A mechanism for a selvedge device of an air jet loom
Patent Information
- Application Number
- CN202522457857.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-20
AI Technical Summary
[0003]当前喷气织机所采用的绞边机构中,在停机对绞边机进行位置调整时,顶辊易产生晃动现象,进而带动织物晃动,直接影响织物定位的稳定性,最终影响绞边精度
本实用新型的第一液压缸驱动底座及橡胶垫向下压紧顶辊时,橡胶垫与顶辊的紧密接触能对顶辊形成辅助固定,有效抑制顶辊在运行过程中的晃动,第三液压缸带动下压板及缓冲板配合托杆形成辅助压紧结构,进一步提高织物的稳定性,有利于根据织物的位置对绞边机进行精准的位置调整,提高绞边精度。
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Figure CN224799070U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile machinery technology, and in particular to a selvage mechanism for an air-jet loom. Background Technology
[0002] In the textile industry, air-jet looms, with their advantages of high-speed weaving, high production efficiency, and stable fabric quality, have become one of the mainstream weaving equipment, widely used in the production and processing of various fabrics such as cotton, chemical fibers, and blends. As a key step in the weaving process of air-jet looms, the selvage operation's core function is to treat the fabric edge. Through a specific selvage mechanism, the warp and weft yarns at the fabric edge are firmly interwoven to form a neat and sturdy selvage structure. This process directly affects the fabric's suitability for subsequent processing, the finished product's appearance, and its durability. This utility model relates to a selvage mechanism for air-jet looms.
[0003] In the sewing mechanism currently used in air-jet looms, the top roller is prone to shaking when the sewing machine is stopped for position adjustment, which in turn causes the fabric to shake, directly affecting the stability of the fabric positioning and ultimately affecting the sewing accuracy. Utility Model Content
[0004] This utility model relates to a selvage mechanism for an air-jet loom, in order to solve the technical problems mentioned in the background art.
[0005] In a first aspect, this utility model provides a selvage mechanism for an air-jet loom, specifically comprising: a base frame; two bottom beams fixed on the base frame, a left housing and a right housing respectively fixedly installed at the left and right ends of the two bottom beams, two top beams fixed between the left and right housings, a partition plate bolted between the left and right housings, a through groove provided on the partition plate, a sliding groove provided on both the left and right housings, an upper fixed plate and a lower fixed plate installed on both the left and right housings, a rail rod fixed between the upper and lower fixed plates, two rail rods provided, a sliding block sliding on each of the two rail rods, a lifting plate installed on the sliding block, a top roller mounted between the two lifting plates via a bearing, a connecting frame bolted between the two top beams, a first hydraulic cylinder mounted on the connecting frame, a movable column mounted on the piston rod of the first hydraulic cylinder, a base fixed to the lower end of the movable column, the base being directly above the top roller, and a rubber pad mounted on the lower end of the base.
[0006] Furthermore, four leveling feet are installed at the lower end of the base frame, and a controller is installed on the right side of the housing.
[0007] Furthermore, two supports are bolted to the right housing, and mounting plates are bolted to the two supports. The mounting plates are provided with waist-shaped grooves, and a drive motor is mounted on the mounting plates. A pulley is mounted on the output shaft of the drive motor. A bottom roller is mounted between the left and right housings via bearings. A pulley is mounted on the bottom roller, and the pulley on the bottom roller is connected to the pulley on the output shaft of the drive motor via a belt for transmission.
[0008] Furthermore, a second hydraulic cylinder is installed on the upper fixed plate, and the piston rod of the second hydraulic cylinder is connected to the lifting plate.
[0009] Furthermore, both the left and right boxes are bolted with connecting plates, and each connecting plate is bolted with a seat plate. Between the two seat plates, two idlers for conveying fabric are mounted via bearings.
[0010] Furthermore, a mounting bracket is bolted to the top beam near the rear side of the left housing. A third hydraulic cylinder is mounted on the mounting bracket, and a connecting rod is fixed to the piston rod of the third hydraulic cylinder. A linear bearing seat is mounted on the mounting bracket, and the connecting rod moves up and down within the linear bearing seat. A bottom rod is fixed to the lower end of the connecting rod, and a lower pressure plate is fixed to the bottom rod. A buffer plate is fixed to the lower end of the lower pressure plate. A support rod is bolted between the left and right housings, and the lower pressure plate is located directly above the support rod.
[0011] Furthermore, a fixing frame is fixed to the rear side of the top beam rod. Two sliding seats that can slide left and right are installed on the fixing frame. A mating seat is installed on the sliding seat. A welding plate is fixed on the mating seat. A top plate is installed on the lower end of the welding plate by bolts. Two fixing rods are fixed to the lower end of the top plate. A bottom plate is fixed to the lower end of the two fixing rods. A lead screw is installed between the bottom plate and the welding plate through a bearing. A pulley is installed on the upper end of the lead screw. A movable seat is installed on the fixing rod. The movable seat is threaded with the lead screw. A connecting seat is fixed on the movable seat. A twisting machine is installed on the connecting seat.
[0012] Furthermore, an electric motor is mounted on the welding plate, a pulley is mounted on the output shaft of the electric motor, and a connecting belt connects the pulley on the output shaft of the electric motor to the pulley on the lead screw.
[0013] Furthermore, side plates are bolted to both sides of the fixing frame, and a middle seat is installed on the fixing frame. A lead screw is installed between the middle seat and the two side plates through bearings. The two lead screws are threaded into two mating seats respectively, and a handwheel is installed on each of the two lead screws.
[0014] This utility model provides a selvage mechanism for an air-jet loom, which has the following advantages: When the first hydraulic cylinder of this invention drives the base and rubber pad to press the top roller downwards, the close contact between the rubber pad and the top roller can provide auxiliary fixation for the top roller, effectively suppressing the shaking of the top roller during operation. The third hydraulic cylinder drives the lower pressure plate and buffer plate to cooperate with the support rod to form an auxiliary pressing structure, further improving the stability of the fabric. This is beneficial for making precise position adjustments to the sewing machine according to the position of the fabric, thereby improving the sewing accuracy.
[0015] In addition, the screw on the fixed frame of this utility model can cooperate with the handwheel to drive the sliding seat to move the edge trimming machine left and right, and the electric motor can drive the screw to lift the edge trimming machine up and down. It can accurately match the edge trimming position requirements of fabrics of different widths and has strong adaptability. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0017] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0018] In the attached diagram: Figure 1 A schematic diagram of the overall structure of this application is shown.
[0019] Figure 2 A structural schematic diagram of the partition portion of this application is shown.
[0020] Figure 3 This application shows Figure 2 A magnified structural diagram of part A in the middle.
[0021] Figure 4 A structural schematic diagram of the connecting frame portion of this application is shown.
[0022] Figure 5 A structural schematic diagram of the mounting bracket portion of this application is shown.
[0023] Figure 6 A structural schematic diagram of the fixing frame portion of this application is shown.
[0024] Figure 7 This application shows Figure 6 A magnified structural diagram of part B.
[0025] Figure 8 A schematic diagram of the structure of the movable seat portion of this application is shown.
[0026] List of reference numerals 1. Base frame; 11. Leveling feet; 12. Bottom beam; 13. Left housing; 14. Right housing; 141. Controller; 15. Top beam; 2. Partition plate; 21. Connecting plate; 22. Seat plate; 221. Idler roller; 23. Support; 231. Mounting plate; 232. Drive motor; 24. Bottom roller; 25. Upper fixed plate; 251. Rail; 252. Lifting plate; 253. Sliding block; 254. Second hydraulic cylinder; 255. Top roller; 256. Lower fixed plate; 26. Connecting frame; 261. First hydraulic cylinder; 262. Movable column; 263. Base; 264. 1. Rubber pad; 27. Fixing frame; 271. Sliding seat; 272. Mating seat; 273. Intermediate seat; 274. Side plate; 275. Lead screw; 2751. Handwheel; 28. Welding plate; 281. Top plate; 282. Fixing rod; 283. Bottom plate; 284. Lead screw; 285. Movable seat; 286. Connecting seat; 287. Hemming machine; 288. Electric motor; 29. Mounting frame; 291. Third hydraulic cylinder; 292. Linear bearing seat; 2921. Connecting rod; 2922. Bottom rod; 293. Lower pressure plate; 2931. Buffer plate; 294. Support rod. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0028] Please refer to Figures 1 to 8 Example 1: This utility model proposes a selvage mechanism for an air-jet loom, comprising: a base frame 1; two bottom beams 12 fixed on the base frame 1, a left housing 13 and a right housing 14 respectively fixedly installed at the left and right ends of the two bottom beams 12, two top beams 15 fixed between the left housing 13 and the right housing 14, a partition 2 bolted between the left housing 13 and the right housing 14, the partition 2 having a through groove, both the left housing 13 and the right housing 14 having a sliding groove, and both the left housing 13 and the right housing 14 having an upper fixing plate 25 and a lower fixing plate 256 installed on them. Two rail rods 251 are fixed between the two rail rods 251. Sliding blocks 253 slide on both rail rods 251. Lifting plates 252 are installed on the sliding blocks 253. A top roller 255 is installed between the two lifting plates 252 through a bearing. A connecting frame 26 is installed between the two top beam rods 15 through bolts. A first hydraulic cylinder 261 is installed on the connecting frame 26. A movable column 262 is installed on the piston rod of the first hydraulic cylinder 261. A base 263 is fixed to the lower end of the movable column 262. The base 263 is located directly above the top roller 255. A rubber pad 2631 is installed at the lower end of the base 263. Four leveling feet 11 are installed at the lower end of the base frame 1, and a controller 141 is installed on the right housing 14; A second hydraulic cylinder 254 is installed on the upper fixed plate 25, and the piston rod of the second hydraulic cylinder 254 is connected to the lifting plate 252.
[0029] In this embodiment of the present invention, two supports 23 are bolted to the right housing 14, and mounting plates 231 are bolted to the two supports 23. The mounting plates 231 are provided with waist-shaped grooves, and a drive motor 232 is mounted on the mounting plates 231. A pulley is mounted on the output shaft of the drive motor 232. A bottom roller 24 is mounted between the left housing 13 and the right housing 14 through bearings. A pulley is mounted on the bottom roller 24, and the pulley on the bottom roller 24 is connected to the pulley on the output shaft of the drive motor 232 through a belt. The function of this is that the waist-shaped groove on the mounting plate 231 can flexibly adjust the installation position of the drive motor 232, which is convenient to adapt to the tension of the belt and avoid slippage during belt transmission; the drive motor 232 transmits power to the bottom roller 24 through the cooperation of the pulley and the belt, driving the bottom roller 24 to rotate stably, thereby pulling the fabric through the work area in an orderly manner.
[0030] In this embodiment of the utility model, connecting plates 21 are bolted to both the left box 13 and the right box 14. Seat plates 22 are bolted to both connecting plates 21. Two idlers 221 for conveying fabric are installed between the two seat plates 22 via bearings. Their function is to support and guide the fabric for conveying.
[0031] In Example 2, based on Example 1, a mounting bracket 29 is bolted onto the top beam 15 near the rear side of the left housing 13. A third hydraulic cylinder 291 is mounted on the mounting bracket 29. A connecting rod 2921 is fixed to the piston rod of the third hydraulic cylinder 291, and a linear bearing seat 292 is mounted on the mounting bracket 29. The connecting rod 2921 moves up and down within the linear bearing seat 292. A bottom rod 2922 is fixed to the lower end of the connecting rod 2921, and a lower pressure plate 293 is fixed to the bottom rod 2922. A buffer plate 2931 is fixed to the lower end of the lower pressure plate 293. A support rod 294 is bolted between the left housing 13 and the right housing 14. The lower pressure plate 293 is located directly above the support rod 294. Its function is that the third hydraulic cylinder 291, as a power source, can drive the connecting rod 2921 to move precisely up and down along the linear bearing seat 292, thereby driving the lower pressure plate 293 and the support rod 294 to press the fabric.
[0032] In Example 3, based on Examples 1 and 2, a fixing frame 27 is fixed to the rear side of the top beam 15. Two sliding seats 271 that can slide left and right are installed on the fixing frame 27. A mating seat 272 is installed on the sliding seat 271, and a welding plate 28 is fixed on the mating seat 272. A top plate 281 is bolted to the lower end of the welding plate 28. Two fixing rods 282 are fixed to the lower end of the top plate 281, and a bottom plate 283 is fixed to the lower end of the two fixing rods 282. A lead screw 284 is installed between the bottom plate 283 and the welding plate 28 via a bearing. A pulley is installed at the upper end of the lead screw 284. A movable seat 285 is installed on the fixing rod 282, and the movable seat 285 is threaded into the lead screw 284. A connecting seat 286 is fixed to the movable seat 285, and a twisting machine 287 is installed on the connecting seat 286. A motor 288 is installed on the welding plate 28. A pulley is installed on the output shaft of the motor 288. A connecting belt connects the pulley on the output shaft of the motor 288 to the pulley on the lead screw 284. Side plates 274 are bolted to both sides of the fixed frame 27, and an intermediate seat 273 is installed on the fixed frame 27. Lead screws 275 are installed between the intermediate seat 273 and the two side plates 274 through bearings. The two lead screws 275 are threaded into the two mating seats 272 respectively. Handwheels 2751 are installed on the two lead screws 275. The function of handwheels 2751 is to drive the lead screws 275 to rotate by rotating the handwheels 2751, thereby driving the mating seats 272 and sliding seats 271 to slide left and right along the fixed frame 27, realizing the left and right position adjustment of the hemming machine 287. The motor 288 drives the lead screw 284 to rotate through the connecting belt. Under the guidance of the fixed rod 282, the movable seat 285 drives the hemming machine 287 to move up and down to complete the height adjustment.
[0033] The working principle of this embodiment is as follows: The drive motor 232 drives the bottom roller 24 to rotate via a pulley and belt drive. The fabric is first supported and guided by the support roller 221 and then conveyed between the bottom roller 24 and the top roller 255. The second hydraulic cylinder 254 drives the lifting plate 252 to slide along the rail 251, thereby adjusting the gap between the top roller 255 and the bottom roller 24 to match the fabric thickness and achieve tensioning and conveying. During the edge twisting process, the drive motor 232 stops, and the first hydraulic cylinder 261 drives the base 263 and the rubber pad 2631 to move down and press the top roller 255 to prevent it from rotating. Then, the third hydraulic cylinder 291 drives the connecting rod 2921 to move down along the linear bearing seat 292, thereby moving the lower pressure plate 293 and the buffer plate 2931. Pressing down on the support rod 294 to stabilize the fabric, then adjusting the position of the edge trimming machine 287, driving the lead screw 275 to slide the mating seat 272 and sliding seat 271 left and right by rotating the handwheel 2751, and driving the lead screw 284 to move the movable seat 285 up and down under the guidance of the fixed rod 282 via the connecting belt, thereby realizing the left and right and height adjustment of the edge trimming machine 287 to accurately align it with the edge of the fabric, starting the edge trimming machine 287 and retracting the first hydraulic cylinder 261 and the third hydraulic cylinder 291, driving the motor 232 to rotate to resume fabric feeding, and starting the fabric edge trimming operation; throughout the process, the controller 141 integrates and controls all driving components.
[0034] The following points should be noted in this article: 1. The accompanying drawings of this utility model embodiment only involve the structure involved in this utility model embodiment; other structures can refer to general designs.
[0035] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.
[0036] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A selvage mechanism for an air-jet loom, comprising: The base frame (1) is characterized in that two bottom beams (12) are fixed on the base frame (1), and a left box (13) and a right box (14) are fixedly installed at the left and right ends of the two bottom beams (12), respectively. Two top beams (15) are fixed between the left box (13) and the right box (14). A partition (2) is bolted between the left box (13) and the right box (14). A through groove is provided on the partition (2). A sliding groove is provided on both the left box (13) and the right box (14). An upper fixing plate (25) and a lower fixing plate (256) are installed on both the left box (13) and the right box (14). A rail is fixed between the upper fixing plate (25) and the lower fixing plate (256). 251), There are two rails (251), and sliding blocks (253) slide on both rails (251). Lifting plates (252) are installed on the sliding blocks (253). A top roller (255) is installed between the two lifting plates (252) through a bearing. A connecting frame (26) is installed between the two top beams (15) through bolts. A first hydraulic cylinder (261) is installed on the connecting frame (26). A movable column (262) is installed on the piston rod of the first hydraulic cylinder (261). A base (263) is fixed at the lower end of the movable column (262). The base (263) is located directly above the top roller (255). A rubber pad (2631) is installed at the lower end of the base (263).
2. The selvage mechanism of an air-jet loom according to claim 1, characterized in that, The lower end of the base frame (1) is equipped with four leveling feet (11), and the right box (14) is equipped with a controller (141).
3. The selvage mechanism of an air-jet loom according to claim 2, characterized in that, Two supports (23) are bolted to the right housing (14). Mounting plates (231) are bolted to the two supports (23). Mounting plates (231) have waist-shaped grooves. A drive motor (232) is mounted on the mounting plate (231). A pulley is mounted on the output shaft of the drive motor (232). A bottom roller (24) is mounted between the left housing (13) and the right housing (14) via a bearing. A pulley is mounted on the bottom roller (24). The pulley on the bottom roller (24) is connected to the pulley on the output shaft of the drive motor (232) via a belt.
4. The selvage mechanism of an air-jet loom according to claim 1, characterized in that, A second hydraulic cylinder (254) is installed on the upper fixed plate (25), and the piston rod of the second hydraulic cylinder (254) is connected to the lifting plate (252).
5. The selvage mechanism of an air-jet loom according to claim 3, characterized in that, Both the left box (13) and the right box (14) are bolted with connecting plates (21), and both connecting plates (21) are bolted with seat plates (22). Two idlers (221) for conveying fabric are installed between the two seat plates (22) via bearings.
6. The selvage mechanism of an air-jet loom according to claim 5, characterized in that, A mounting bracket (29) is bolted to the top beam rod (15) near the rear side of the left box (13). A third hydraulic cylinder (291) is mounted on the mounting bracket (29). A connecting rod (2921) is fixed on the piston rod of the third hydraulic cylinder (291). A linear bearing seat (292) is mounted on the mounting bracket (29). The connecting rod (2921) moves up and down in the linear bearing seat (292). A bottom rod (2922) is fixed to the lower end of the connecting rod (2921). A lower pressure plate (293) is fixed on the bottom rod (2922). A buffer plate (2931) is fixed to the lower end of the lower pressure plate (293). A support rod (294) is bolted between the left box (13) and the right box (14). The lower pressure plate (293) is located directly above the support rod (294).
7. The selvage mechanism of an air-jet loom according to claim 6, characterized in that, A fixed frame (27) is fixed to the rear side of the top beam rod (15). Two sliding seats (271) that can slide left and right are installed on the fixed frame (27). A mating seat (272) is installed on the sliding seat (271). A welding plate (28) is fixed on the mating seat (272). A top plate (281) is installed on the lower end of the welding plate (28) by bolts. Two fixed rods (282) are fixed on the lower end of the top plate (281). A bottom plate (283) is fixed on the lower end of the two fixed rods (282). A lead screw (284) is installed between the bottom plate (283) and the welding plate (28) through a bearing. A pulley is installed on the upper end of the lead screw (284). A movable seat (285) is installed on the fixed rod (282). The movable seat (285) is threaded with the lead screw (284). A connecting seat (286) is fixed on the movable seat (285). A twisting machine (287) is installed on the connecting seat (286).
8. The selvage mechanism of an air-jet loom according to claim 7, characterized in that, An electric motor (288) is mounted on the welding plate (28), a pulley is mounted on the output shaft of the electric motor (288), and a connecting belt connects the pulley on the output shaft of the electric motor (288) and the pulley on the lead screw (284).
9. The selvage mechanism of an air-jet loom according to claim 7, characterized in that, The left and right sides of the fixing frame (27) are bolted with side plates (274), and the fixing frame (27) is equipped with an intermediate seat (273). The intermediate seat (273) and the two side plates (274) are connected by bearings with lead screws (275). The two lead screws (275) are threadedly engaged with the two mating seats (272) respectively. The two lead screws (275) are equipped with handwheels (2751).