A bead nailing machine
Patent Information
- Application Number
- CN202522294345.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]现有的钉珠机在进行钉珠时,通常是将珠子堆放在料盒内,通过在料盒底部连接排料管,使珠子逐一排出到钉珠机的钉珠端,但是在钉珠过程中,需要人员观察料盒内的珠子存量,在缺少时手动添加,无法自动对料盒添加珠子,导致降低了工作效率的问题
1.本申请通过储料箱、上料管和电磁阀等结构间的配合设置,使用时,通过上料管将储料箱内的珠子输送到料盒内,当料盒内珠子添加满后,通过珠子遮挡,使红外发射器的红外光无法射到红外接收器上,红外接收器无法接收到信号控制电磁阀关闭,当料盒内珠子容量下降到一定高度,红外接收器接收到红外发射器信号时,控制电磁阀打开,对料盒进行上料,尽量避免了在钉珠过程中,需要人员观察料盒内的珠子存量,在缺少时手动添加,无法自动对料盒添加珠子,导致降低了工作效率的问题;
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Figure CN224799210U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of bead-attaching machines, and more particularly to a bead-attaching machine. Background Technology
[0002] A beading machine is a mechanical device that uses ultrasonic technology to fix beads. It is widely used in underwear, children's clothing, T-shirts, embroidered patterns, leather, handbags, hair accessories, luggage and other fields. The equipment achieves precise hot-fixing of rhinestones through infrared positioning and can process a variety of materials such as denim, cotton, knitwear, and synthetic fibers. The main models include fully automatic garment beading machines JD-136C and DD4-05, etc. The working voltage is 220V, and the applicable bead size covers 4-10mm. The beading machine adopts ultrasonic instantaneous wave generation technology, which has the characteristics of high efficiency and no waste. It can replace the workload of dozens of people in the production process and avoid the material damage caused by traditional high temperature processes.
[0003] Existing bead-attaching machines typically stack beads in a material box and discharge them one by one to the bead-attaching end of the machine via a discharge pipe connected to the bottom of the box. However, during the bead-attaching process, personnel need to monitor the amount of beads in the material box and manually add beads when needed, as the machine cannot automatically add beads to the box, resulting in reduced work efficiency. Utility Model Content
[0004] To address the aforementioned problems, this application provides a bead-attaching machine.
[0005] The bead-attaching machine provided in this application adopts the following technical solution: A bead-attaching machine includes a machine body and a material box. The machine body and the material box are equipped with a feeding assembly for continuous feeding. The feeding assembly includes a storage bin located at the top of the machine body. A feeding pipe is fixedly connected to the bottom of the storage bin. The machine body is equipped with a shaking assembly to prevent beads from accumulating in the storage bin and being difficult to discharge. The bottom of the feeding pipe is fixedly connected to the top of the material box. A solenoid valve is installed on the feeding pipe. An infrared transmitter is installed at the top of the inner side wall of the material box, and an infrared receiver is installed at the top of the inner side wall of the material box to control the switching of the solenoid valve. The infrared transmitter and the infrared receiver are arranged opposite to each other.
[0006] By adopting the above technical solution, during use, beads from the storage box are transported to the material box through the feeding pipe. When the material box is full, the beads block the infrared light from the infrared transmitter, preventing it from reaching the infrared receiver. The infrared receiver, unable to receive a signal, controls the solenoid valve to close. When the bead volume in the material box drops to a certain level, the infrared receiver receives a signal from the infrared transmitter and controls the solenoid valve to open, thus feeding the material box. This minimizes the need for personnel to observe the bead level in the material box during the bead-pinning process and manually add beads when needed, as the inability to automatically add beads to the material box reduces work efficiency.
[0007] Preferably, a drive motor is installed at the bottom of the material box, a rotating block is rotatably connected to the bottom of the inside of the material box, the bottom of the rotating block is fixedly connected to the output end of the drive motor, and a moving plate for moving the beads is fixedly connected to one side wall of the rotating block.
[0008] By adopting the above technical solution, the drive motor is started to drive the rotating block to rotate, which causes the moving plate to rotate inside the material box, pushing the beads inside the material box to prevent the beads from accumulating together, causing blockages, and making it difficult to discharge.
[0009] Preferably, the vibration component includes a plurality of support columns fixedly connected to the top of the bead-pinning machine body, each support column having a spring fixedly connected to its top, the end of each spring away from the support column being fixedly connected to the bottom of the storage box, and a vibration motor fixedly connected to one side wall of the storage box.
[0010] By adopting the above technical solution, the vibrating motor is started to make the storage box vibrate in conjunction with the spring, which prevents the beads in the storage box from accumulating together and forming an arch when the solenoid valve is closed, so that the beads are difficult to discharge into the feeding pipe when the solenoid valve is opened.
[0011] Preferably, a fixing ring is fitted on the storage box, and a plurality of fixing posts are arranged in a ring on the lower surface of the fixing ring. The end of the fixing post away from the fixing ring is fixedly connected to the bead-pinning machine body. A support ring is fitted on the storage box above the fixing ring, and the support ring is fixedly connected to the storage box.
[0012] By adopting the above technical solution, the storage box is supported by the contact between the support ring and the fixed ring, preventing the weight of the storage box from accumulating on the spring and causing damage to the spring.
[0013] Preferably, the upper surface of the fixed ring is rotatably connected with a plurality of annular arrays of balls, and the lower surface of the support ring is in contact with the balls.
[0014] By adopting the above technical solution, when the storage box vibrates, the ball bearings can prevent the support ring and the fixed ring from contacting and rubbing against each other, thereby reducing the friction between the support ring and the fixed ring.
[0015] Preferably, both the material box and the storage bin are made of transparent material.
[0016] By adopting the above technical solution, the content of beads in the material box and storage box can be observed through the transparent material, which makes it convenient to add beads to the storage box in advance and prevent insufficient bead content.
[0017] In summary, this application includes at least one of the following beneficial technical effects: 1. This application utilizes the coordinated design of a storage bin, a feeding pipe, and a solenoid valve. During use, beads from the storage bin are fed into the material box via the feeding pipe. When the material box is full, the beads block the infrared light from the infrared transmitter, preventing it from reaching the infrared receiver. The receiver, unable to receive a signal, closes the solenoid valve. When the bead level in the material box drops to a certain point, the infrared receiver receives a signal from the infrared transmitter and opens the solenoid valve to refill the material box. This design minimizes the need for manual observation of the bead level in the material box during the bead-pinning process, which reduces work efficiency due to the inability to automatically refill the material box. 2. By starting the vibration motor, the storage box vibrates in conjunction with the spring to prevent the beads in the storage box from accumulating and forming an arch when the solenoid valve is closed, which would make it difficult for the beads to be discharged into the feeding pipe when the solenoid valve is opened. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a bead-pinning machine according to an embodiment of this application; Figure 2 This is a schematic diagram illustrating the internal structure of the material box, representing a key embodiment of this application. Figure 3 This is a schematic diagram illustrating the main structure of the storage box in the embodiments of this application; Figure 4 This is a schematic diagram illustrating the fixed ring structure, which is the main feature of this application embodiment.
[0019] Reference numerals in the attached diagram: 1. Bead-pinning machine body; 2. Material box; 3. Storage bin; 4. Feeding pipe; 5. Solenoid valve; 6. Infrared transmitter; 7. Infrared receiver; 8. Drive motor; 9. Rotating block; 10. Moving plate; 11. Support column; 12. Spring; 13. Vibration motor; 14. Fixing ring; 15. Fixing column; 16. Support ring; 17. Ball bearing. Detailed Implementation
[0020] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.
[0021] This application discloses a bead-pinning machine.
[0022] Reference Figure 1 , Figure 2 and Figure 3 A bead-pinning machine includes a bead-pinning machine body 1 and a material box 2. The bead-pinning machine body 1 and the material box 2 are provided with a feeding component for continuous feeding. The feeding component includes a storage box 3, a feeding pipe 4, a solenoid valve 5, an infrared transmitter 6 and an infrared receiver 7. The storage box 3 is located at the top of the bead-pinning machine body 1, and the feeding pipe 4 is fixedly connected to the bottom of the storage box 3. The bead-pinning machine body 1 is equipped with a shaking component to prevent beads from accumulating in the storage box 3 and being difficult to discharge. The bottom of the feeding pipe 4 is fixedly connected to the top of the material box 2. The solenoid valve 5 is installed on the feeding pipe 4. The infrared transmitter 6 is fixedly connected to the top of the inner side wall of the material box 2, and the infrared receiver 7 is fixedly connected to the top of the inner side wall of the material box 2. The infrared transmitter 6 and the infrared receiver 7 are arranged opposite to each other. The infrared receiver 7 is equipped with a controller to process the signal from the infrared transmitter 6 and control the opening and closing of the solenoid valve 5.
[0023] Reference Figure 1 and Figure 2 A drive motor 8 is installed at the bottom of the material box 2. A rotating block 9 is rotatably connected to the bottom of the material box 2. The bottom of the rotating block 9 is fixedly connected to the output end of the drive motor 8. A moving plate 10 for moving the beads is fixedly connected to one side wall of the rotating block 9. By starting the drive motor 8, the rotating block 9 is driven to rotate, and the moving plate 10 rotates inside the material box 2, pushing the beads inside the material box 2 to prevent the beads from accumulating together, causing blockage, and making it difficult to discharge.
[0024] Reference Figure 1 and Figure 3 The vibration component includes multiple support columns 11 fixedly connected to the top of the bead-pinning machine body 1. Each support column 11 has a spring 12 fixedly connected to its top. The end of the spring 12 away from the support column 11 is fixedly connected to the bottom of the storage box 3. A vibration motor 13 is fixedly connected to one side wall of the storage box 3. By starting the vibration motor 13, the storage box 3 vibrates in coordination with the spring 12 to prevent the beads in the storage box 3 from accumulating together and forming an arch when the solenoid valve 5 is closed, which would make it difficult for the beads to be discharged into the feed pipe 4 when the solenoid valve 5 is opened.
[0025] Reference Figure 1 and Figure 3 A fixing ring 14 is fitted on the storage box 3. Multiple fixing posts 15 are arranged in a ring on the lower surface of the fixing ring 14. The end of the fixing post 15 away from the fixing ring 14 is fixedly connected to the bead nailing machine body 1. A support ring 16 is fitted on the storage box 3 above the fixing ring 14. The support ring 16 is fixedly connected to the storage box 3. The support ring 16 contacts the fixing ring 14 to support the storage box 3 and prevent the weight of the storage box 3 from accumulating on the spring 12 and causing damage to the spring 12.
[0026] Reference Figure 3 and Figure 4 The upper surface of the fixed ring 14 is rotatably connected with a plurality of annular arrays of balls 17, and the lower surface of the support ring 16 is in contact with the balls 17. When the storage box 3 vibrates, the balls 17 can prevent the support ring 16 from contacting and rubbing against the fixed ring 14, thereby reducing the friction between the support ring 16 and the fixed ring 14.
[0027] Reference Figure 1 Both the material box 2 and the storage box 3 are made of transparent material. Through the transparent material of the material box 2 and the storage box 3, the content of beads in the material box 2 and the storage box 3 can be observed, which makes it convenient to add beads to the storage box 3 in advance to prevent insufficient bead content.
[0028] The implementation principle of a bead-pinning machine according to this application embodiment is as follows: During use, beads in the storage box 3 are transported to the material box 2 through the feeding pipe 4. When the material box 2 is full of beads, the infrared light from the infrared transmitter 6 cannot reach the infrared receiver 7 due to the beads blocking the light. The infrared receiver 7 cannot receive the signal and controls the solenoid valve 5 to close. When the bead volume in the material box 2 drops to a certain level, the infrared receiver 7 receives the signal from the infrared transmitter 6 and controls the solenoid valve 5 to open, feeding the material box 2. At the same time, the vibration motor 13 is started, causing the storage box 3 to vibrate in conjunction with the spring 12. This prevents the beads in the storage box 3 from accumulating and forming an arch when the solenoid valve 5 is closed, which would make it difficult for the beads to be discharged into the feeding pipe 4 when the solenoid valve 5 is opened. This avoids the problem of needing personnel to observe the bead level in the material box 2 during the bead-pinning process and manually add beads when needed, as the machine cannot automatically add beads to the material box 2, which would reduce work efficiency.
[0029] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A bead-pinning machine, comprising a bead-pinning machine body (1) and a material box (2), wherein the bead-pinning machine body (1) and the material box (2) are provided with feeding components for continuous feeding, characterized in that: The feeding assembly includes a storage box (3) located at the top of the bead-pinning machine body (1). The bottom of the storage box (3) is fixedly connected to a feeding pipe (4). The bead-pinning machine body (1) is provided with a shaking assembly to prevent beads from accumulating in the storage box (3) and being difficult to discharge. The bottom of the feeding pipe (4) is fixedly connected to the top of the material box (2). A solenoid valve (5) is installed on the feeding pipe (4). An infrared transmitter (6) is installed on the top of the inner side wall of the material box (2). An infrared receiver (7) for controlling the opening and closing of the solenoid valve (5) is installed on the top of the inner side wall of the material box (2). The infrared transmitter (6) and the infrared receiver (7) are arranged opposite to each other.
2. The bead-pinning machine according to claim 1, characterized in that: The bottom of the material box (2) is equipped with a drive motor (8), and the bottom of the material box (2) is rotatably connected to a rotating block (9). The bottom of the rotating block (9) is fixedly connected to the output end of the drive motor (8), and a moving plate (10) for driving the beads to move is fixedly connected to one side wall of the rotating block (9).
3. The bead-pinning machine according to claim 2, characterized in that: The vibration component includes multiple support columns (11) fixedly connected to the top of the bead-pinning machine body (1). Each support column (11) has a spring (12) fixedly connected to its top. The end of each spring (12) away from the support column (11) is fixedly connected to the bottom of the storage box (3). A vibration motor (13) is fixedly connected to one side wall of the storage box (3).
4. A bead-pinning machine according to claim 3, characterized in that: A fixing ring (14) is fitted on the storage box (3). Multiple fixing posts (15) are arranged in a ring on the lower surface of the fixing ring (14). The end of the fixing post (15) away from the fixing ring (14) is fixedly connected to the bead nailing machine body (1).
5. A bead-pinning machine according to claim 4, characterized in that: A support ring (16) is fitted on the storage box (3) above the fixing ring (14), and the support ring (16) is fixedly connected to the storage box (3).
6. A bead-pinning machine according to claim 5, characterized in that: The upper surface of the fixed ring (14) is rotatably connected with a plurality of annular arrays of balls (17), and the lower surface of the support ring (16) is in contact with the balls (17).
7. A bead-pinning machine according to claim 6, characterized in that: Both the material box (2) and the storage box (3) are made of transparent material.