Positioning mechanism for elastic band processing
Patent Information
- Application Number
- CN202522407008.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种用于松紧带加工的定位机构,旨在改善松紧带加工过程中因材料弹性变形和定位不精确导致的裁切精度不足的问题
1、本实用新型中,通过模块化定位组件与V形槽轴的配合,实现了松紧带加工过程的高精度定位与自适应调节,可微调导向板间距,适配不同宽度的松紧带,提高定位精度,简化了宽度调节操作,缩短换型时间。
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Figure CN224799203U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of elastic band processing technology, and in particular to a positioning mechanism for elastic band processing. Background Technology
[0002] Elastic bands are key accessories in clothing, medical supplies, and other fields, and their processing precision directly affects the comfort and functionality of the final product. In traditional elastic band processing, due to the material's high elasticity and easy deformation, positioning deviations are prone to occur during cutting and printing processes, leading to uneven product lengths and misaligned seams. Especially in high-speed automated production scenarios, achieving stable conveying and precise positioning of elastic bands has become a core technical challenge restricting product quality and production efficiency.
[0003] Currently, the industry commonly uses mechanical guide roller assemblies or fixed limit blocks for elastic band positioning. The underlying technology relies primarily on physical contact constraints. The elastic band is held between upper and lower rubber rollers, and the conveying path is controlled by rolling friction. Fixed-distance metal baffles are installed on both sides of the cutting station to forcibly constrain the lateral movement of the material. Floating rollers, pressed by counterweights or cylinders, maintain material tension. All these solutions require manual adjustment of component positions to accommodate different elastic band specifications.
[0004] However, the aforementioned technologies suffer from a significant drawback: insufficient cutting precision. Due to the lack of dynamic correction capabilities and elastic material adaptation mechanisms, the fixed structure cannot compensate in real time when the elastic band experiences slight shifts due to internal stress or external friction. This results in substantial errors in cutting length, failing to meet the stringent precision requirements of high-end medical bandages, sportswear, and other applications. This pain point directly leads to persistently high material waste and product rework rates. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides a positioning mechanism for elastic band processing, which aims to improve the problem of insufficient cutting accuracy caused by material elastic deformation and inaccurate positioning during elastic band processing.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a positioning mechanism for processing elastic bands, comprising a worktable, a sliding rod fixedly connected to the upper surface of the worktable, a slider slidably connected to the upper surface of the sliding rod, and a positioning component disposed above the slider. The positioning assembly includes a support frame three, the lower surface of which is fixedly connected to the upper surface of a slider one. A connecting rod one is slidably connected inside the support frame three. An isolation shaft one is fixedly connected to the outer wall of the connecting rod one. A fixed shaft one is fixedly connected to one end of the connecting rod one. A slider two is fixedly connected to the other end of the connecting rod one. An electric slide rail is slidably connected to the lower end of the slider two. A nut is threaded inside the connecting rod one. A threaded rod one is rotatably connected inside the nut. A slider three is fixedly connected to one end of the threaded rod one. A slider four is attached to one end of the slider three. A spring is fixedly connected to one side of the outer wall of the slider four. A guide plate is fixedly connected to the other side of the outer wall of the slider four.
[0007] Furthermore, a control console is fixedly connected to one side of the outer wall of the workbench, a support frame is provided on the outside of the workbench, a cutting mechanism is fixedly connected to the upper surface of the workbench, a support rod is fixedly connected to the outer wall of the support frame, a connecting rod is fixedly connected inside the support rod, a fixing shaft is fixedly connected to one end of the connecting rod, an isolation shaft is fixedly connected to the outer wall of the connecting rod, and a V-groove shaft is rotatably connected to the outer surface of the connecting rod.
[0008] Furthermore, a display screen is fixedly connected to the upper surface of the console, and a display screen is fixedly connected to the upper surface of the console.
[0009] Furthermore, a motor is fixedly connected to the upper surface of the support frame, and a rotating shaft is fixedly connected to the output end of the motor.
[0010] Furthermore, the outer wall of the rotating shaft is provided with a track, and a feeding roller is fixedly connected to the rotating shaft.
[0011] Furthermore, a support frame two is fixedly connected to the upper surface of the workbench, and a feeding roller two is slidably connected inside the support frame two.
[0012] Furthermore, the rotating shaft is positioned above the motor, and the fixed shaft is positioned above the worktable.
[0013] Furthermore, the second feeding roller is positioned below the cutting mechanism, and the first fixed shaft is positioned above the second slider.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the modular positioning component and the V-groove shaft work together to achieve high-precision positioning and adaptive adjustment in the elastic band processing. The guide plate spacing can be finely adjusted to adapt to elastic bands of different widths, improve positioning accuracy, simplify width adjustment operation, and shorten changeover time.
[0015] 2. In this utility model, the combination of the V-groove shaft and the feeding roller effectively reduces material friction, ensures that the elastic band is not stretched or deformed during the cutting process, significantly reduces the scrap rate, and the V-groove shaft and guide plate have excellent wear resistance, extending the life of key components and reducing annual maintenance costs. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a positioning mechanism for elastic band processing proposed in this utility model; Figure 2 This is a schematic diagram of the control console portion of a positioning mechanism for elastic band processing proposed in this utility model; Figure 3 This is a schematic diagram of the guide plate portion of a positioning mechanism for elastic band processing proposed in this utility model; Figure 4 This is a schematic diagram of the V-groove shaft portion of a positioning mechanism for elastic band processing proposed in this utility model. Figure 5 This is a schematic diagram of the worktable structure of a positioning mechanism for processing elastic bands proposed in this utility model.
[0017] Legend: 1. Workbench; 2. Control console; 3. Cutting mechanism; 4. Support frame one; 5. Feed roller one; 6. Motor; 7. Display screen one; 8. Display screen two; 9. Track; 10. Rotating shaft; 11. Sliding rod one; 12. Threaded rod one; 13. Nut; 14. Slider one; 15. Electric slide rail; 16. Slider two; 17. Fixed shaft one; 18. Guide plate; 19. Spring; 20. Isolation shaft one; 21. Slider three; 22. Slider four; 23. Connecting rod one; 24. Support frame three; 25. Support rod; 26. Fixed shaft two; 27. Isolation shaft two; 28. Connecting rod two; 29. V-groove shaft; 30. Feed roller two; 31. Support frame two. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figures 1-3The present invention provides an embodiment of a positioning mechanism for processing elastic bands, including a worktable 1, which provides an overall support platform. A sliding rod 11 is fixedly connected to the upper surface of the worktable 1. The sliding rod 11 guides the slider 14 to move laterally to adjust the positioning width. The slider 14 is slidably connected to the upper surface of the sliding rod 11. The slider 14 carries the positioning component and slides along the sliding rod 11. The positioning component is provided above the slider 14. The positioning assembly includes a support frame 24, which is used to fix the sliding track bracket of the connecting rod 23. The lower surface of the support frame 24 is fixedly connected to the upper surface of the slider 14. The connecting rod 23 is slidably connected inside the support frame 24. The connecting rod 23 is used to transmit the adjustment force of the fixed shaft 17 to the slider 16. The outer wall of the connecting rod 23 is fixedly connected to the isolation shaft 20, which is used to cooperate with the fixed shaft 17 to generate a frictional locking force. One end of the connecting rod 23 is fixedly connected to the fixed shaft 17, which is used to lock the position of the positioning assembly. The other end of the connecting rod 23 is fixedly connected to the slider 16, which is used as a transition component connecting the fixed shaft 17 and the connecting rod 23. The lower end of the slider 16... The sliding connection electric slide rail 15 has a nut 13 internally threaded to the connecting rod 1 23. The nut 13 is used to fix the axial position of the threaded rod 12. The threaded rod 12 is rotatably connected inside the nut 13. The threaded rod 12 is used to push the slider 3 21 by rotation to achieve fine adjustment of the spacing of the guide plate 18. One end of the threaded rod 12 is fixedly connected to the slider 3 21. One end of the slider 3 21 is attached to the slider 4 22. The slider 4 22 is used to link the guide plate 18 to achieve bidirectional synchronous contraction. One side of the outer wall of the slider 4 22 is fixedly connected to a spring 19. The spring 19 is used to provide elastic compensation to adapt to changes in the thickness of the elastic band. The other side of the outer wall of the slider 4 22 is fixedly connected to the guide plate 18. The guide plate 18 is used to directly contact the elastic band and limit its conveying path width.
[0020] Reference Figures 4-5A control console 2 is fixedly connected to one side of the outer wall of the workbench 1. The control console 2 is used to centrally control the equipment operating parameters and display processing data. A support frame 4 is set on the outside of the workbench 1. The support frame 4 is used to fix the mounting base of the motor 6 and the feeding roller 5. A cutting mechanism 3 is fixedly connected to the upper surface of the workbench 1. The cutting mechanism 3 is used to accurately cut elastic bands to a set length. A support rod 25 is fixedly connected to the outer wall of the support frame 4. The support rod 25 is used as a support structure for installing the V-groove shaft 29. A connecting rod 2 is fixedly connected inside the support rod 25. 28. Connecting rod 28 is used to connect the V-groove shaft 29 and the transmission rod of support rod 25. One end of connecting rod 28 is fixedly connected to fixed shaft 26, which is used to fix the end position of connecting rod 28. Isolation shaft 27 is fixedly connected to the outer wall of connecting rod 28 to reduce rotational friction. V-groove shaft 29 is rotatably connected to the outer surface of connecting rod 28 to automatically center the elastic band and reduce conveying friction. Display screen 7 is fixedly connected to the upper surface of control console 2. The first 7 is used to set and display processing parameters such as cutting length. A display screen 8 is fixedly connected to the upper surface of the control console 2. The display screen 8 is used to start and stop the equipment and monitor its operating status. A motor 6 is fixedly connected to the upper surface of the support frame 4. The motor 6 provides power to the feeding system to drive the track 9. A rotating shaft 10 is fixedly connected to the output end of the motor 6. The rotating shaft 10 is used to link the feeding roller 5 to achieve elastic band conveying. A track 9 is provided on the outer wall of the rotating shaft 10. The track 9 transmits power from the motor 6 to the rotating shaft 10. The rotating shaft 10 is fixedly connected to... There is a feeding roller 5, which is used to actively pull the elastic band into the processing area. A support frame 31 is fixedly connected to the upper surface of the worktable 1. The support frame 31 is used to fix the mounting bracket of the feeding roller 30. The feeding roller 30 is slidably connected inside the support frame 31. The feeding roller 30 is used to assist in pulling the elastic band to below the cutting mechanism 3. The rotating shaft 10 is set above the motor 6. The fixed shaft 17 is set above the worktable 1. The feeding roller 30 is set below the cutting mechanism 3. The fixed shaft 17 is set above the slider 16.
[0021] Working principle: First, the elastic band is passed through the feeding roller 5, then placed in the groove of the V-groove shaft 29. The elastic band is then pulled further onto the worktable 1, passing through the guide plate 18, the feeding roller 30, and below the cutting mechanism 3. At this point, the cutting length and other data are set on the display screen 7. Then, the fixed shaft 17 is pulled, causing the connecting rod 23 to slide to the appropriate width. Rotating the fixed shaft 17 causes it to press against the isolation shaft 20, creating friction on the slider 14 and fixing the positioning assembly. Finally, rotating the threaded rod 12 pushes the slider 21, releasing the spring 19 from its pressing state. The state begins to open, and the slider 4 22 drives the guide plate 18 to begin to contract. When it reaches a certain width, the threaded rod 12 stops rotating to achieve the positioning effect. Then, the motor 6 is started on the display screen 2 8. The motor 6 drives the track 9 to rotate, the track 9 drives the rotating shaft 10 to rotate, and the rotating shaft 10 drives the feeding roller 5 to rotate. The elastic band then begins to be conveyed. When it passes the V-groove shaft 29, the V-groove shaft 29 begins to rotate to reduce the friction between it and the elastic band. According to the previously adjusted guide, the elastic band is continuously sent to the bottom of the cutting mechanism 3. The cutting mechanism 3 cuts the elastic band below it evenly according to the set length.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A positioning mechanism for processing elastic bands, comprising a worktable (1), characterized in that: A sliding rod (11) is fixedly connected to the upper surface of the workbench (1), and a slider (14) is slidably connected to the upper surface of the sliding rod (11). A positioning component is provided above the slider (14). The positioning component includes a support frame three (24), the lower surface of which is fixedly connected to the upper surface of a slider one (14), a connecting rod one (23) is slidably connected inside the support frame three (24), an isolation shaft one (20) is fixedly connected to the outer wall of the connecting rod one (23), a fixed shaft one (17) is fixedly connected to one end of the connecting rod one (23), a slider two (16) is fixedly connected to the other end of the connecting rod one (23), an electric slide rail (15) is slidably connected to the lower end of the slider two (16), a nut (13) is threaded inside the connecting rod one (23), a threaded rod one (12) is rotatably connected inside the nut (13), a slider three (21) is fixedly connected to one end of the threaded rod one (12), a slider four (22) is attached to one end of the slider three (21), a spring (19) is fixedly connected to one side of the outer wall of the slider four (22), and a guide plate (18) is fixedly connected to the other side of the outer wall of the slider four (22).
2. The positioning mechanism for elastic band processing according to claim 1, characterized in that: A control console (2) is fixedly connected to one side of the outer wall of the workbench (1). A support frame (4) is provided on the outside of the workbench (1). A cutting mechanism (3) is fixedly connected to the upper surface of the workbench (1). A support rod (25) is fixedly connected to the outer wall of the support frame (4). A connecting rod (28) is fixedly connected inside the support rod (25). A fixing shaft (26) is fixedly connected to one end of the connecting rod (28). An isolation shaft (27) is fixedly connected to the outer wall of the connecting rod (28). A V-groove shaft (29) is rotatably connected to the outer surface of the connecting rod (28).
3. A positioning mechanism for elastic band processing according to claim 2, characterized in that: The upper surface of the console (2) is fixedly connected to a display screen (7), and the upper surface of the console (2) is fixedly connected to a display screen (8).
4. A positioning mechanism for elastic band processing according to claim 2, characterized in that: A motor (6) is fixedly connected to the upper surface of the support frame (4), and a rotating shaft (10) is fixedly connected to the output end of the motor (6).
5. A positioning mechanism for elastic band processing according to claim 4, characterized in that: The outer wall of the rotating shaft (10) is provided with a track (9), and a feeding roller (5) is fixedly connected to the rotating shaft (10).
6. A positioning mechanism for elastic band processing according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected to a support frame two (31), and a feeding roller two (30) is slidably connected inside the support frame two (31).
7. A positioning mechanism for elastic band processing according to claim 5, characterized in that: The rotating shaft (10) is located above the motor (6), and the fixed shaft (17) is located above the worktable (1).
8. A positioning mechanism for elastic band processing according to claim 6, characterized in that: The second feeding roller (30) is located below the cutting mechanism (3), and the first fixed shaft (17) is located above the second slider (16).