One-piece knitted garment shell

Abstract

The utility model discloses a one -time weaving forming clothes blank, include: base clothes blank, oblique insertion type pocket, oblique insertion type pocket weaves on base clothes blank, base clothes blank, oblique insertion type pocket forms two -sided seal or one -sided open double -layer cylinder pocket fabric, and the junction of base clothes blank and oblique insertion type pocket adopts weft plain stitch connection. The utility model discloses reasonable in structure design has changed the traditional by manual adoption sewing disc equipment cover and fit accessory oblique insertion type pocket's manufacturing technology and process.

Description

Technical Field

[0001] This utility model belongs to the field of knitted fabrics, specifically relating to a one-time knitted garment blank. Background Technology

[0002] With social development and changes in lifestyle, knitwear designers hope to add dynamism and spirit to static clothing. This requires the finishing touch of detailed design to add a sense of mystery and layering to the overall product design, thereby attracting public attention and increasing consumers' desire to buy.

[0003] Currently, most knitted products are manufactured using traditional sewing machines. After accessories such as pockets are knitted separately, they are then manually assembled using sewing machines. This assembly process often becomes a bottleneck after the knitting of each garment blank and accessory, increasing labor and production costs and restricting production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a one-time knitted garment blank with a reasonable structural design, which changes the traditional manufacturing process and flow of attaching the obliquely inserted pocket of the accessory by hand using sewing equipment.

[0005] The technical solution is as follows: A garment blank is woven in one piece, including: a base garment blank and a slanted insert pocket. The slanted insert pocket is woven on the base garment blank. The base garment blank and the slanted insert pocket form a double-layered cylindrical pocket fabric with closed sides or open on one side. The connection between the base garment blank and the slanted insert pocket is made of weft plain knitting.

[0006] Furthermore, the base garment blank adopts a weft plain knit base structure, the connection between the base garment blank and the oblique insertion pocket adopts an oblique pocket loop structure, and the opening of the oblique insertion pocket adopts an oblique pocket decrease loop structure.

[0007] Furthermore, the yarn used is pure cashmere yarn or cashmere blended yarn.

[0008] Furthermore, the pure cashmere yarn has a count of 26S / 2 pure cashmere yarn and a longitudinal density of 11.5 rows / 25.4 mm.

[0009] This utility model has the following advantages compared with the prior art: The present invention features a one-time knitted oblique insertion pocket with a reasonable structural design. The connection structure between the base garment blank and the oblique insertion pocket is convenient to use during knitting, changing the traditional manufacturing process and flow of oblique insertion pockets that are attached manually using sewing equipment.

[0010] This invention combines a one-step knitting process for the slanted insert pocket with the garment blank manufacturing process, allowing the slanted insert pocket, as an accessory, to be knitted and formed simultaneously during the overall garment blank knitting process. The appearance and performance of the knitted fabric remain unchanged, and the subsequent process of attaching the accessory using sewing equipment is eliminated. This improves production efficiency without increasing production costs or processes, thus fulfilling the design and manufacturing objectives. Attached Figure Description

[0011] Figure 1 This is a diagram of the woven loop structure of the oblique insertion pocket in this utility model. Detailed Implementation

[0012] The following description fully illustrates specific embodiments of the present invention to enable those skilled in the art to practice and reproduce it. To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0013] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0014] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0015] like Figure 1 The diagram shown is a structural diagram of the woven loop of the oblique insertion pocket in this utility model.

[0016] A one-time knitted garment blank includes: a base garment blank and a slanted insert pocket. The slanted insert pocket is knitted on the base garment blank. The connection between the base garment blank and the slanted insert pocket is made by weft plain knitting. The base garment blank and the slanted insert pocket form a double-layer cylindrical pocket fabric with closed sides or open on one side.

[0017] The base garment blank is a weft plain knit base structure formed by interlocking continuous unit loops of the front needle bed. The connection between the base garment blank and the oblique insertion pocket adopts an oblique pocket loop structure, and the opening of the oblique insertion pocket adopts an oblique pocket decrease loop structure.

[0018] Based on a single-sided plain knit weft structure, firstly, the bottom opening of the insert pocket is knitted using one row of four-knit full-stretch ribbing. Then, following the left and right travel direction of the yarn guide or the knitting sequence of the front and back needle bed loops, double-layered cylindrical pocket fabrics with closed left and right sides or single-sided openings are knitted respectively. Finally, taking advantage of the key technical point that the connection position between the base garment fabric of the plain knit weft structure and the oblique insert pocket of the double-layered cylindrical pocket structure is the plain knit weft structure and the back needle bed is an empty needle, the knitting control of the front needle bed loops being one-time needle insertion and the decrease of stitches for the oblique insert pocket is performed, and the oblique insert pocket is knitted on the surface of the base garment fabric.

[0019] Based on the base structure, the bottom is sealed with a row of alternating front and back needle beds, and the needles are fully arranged on both the front and back needle beds. A separate section is set to adjust the size of the loop in this row.

[0020] Pocket left and right side closure: Each stroke is woven on only one needle bed, and the back and forth movement is repeated once. One row of loops is woven on each of the front and back needle beds to form a double-layered cylindrical pocket structure with closures on the left and right sides and no adhesion between them in the middle.

[0021] Each stroke is knitted on only one needle bed, with one reciprocating motion. One row of loops is knitted on each of the front and back needle beds, forming a double-layered cylindrical pocket structure with closed left and right sides and no adhesion in the middle. As the yarn guide moves the yarn from left to right, it cyclically knits new loops in the order of back bed loop → front bed loop → front bed loop → back bed loop, forming a double-layered cylindrical pocket structure with an open left side, closed right side, and no adhesion in the middle.

[0022] In this preferred embodiment, the yarn used is cashmere yarn or cashmere blended yarn. In this embodiment, the yarn count is 26S / 2 pure cashmere yarn with a longitudinal density of 11.5 rows / 25.4 mm. The computerized flat knitting machine has a pair of front and back needle beds facing each other, and either the front or back needle beds can be rotated. In this embodiment, the coarse knitted fabric is woven by a Japanese Shima Seiki SES-122S knitting machine with a needle size of 12G / Inch.

[0023] In this embodiment, the fabric consists of columns 1 to 16 and rows 1 to 10 in three regions: A, B, and C. Columns 1 to 5 in region A are the base garment blank, which uses a weft plain knit loop structure. Regions B and C are double-layered cylindrical pocket fabrics. The connection of the slanted insert pockets in columns 6 to 10 of region B uses a slanted pocket loop structure. The opening of the slanted insert pockets in columns 11 to 16 of region C uses a slanted pocket decrease loop structure.

[0024] The labeling is explained as follows: The numbers 1, 2, 3...16 at the bottom represent each row of needles; the numbers 1`, 2`, 3`... on the left represent each row of knitting sections; a represents a knit stitch loop, b represents a purl stitch loop, c represents a knit stitch loop, d represents a knit stitch loop moved to the empty needle position on the back needle bed, e represents a front needle loop loop, f represents a back needle loop flipped to the front (loop position), g represents a knit stitch decrease loop, h represents a knit stitch decrease loop moved to the empty needle position on the back needle bed, i represents a front needle decrease loop, j represents a back needle loop flipped to the front (decrease position), k represents a back needle loop flipped to the front (pocket end), 1n represents a needle bed offset of 1 stitch length, 2n represents a needle bed offset of 2 stitch lengths; This indicates the yarn guide; Rep. indicates that this part is repeated.

[0025] When knitting the first and second rows: the first to fifth rows of the front needle beds in area A interlock to form new loops a of the weft plain knit structure; the sixth to 16th rows of the front and back needle beds in areas B and C are cyclically knitted to create a double-layered bag-shaped fabric with dead ends on the left and right sides, featuring reverse stitch loops b.

[0026] Based on the required bag edge height, the key technical point is to use partial knitting and leverage the junction of the weft plain knit base structure and the double-layer cylindrical pocket structure to make the needle bed empty after the weft plain knitting, and then knit the front needle bed loops in one go.

[0027] When knitting the 3rd row: In section A, knit a new weft loop (a) in columns 1 to 5 on the front needle bed. When the front needle bed is in the slip position, kick back the yarn guide (y), and knit a new loop (c) separately on the 6th needle of the front needle bed. Move this new loop (c) one needle position to the left to the empty needle position (d) of the 5th column of the back needle bed. At the same time, move the back needle bed two needle positions to the right, and flip the loop (d) of the back needle bed to the 7th column of the front needle bed. At this time, the loop (c) of the 6th column of the front needle bed has moved to the adjacent 7th column of the front needle bed, forming a slip loop (e) on the 7th column of the front needle bed. After the loop of the 6th column of the front needle bed is removed, flip the loop of the 6th column of the back needle bed to the corresponding front needle bed (f), completing the connection process between the loop of the 6th column of the back needle bed and the loop of the front needle bed. Following this pattern, Rep., the 7th row of front needle bed loops is slipped onto the 6th row of back needle bed using the empty needle position… Each front needle bed loop is knitted individually and then moved to the next row, until the 10th row of front needle bed loops is slipped onto the 11th row of front needle bed using the empty needle position of the 9th row of back needle bed, completing the looping process for all front needle bed loops in area B. Afterwards, continue knitting the remaining front and back needle bed pocket loops in area C.

[0028] According to the slant height requirement, the yarn guide of the machine head moves the yarn from left to right, and uses the sequence of back bed loop → front bed loop → front bed loop → back bed loop to knit new loops in a cyclical manner, knitting a pocket fabric with an opening on the left side and a closed opening on the right side of the front bed loop; then, according to the rule of knitting 1 turn (1 turn = 2 rows), 1 stitch is reduced on the left front needle bed loop to form a slant opening shape.

[0029] When knitting rows 4 and 5: In areas A and B, the front needle beds of columns 1 to 11 interlock to form a new loop a in the plain weft stitch. In area C, columns 12 to 16 of the front and back needle beds are knitted in a cyclical pattern to create a double-layered pocket-shaped fabric with a left-side opening and a right-side closed opening, featuring a purl stitch b. The front needle bed loop g of column 12 moves one needle position to the left to the empty needle position h of the back needle bed of column 11. Simultaneously, the back needle bed moves two needle positions to the right, turning the loop h onto the front needle bed of column 13. At this point, the front needle bed loop g of column 12 has moved to the adjacent front needle bed of column 13, forming a loop i on the front needle bed of column 13. After the front needle bed loop of column 12 is removed, the back needle bed loop of column 12 is turned onto the corresponding front needle bed j, completing the connection process between the back needle bed loop and the front needle bed loop of column 12.

[0030] When knitting rows 6, 7, 8, and 9: repeat the pattern of rows 4 and 5, alternating decreases by one row each time, until the required number of diagonal decreases are achieved. After completing the diagonal decreases, flip the remaining back needle bed stitches for the pocket position onto the front needle bed (k) in one go, completing the diagonal pocket insertion.

[0031] When knitting the 10th row: the needle beds of columns 1 to 16 in areas A, B, and C interlock to form a new loop a of plain weft knit structure, and continue knitting the single-sided plain weft knit structure.

[0032] These slanted insert pockets, woven directly and synchronously with the garment blank, play a positive role in improving production efficiency and reducing production costs. Commonly found in knitted products such as casual wear, sportswear, and couple's wear, the slanted angle of these pockets can effectively prevent items from falling out under certain circumstances. They offer advantages such as simplicity, elegance, unique design, showcasing individuality, and adding a touch of fashion.

[0033] There are no restrictions on the yarn count and raw material composition of the knitting pattern used in this utility model.

[0034] The number of rows and stitches in the organizational structure of this utility model is not limited to the number of rows and stitches listed in this embodiment, and can be adjusted according to the shape and size of different oblique insertion pockets.

[0035] The terminology used in this invention is descriptive and exemplary, and not restrictive. Since this invention can be embodied in various forms without departing from the spirit or essence of the technical solution, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. A garment blank formed by one-time knitting, characterized in that, include: The base garment and the oblique insert pocket are woven on the base garment. The base garment and the oblique insert pocket form a double-layered cylindrical pocket fabric with closed sides or open on one side. The connection between the base garment and the oblique insert pocket is made of weft plain knit.

2. The garment blank formed by one-time knitting as described in claim 1, characterized in that, The base garment blank adopts a weft plain knit base structure. The connection between the base garment blank and the slanted insert pocket adopts a slanted pocket loop structure, and the opening of the slanted insert pocket adopts a slanted pocket decrease loop structure.

3. The garment blank formed by one-time knitting as described in claim 1, characterized in that, The yarn used is pure cashmere yarn or cashmere blended yarn.

4. The garment blank formed by one-time knitting as described in claim 3, characterized in that, The pure cashmere yarn has a count of 26S / 2 pure cashmere yarn and a longitudinal density of 11.5 rows / 25.4 mm.

Images