Automatic clip burying and cutting machine
Patent Information
- Application Number
- CN202522395894.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0005]鉴于上述问题,本申请提供了一种埋夹自动切线机,以解决现有衣物埋夹工艺中操作人员存在的劳动强度大,生产效率低的问题
[0014]区别于现有技术,上述技术方案具有的有益效果是:本实用新型通过设置滑轨、滑块和夹持组件,当衣物服装完成埋夹加工工艺后,夹持组件夹持住衣物,对衣物进行拉扯以切断连接埋夹机台的缝纫线,不需要操作人员频繁拉扯,简化了工作流程,并且,在滑块的带动下,夹持组件将衣物转运至下一个加工区域,使得操作人员不需要反复转运衣物,减少了操作人员的工作量,提高了工作效率。
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Figure CN224799132U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of auxiliary equipment technology for garment processing, specifically to an automatic thread cutter with embedded clamps. Background Technology
[0002] In the garment manufacturing industry, seam reinforcement is a crucial processing step, primarily used to treat the seams of garments to shape and reinforce them, thereby improving their overall quality and appearance. Currently, in small and medium-sized garment factories and certain processing stages in some large garment production workshops, the subsequent garment handling work following seam reinforcement still mainly relies on manual operation.
[0003] Specifically, after an operator completes the clamping process for a garment, the sewing thread holding the garment together is connected to the clamping machine. The operator needs to manually hold the processed garment and pull it downwards, causing the sewing thread to pass through the micro-blade at the front of the clamping machine and be cut, separating the garment from the machine. The operator then needs to manually place the garment in a position that will not interfere with continuing to sew the next garment. Alternatively, the sewing thread can be left connected without cutting, and after a certain number of garments have been clamped together, another operator can cut the sewing thread between the garments to separate them and then reassemble them. However, this method is more time-consuming and labor-intensive, and increases labor costs.
[0004] As a result, operators not only have to focus on the precise operation of the embedding process, but also frequently pull the garment to cut the sewing thread and transfer the garment to another location, which can easily lead to operator fatigue and low work efficiency. Utility Model Content
[0005] In view of the above problems, this application provides an automatic thread cutting machine for garment clamping, so as to solve the problems of high labor intensity and low production efficiency of operators in the existing garment clamping process.
[0006] To achieve the above objectives, the inventor provides an automatic wire cutting machine with embedded clamps, comprising a slide rail, a clamping assembly, and a power source. The slide rail is horizontally arranged, and a slider is slidably disposed on the slide rail. The clamping assembly includes a base, a telescopic push rod, and a clamping member. The base is disposed on the slider along a length direction perpendicular to the slide rail. The telescopic push rod is slidably disposed in the base. The clamping member is connected to the telescopic push rod, and the telescopic push rod is used to drive the clamping member to move along the length direction of the slide rail. The power source is connected to the slider, the base, and the clamping member respectively, and the power source is used to provide power.
[0007] Furthermore, the power source is an air pump.
[0008] Furthermore, the clamping member includes a clamping block and a clamping claw. The bottom of the clamping block is connected to the telescopic push rod, the clamping claw is rotatably mounted on the clamping block, and the clamping block is connected to the air pump through an air pipe to drive the clamping claw to rotate.
[0009] Furthermore, the base is connected to the air pump via an air pipe to drive the telescopic push rod to move.
[0010] Furthermore, the slider is connected to the air pump via an air pipe to drive the slider to move along the slide rail.
[0011] Furthermore, it also includes a controller, which is electrically connected to the air pump.
[0012] Furthermore, it also includes a sensor, which is disposed on one side of the slide rail and is electrically connected to the controller.
[0013] Furthermore, the sensor is a proximity sensor.
[0014] The advantages of the above technical solution compared to existing technologies are as follows: By setting up a slide rail, a slider, and a clamping component, after the garment has completed the embedded clamping process, the clamping component holds the garment and pulls it to cut the sewing thread connecting the embedded clamping machine. This eliminates the need for operators to pull the garment frequently, simplifying the workflow. Furthermore, driven by the slider, the clamping component transfers the garment to the next processing area, eliminating the need for operators to repeatedly transfer the garment, reducing their workload, and improving work efficiency.
[0015] The above description of the utility model is merely an overview of the technical solution of this utility model. In order to enable those skilled in the art to better understand the technical solution of this utility model and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this utility model easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this utility model. Attached Figure Description
[0016] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of the present invention and other related contents, and should not be considered as limitations on the present invention.
[0017] In the accompanying drawings of the instruction manual:
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram showing the slider being mounted on the slide rail in this embodiment;
[0020] Figure 3 This is a schematic diagram of the clamping assembly, controller, and sensor described in this embodiment;
[0021] Figure 4 This is a schematic diagram of the clamping member described in this embodiment.
[0022] The reference numerals used in the above figures are explained as follows:
[0023] 1. Slide rail; 11. Slider; 2. Clamping assembly; 21. Base; 22. Clamping element; 221. Clamping block; 222. Clamping claw; 3. Controller; 4. Sensor. Detailed Implementation
[0024] To illustrate in detail the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this utility model, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this utility model and are therefore intended to limit the scope of protection of this utility model.
[0025] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this utility model. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this utility model, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0026] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit the invention.
[0027] In the description of this utility model, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " generally indicates that the preceding and following objects have an "or" logical relationship.
[0028] In this invention, terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy, or order between these entities or operations.
[0029] Without further limitations, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this invention is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a series of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.
[0030] Similar to the understanding in the Examination Guidelines, in this utility model, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments of this utility model, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.
[0031] In the description of the embodiments of this utility model, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the convenience of describing the specific embodiments of this utility model or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0032] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this utility model, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this utility model pertains, the specific meaning of the above terms in the embodiments of this utility model can be understood according to the specific circumstances.
[0033] Please see Figures 1 to 4 This embodiment provides an automatic wire cutting machine with embedded clamps, including a slide rail 1, a clamping assembly 2 and a power source. The slide rail 1 is horizontally arranged, and a slider 11 is slidably arranged on the slide rail 1.
[0034] The clamping assembly includes a base 21, a telescopic push rod, and a clamping member 22. The base 21 is disposed on the slider 11 along the length direction perpendicular to the slide rail 1. The telescopic push rod is slidably disposed in the base 21. The clamping member 22 is connected to the telescopic push rod. The telescopic push rod is used to drive the clamping member 22 to move along the length direction of the slide rail 1.
[0035] The power source is connected to the slider 11, the base 21 and the clamping member 22 respectively, and the power source is used to provide power.
[0036] The slide rail 1 is a long strip structure made of aluminum alloy. Its length is designed according to the spacing between workstations in the garment processing workshop. In this example, the length of the slide rail 1 is 800 mm. Specifically, the slide rail 1 consists of three parallel long rods, with blocks at both ends of the long rods to prevent the slider 11 from sliding off the slide rail 1.
[0037] Meanwhile, the slide rail 1 can be mounted on one side of the workstation in the garment processing workshop via a bracket, making it convenient for the clamping component 22 to clamp the garment.
[0038] The slider 11 can be made of engineering plastic or lightweight aluminum alloy to avoid excessive weight and increase the load on the power source. The slider 11 is provided with multiple through holes, and the through holes are adapted to the slide rail 1. The slider 11 is sleeved on the slide rail 1 through the through hole structure so that the slider 11 slides along the slide rail 1.
[0039] The base 21 can be fixed on the slider 11 by bolts or welding. The base 21 has a cylindrical hole structure inside to accommodate the telescopic push rod.
[0040] Specifically, after the garment undergoes the embedding and clamping process, the sewing threads connecting the garment need to be cut and the garment transferred. The power source continuously outputs power, driving the telescopic push rod in the base 21 to extend along the length direction perpendicular to the slide rail 1. The telescopic push rod drives the clamping component 22 to approach the embedded and clamped garment. After the clamping component 22 reaches the garment position, it clamps the garment. After the garment is clamped, the telescopic push rod retracts, pulling the garment close to the slider 11. At this time, due to the pulling of the clamping component, the sewing thread on the garment is cut after passing through the micro blade at the front end of the embedding and clamping machine, separating the garment from the embedding and clamping machine. Then, the slider 11 is driven to slide along the horizontally set slide rail 1, and the slider 11 drives the entire clamping assembly 2 and the clamped garment to the target area. Finally, the clamping component 22 releases the garment, transferring the garment to the target area to avoid interfering with the operator's work.
[0041] Compared with the prior art, this embodiment, by setting up a slide rail 1, a slider 11 and a clamping component 2, allows the clamping component 2 to hold the garment after the garment has completed the embedded clamping process and pull it to cut the sewing thread connected to the embedded clamping machine. This eliminates the need for operators to pull the garment frequently, simplifying the workflow. Furthermore, driven by the slider 11, the clamping component 2 transfers the garment to the next processing area, eliminating the need for operators to repeatedly transfer the garment, reducing their workload and improving work efficiency.
[0042] In this embodiment, the power source is an air pump. Air pumps utilize air pressure to transmit power, offering advantages such as fast power transmission speed and stable output force. Furthermore, garment processing workshops may contain impurities such as loose threads and fabric fibers; the air pump's pneumatic transmission structure is less susceptible to these impurities. Compared to motor-driven mechanical structures (which are prone to failure due to fiber entanglement), air pumps offer stronger environmental adaptability and a longer service life. Moreover, air pumps are mature, general-purpose power equipment with lower manufacturing costs than precision power devices like servo motors. They are widely available for purchase, facilitating bulk procurement and use by small and medium-sized garment factories, thus reducing the overall cost of the device.
[0043] Please see Figure 1 and Figure 4 In this embodiment, the clamping member 22 includes a clamping block 221 and a clamping claw 222. The bottom of the clamping block 221 is connected to the telescopic push rod. The clamping claw 222 is rotatably mounted on the clamping block 221. The clamping block 221 is connected to the air pump through an air pipe to drive the clamping claw 222 to rotate.
[0044] The bottom of the clamping block 221 is fixedly connected to the telescopic push rod, and the side is equipped with a clamping claw 222. The inside is provided with an air passage connected to the air pump, that is, the clamping block 221 is a clamping claw cylinder.
[0045] The clamping claw 222 has a strip-shaped structure, and the inner side of the clamping claw 222 is provided with anti-slip texture to enhance the clamping stability of clothing; there are two clamping claws 222, which are arranged opposite each other on both sides of the clamping block 221, and the clamping claws 222 can rotate 90° to clamp the clothing, that is, the clamping claws 222 are the clamping claws on the clamping claw cylinder.
[0046] Specifically, the high-pressure air output by the air pump drives the clamping claw 222 to rotate around the rotation axis towards the clothing. The two symmetrically arranged clamping claws 222 rotate synchronously to clamp the clothing.
[0047] The clamping claw 222 is rotatably mounted on the clamping block 221. The clamping force of the clamping claw 222 can be controlled by adjusting the air pressure, ensuring that clothes of different thicknesses can be stably clamped and that the clothes are not prone to slipping during the movement of the slider 11. The clamping component 22 is connected to the air pump through an air pipe, without a complex mechanical gear or transmission belt structure, which reduces component wear and failure points. Routine maintenance only requires checking whether the air pipe is leaking and whether the clamping claw 222 rotates smoothly, reducing the workload of maintenance.
[0048] In this embodiment, the base 21 is connected to the air pump via an air pipe to drive the telescopic push rod to move; specifically, the base 21 and the telescopic push rod form a dual-axis cylinder, and the telescopic push rod is the connecting rod on the dual-axis cylinder.
[0049] The extension and retraction speed of the telescopic push rod can be changed by adjusting the output air pressure. For clothing to be transferred at a distance, the air pressure can be increased to speed up the extension and retraction speed and shorten the approach time; for clothing that is close at hand or easily damaged, the air pressure can be decreased to slow down the extension and retraction speed, avoid the clamping part 22 from hitting the clothing, and improve operational flexibility.
[0050] In this embodiment, the slider 11 is connected to the air pump via an air pipe to drive the slider 11 to move along the slide rail 1. Specifically, the slider 11 and the slide rail 1 combine to form a rodless cylinder.
[0051] The rodless cylinder pneumatic drive provides uniform power output. When the slider 11 slides on the slide rail 1, the speed is stable without obvious impact or vibration. This effectively prevents the clothes held by the slider 11 from shaking violently during the movement of the slider 11, and prevents the clothes from wrinkling or slipping due to shaking.
[0052] Please see Figure 3 In this embodiment, a controller 3 is also included, which is electrically connected to the air pump; and a solenoid valve group is also included, which is connected to the air pump via an air pipe and is electrically connected to the controller 3. The controller 3 and the solenoid valve group can automatically control the air pressure output to the slider 11, the base 21, and the clamping block 221 according to a preset program, eliminating the need for operators to manually start the air pump or switch air paths, reducing manual operation steps and lowering labor costs; through the operating interface of the controller 3 (such as buttons or a touch screen), parameters such as the air supply time and air pressure of the air pump can be adjusted, thereby changing the extension speed of the telescopic push rod, the clamping force of the clamping claw 222, and the moving speed of the slider 11, to improve the flexibility of the device.
[0053] Please see Figure 3 In this embodiment, a sensor 4 is also included. The sensor 4 is disposed on one side of the slide rail 1 and is electrically connected to the controller 3. The sensor 4 is preferably a proximity sensor.
[0054] Sensor 4 is mounted on one side of slide rail 1 via a bracket. When the operator finishes the clamping process of a garment and is about to pick up a new garment, the back of his hand will naturally approach sensor 4. After the sensor 4 detects the signal, it immediately converts it into a standard electrical signal and transmits it to controller 3 through a wire.
[0055] Upon receiving the electrical signal, controller 3 immediately retrieves the preset control program, enabling the device to enter automatic operation.
[0056] With sensor 4 installed, operators can start the process without interrupting the operation, reducing redundant actions, improving operational smoothness, and lowering the learning cost and workload for operators. At the same time, the installation position of sensor 4 can be adjusted according to different workstation layouts and operator height habits to adapt to different sizes of embedded clamp processing workstations, thus improving the applicability of the device.
[0057] The workflow of this utility model is as follows:
[0058] After the operator completes the clamping process on one garment, when preparing to pick up a new garment for processing, the back of their hand approaches the proximity sensor. The proximity sensor transmits a signal to the controller 3, which immediately retrieves the preset control program. The telescopic push rod extends, bringing the clamping component 22 closer to the garment. Then, the two clamping claws 222 rotate relative to each other, clamping the garment. Next, the telescopic push rod retracts to pull the garment, cutting the sewing thread connecting it to the clamping machine. The slider 11 then moves along the slide rail 1 towards the target area. When the slider 11 reaches the target area, the clamping claws 222 open, releasing the garment. Finally, the slider 11 returns to its original position along the slide rail 1, awaiting the next trigger signal.
[0059] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this utility model, this should not limit the scope of patent protection of this utility model. Any technical solutions resulting from equivalent structural or procedural substitutions or modifications made based on the essential concept of this utility model and utilizing the content described in the text and drawings of this utility model, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this utility model.
Claims
1. An automatic wire cutting machine with embedded clamps, characterized in that, include: A slide rail, wherein the slide rail is horizontally arranged and a slider is slidably arranged on the slide rail; A clamping assembly includes a base, a telescopic push rod, and a clamping member. The base is disposed on the slider along a length direction perpendicular to the slide rail. The telescopic push rod is slidably disposed in the base. The clamping member is connected to the telescopic push rod, and the telescopic push rod is used to drive the clamping member to move along the length direction of the slide rail. A power source is connected to the slider, the base, and the clamping member, respectively, and the power source is used to provide power.
2. The automatic wire cutting machine with embedded clamps according to claim 1, characterized in that, The power source is an air pump.
3. The automatic wire cutter with embedded clamps according to claim 2, characterized in that, The clamping component includes a clamping block and a clamping claw. The bottom of the clamping block is connected to the telescopic push rod. The clamping claw is rotatably mounted on the clamping block. The clamping block is connected to the air pump through an air pipe to drive the clamping claw to rotate.
4. The automatic wire cutter with embedded clamps according to claim 2, characterized in that, The base is connected to the air pump via an air pipe to drive the telescopic push rod to move.
5. The automatic wire cutter with embedded clamps according to claim 2, characterized in that, The slider is connected to the air pump via an air pipe to drive the slider to move along the slide rail.
6. The automatic wire cutter with embedded clamps according to claim 2, characterized in that, It also includes a controller, which is electrically connected to the air pump.
7. An automatic wire cutter with embedded clamps according to claim 6, characterized in that, It also includes a sensor, which is disposed on one side of the slide rail and is electrically connected to the controller.
8. The automatic wire cutter with embedded clamps according to claim 7, characterized in that, The sensor is a proximity sensor.