A device for collecting both air and rubber waste
Patent Information
- Application Number
- CN202521592194.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-07-29
AI Technical Summary
[0003]然而,在缝纫过程中还会产生橡胶条、布屑等废料,这些废料通常需要额外的收集装置进行处理,从而导致设备成本增加,能耗较高,同时废料收集大多依赖人工或独立吸料装置,导致回收不彻底,影响车间清洁度,并增加人工成本,从而无法满足实际的使用需求
[0018]本实用新型的吸气与橡胶废料收集一体化装置,通过在主吸气管路上增设一个经由过滤收集部与其相连的废料主管路,从而将废料主管路与主吸气管路共用一个吸力源来实现对废料的吸收,结构简单,降低成本与能耗;其次,过滤收集部中包括过滤网和抽屉式的集料框,这样可以方便的将经由过滤网过滤的废料进行回收,特别适用于纺织、橡胶制品加工等连续生产场景,有效解决废料堆积和人工清理效率低的问题,满足了实际的使用需求。
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Figure CN224799116U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an integrated device, and more particularly to an integrated device for air intake and rubber waste collection. Background Technology
[0002] In the current mass production of textiles such as underwear, sewing equipment typically requires suction devices to keep the fabric flat and ensure sewing accuracy. Since sewing equipment is usually stored in large quantities together, the current practice is to connect the suction channels of all sewing equipment to a unified negative pressure pipeline to maintain a stable suction effect.
[0003] However, the sewing process also generates waste such as rubber strips and fabric scraps. These wastes usually require additional collection devices for processing, which increases equipment costs and energy consumption. At the same time, waste collection mostly relies on manual labor or independent suction devices, resulting in incomplete recycling, affecting workshop cleanliness, and increasing labor costs, thus failing to meet actual usage needs. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art by providing an integrated device for air intake and rubber waste collection, which can conveniently recycle rubber and cloth scraps, with low cost and energy consumption, and meets practical usage needs.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an integrated device for air suction and rubber waste collection, comprising:
[0006] The main suction line connects to an external suction device to provide suction.
[0007] Suction branch pipes, several of the above suction branch pipes are connected in parallel on the main suction pipe to provide suction to the worktable in the sewing equipment, so that the fabric can be kept flat.
[0008] The waste main pipeline is set up independently from the main intake pipeline;
[0009] Waste branch pipelines, several of which are connected in parallel on the main waste pipeline, are used to absorb the rubber and waste materials cut off by the sewing equipment and send them to the main waste pipeline;
[0010] The filter collection section is connected to one end of both the main intake pipe and the waste main pipe;
[0011] An on / off assembly is disposed between the filter collection section and the main intake pipe to control the on / off state of the filter collection section and the main intake pipe; wherein, the filter collection section is used to filter and automatically collect the rubber and waste material conveyed from the waste material main pipe.
[0012] Furthermore, each of the suction branch pipes and each of the waste branch pipes is equipped with a suction control valve.
[0013] Furthermore, the main waste pipeline is detachably connected to the filter collection unit, and the transfer pipeline is also detachably connected to the filter collection unit.
[0014] Furthermore, the on / off assembly includes a transfer pipe that is connected to the filter collection section and the main intake pipe respectively, and the transfer pipe is provided with a solenoid valve for controlling the on / off of the transfer pipe.
[0015] Furthermore, the filter collection unit includes a filter box; the filter box is equipped with a drawer-type collection frame that can be pulled outward by a handle; a filter screen is provided on the filter box through an opening that communicates with the transfer pipeline, and the filter screen covers the opening to filter out rubber and waste; the bottom of the filter box is equipped with lockable pulleys.
[0016] Furthermore, the main waste pipeline is detachably connected to multiple movable pipelines.
[0017] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:
[0018] This utility model discloses an integrated suction and rubber waste collection device. By adding a waste main pipeline connected to the main suction pipeline via a filter collection unit, the waste main pipeline and the main suction pipeline share a single suction source to absorb waste. This results in a simple structure and reduced costs and energy consumption. Secondly, the filter collection unit includes a filter screen and a drawer-type collection frame, which facilitates the recycling of waste filtered by the filter screen. This device is particularly suitable for continuous production scenarios such as textile and rubber product processing, effectively solving the problems of waste accumulation and low efficiency of manual cleaning, and meeting practical application needs. Attached Figure Description
[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings:
[0020] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0021] Figure 2 for Figure 1 Enlarged view of part A in the image;
[0022] Figure 3 This is a schematic diagram of the internal structure of the filter collection section in one embodiment of the present invention;
[0023] The components are as follows: 1. Main suction pipe; 2. Suction branch pipe; 3. Waste main pipe; 4. Waste branch pipe; 5. Filter collection section; 6. On / off assembly; 8. Suction control valve; 50. Filter box; 51. Handle; 52. Collection frame; 53. Filter screen; 54. Pulley; 60. Transfer pipe; 61. Solenoid valve. Detailed Implementation
[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0025] This invention provides an integrated device for air suction and rubber waste collection, which solves the problem that rubber, cloth scraps and other waste generated during sewing cannot be recycled in a low-cost, low-energy and convenient manner in the prior art.
[0026] For ease of understanding, the specific processes in the embodiments of this application are described below. Please refer to [link / reference]. Figures 1 to 3 An integrated device for air intake and rubber waste collection in this application includes a main intake pipe 1, an intake branch pipe 2, a waste main pipe 3, a waste branch pipe 4, and a filter collection section 5. The main intake pipe 1 and the waste main pipe 3 share a common suction source. At the same time, the filter collection section 5 is provided on the waste main pipe 3 to collect waste, thereby realizing the simultaneous operation of fabric smoothing and waste recycling. The structure is simple and energy-efficient.
[0027] The main suction pipe 1 is connected to an external suction device, which provides suction. The suction device can be a negative pressure fan, thereby generating suction in the main suction pipe 1. Several suction branch pipes 2 are connected in parallel on the main suction pipe 1. The suction port at the other end of the suction branch pipe 2 is located on the worktable of the sewing equipment, thereby increasing the suction on the worktable and ensuring the flatness of the fabric surface during processing.
[0028] The main waste pipe 3 is set independently from the main suction pipe 1. Several waste branch pipes 4 are connected in parallel on the main waste pipe 3. The suction port at the other end of the waste branch pipe 4 is set at the position where the sewing equipment cuts out the rubber and waste material, so that the rubber and waste material are sucked into the waste branch pipe 4 by suction and finally flow into the main waste pipe 3.
[0029] The on / off assembly 6 includes a transfer pipe 60 that communicates with the filter collection section 5 and the main intake pipe 1 respectively. The transfer pipe 60 is equipped with a solenoid valve 61 that controls the on / off state of the transfer pipe 60. In this way, the solenoid valve 61 can control the on / off state between the filter collection section 5 and the main intake pipe 1. When it is necessary to remove the waste material in the filter collection section 5, the solenoid valve 61 is opened to cut off the connection between the filter collection section 5 and the main intake pipe 1, thereby facilitating the removal of the waste material in the filter collection section 5.
[0030] See Figure 3 The filter collection section 5 is connected to one end of the main intake pipe 1 and the waste main pipe 3. The filter collection section 5 is used to filter and collect the rubber and waste sent out from the waste main pipe 3.
[0031] Specifically, the filter collection unit 5 includes a filter box 50; the filter box 50 is provided with a drawer-type collection frame 52 that can be pulled out through a handle 51; a filter screen 53 is provided on the filter box 50 that communicates with the transfer pipeline 60, and the filter screen 53 covers the opening to filter out rubber and waste.
[0032] During operation, the filter collection section 5 is connected to the main suction pipe 1, and there is also suction in the waste main pipe 3. In this way, the waste main pipe 3 sends the rubber and waste absorbed in the waste branch pipe 4 to the filter box 50. The rubber and waste are left in the collection frame 52 due to the filtration of the filter screen 53.
[0033] In addition, the bottom of the filter box 50 is equipped with lockable pulleys 9, so that when the filter box is separated from the waste main pipeline 3 and the on / off assembly, the entire filter box 50 can be easily removed, which facilitates later maintenance and replacement.
[0034] Furthermore, a suction control valve 8 is provided on each of the suction branch pipes 2 and each of the waste branch pipes 4, so that the suction force and the force for picking up waste can be controlled respectively to meet different needs. Because the main suction pipe 1 and the suction branch pipes 2 are relatively long, the suction force will be different at different locations.
[0035] Furthermore, the waste main pipeline 3 is detachably connected to the filter collection section 5, and the transfer pipeline 60 is also detachably connected to the filter collection section 5. This allows the filter collection section 5 to be easily removed and replaced, facilitating practical use.
[0036] Furthermore, the main waste pipe 3 is detachably connected by multiple movable pipes, so that when the main waste pipe 3 is blocked, it can be quickly disassembled and the blocked pipes can be cleaned, making it convenient and effective to use.
[0037] The specific usage process is described below:
[0038] First, the external suction device is activated to provide stable suction to the main suction pipe 1. The suction is transmitted to each parallel suction branch pipe 2 through the main suction pipe 1. The suction port of the suction branch pipe 2 acts on the sewing machine's worktable to adsorb the fabric and keep it flat. The suction requirements of different fabrics can be adapted by adjusting the suction control valve 8 on each suction branch pipe 2.
[0039] Waste materials such as adhesive strips and fabric scraps generated during the operation of the sewing equipment are sucked into the suction port of the waste branch pipe 4 and then carried by the airflow into the main waste pipe 3. The main waste pipe 3 then transports the waste materials to the filter collection section 5.
[0040] Then, after the waste is filtered by the filter screen 53 in the filter box 50, the waste automatically falls into the collection frame 52, while the air passes through the filter screen 53 and returns to the main intake pipe 1 through the transfer pipe 60.
[0041] When it is necessary to remove waste material, close the solenoid valve 61 to disconnect the filter box from the main suction pipe 1. Pull out the handle 51, remove the collection frame 52, and empty the waste material. Then reset the solenoid valve 61 to continue normal use.
[0042] This utility model presents an integrated suction and rubber waste collection device. Fabric adsorption and waste recycling share the same suction power, reducing costs and energy consumption. Waste recycling is achieved without manual intervention through a filter screen and drawer-type collection frame. It is particularly suitable for continuous production scenarios such as textile and rubber product processing, effectively solving the problems of waste accumulation and low efficiency of manual cleaning.
[0043] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. An integrated device for air suction and rubber waste collection, characterized in that, include: The main suction line (1) is connected to an external suction device to provide suction. Suction branch pipes (2), several of the suction branch pipes (2) are connected in parallel on the main suction pipe (1) to provide suction force on the worktable in the sewing equipment so that the fabric is kept flat; The waste main pipeline (3) is set up independently from the main intake pipeline (1); Waste branch pipes (4), several of the waste branch pipes (4) are connected in parallel on the waste main pipe (3) to absorb the rubber and waste cut off by the sewing equipment and send them to the waste main pipe (3); The filter collection section (5) is connected to one end of the main air intake pipe (1) and the waste main pipe (3); An on / off assembly (6) is disposed between the filter collection section (5) and the main intake pipe (1) to control the on / off state of the filter collection section (5) and the main intake pipe (1); wherein, the filter collection section (5) is used to automatically collect the rubber and waste material conveyed by the waste material main pipe (3) after filtration.
2. The integrated air suction and rubber waste collection device as described in claim 1, characterized in that: Each of the suction branch pipes (2) and each of the waste branch pipes (4) is equipped with a suction control valve (8).
3. The integrated air intake and rubber waste collection device as described in claim 1, characterized in that: The waste main pipeline (3) is detachably connected to the filter collection section (5), and the transfer pipeline (60) is also detachably connected to the filter collection section (5).
4. The integrated air intake and rubber waste collection device as described in claim 1, characterized in that: The on / off assembly (6) includes a transfer pipe (60) that communicates with the filter collection section (5) and the main intake pipe (1) respectively; the transfer pipe (60) is provided with a solenoid valve (61) for controlling the on / off of the transfer pipe (60).
5. The integrated air intake and rubber waste collection device as described in claim 4, characterized in that: The filter collection unit (5) includes a filter box (50); the filter box (50) is provided with a drawer-type collection frame (52) that can be pulled out by a handle (51); a filter screen (53) is provided on the filter box (50) through which it communicates with the transfer pipeline (60), and the filter screen (53) covers the through which the filter screen (53) is used to filter out rubber and waste; the bottom of the filter box (50) is provided with a lockable pulley (54).
6. The integrated air intake and rubber waste collection device as described in claim 1, characterized in that: The main waste pipeline (3) is detachably connected by multiple movable pipelines.