A 90-degree corner mold for plant fibers
Patent Information
- Application Number
- CN202522616411.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-12-10
AI Technical Summary
1、本实用新型通过第一加热孔和第二加热孔配合,达到了受热均匀的效果,由外置加热设备通过第一加热孔和第二加热孔对90度三角凹槽内的专用料进行加热,并配合上模板对其进行压制成型,加热过程中,由第一加热孔对专用料的顶部进行加热,第二加热孔对专用料的底部进行加热,进而配合第一加热孔,对专用料进行均匀加热,加快其成型速度。
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Figure CN224799233U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of corner protector mold technology, specifically a 90-degree corner protector mold for plant fibers. Background Technology
[0002] Plant fiber 90-degree corner protectors are an environmentally friendly packaging material mainly used for product edge protection. They are characterized by pressure resistance, moisture resistance, and lightweight. The production and processing of plant fiber corner protectors requires the use of appropriate molds. However, during the production process, because plant fibers are mostly filamentous or flocculent, uneven heating can easily occur during the heating and molding process. This causes the plant fibers closer to the heating pipe to melt rapidly, while the fibers further away from the heating pipe melt more slowly. Consequently, the plant fibers closer to the heating pipe may scorch, affecting product quality. Furthermore, demolding the molded corner protectors is inconvenient.
[0003] Based on this, a 90-degree corner protector mold for plant fibers is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0004] The purpose of this invention is to provide a 90-degree corner protector mold for plant fibers to solve the problems in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A 90-degree corner protector mold for plant fibers includes an upper fixed plate. An upper template is located at the bottom of the upper fixed plate. The upper fixed plate has evenly spaced internally threaded holes, each threaded with a first fixing bolt. The first fixing bolt is threadedly connected to the internally threaded holes on the upper template. A lower template is located at the bottom of the upper template. A protective component is located at the top of the lower template. A pad is located at the bottom of the lower template. A lower fixed plate is located at the bottom of the pad. A long bolt is located inside the lower fixed plate, passing through a positioning hole in the pad and threadedly connected to the lower template. An ejector plate is located at the top of the lower fixed plate. A guide block is fixedly connected to the top of the lower fixed plate by bolts. The guide block is slidably connected to a rectangular groove on the ejector plate. A circular through hole for ejecting the ejector plate upwards is located at the bottom of the lower fixed plate. An ejection mechanism is located at the top of the ejector plate.
[0006] Based on the above technical solutions, this utility model also provides the following optional technical solutions: Preferably, the upper template has uniformly formed first heating holes.
[0007] Preferably, the lower template has a second heating hole evenly distributed on it.
[0008] Preferably, the top surface of the lower template has a 90-degree triangular groove that matches the shape of the bottom of the upper template.
[0009] Preferably, the protective assembly includes two first baffles and two second baffles, the bottom end of the first baffles contacting the top end of the lower template, and the bottom end of the second baffles contacting the top end of the lower template.
[0010] Preferably, countersunk holes are evenly provided on the first baffle plate and the second baffle plate, and a second fixing bolt is provided in the countersunk hole. The second fixing bolt is threadedly connected to the internal threaded hole provided on the lower template.
[0011] Preferably, the ejection mechanism includes a fixing block, the bottom end of which is fixedly connected to the top end of the ejector plate by bolts, and an ejector pin is fixedly connected to the top end of the fixing block. The ejector pin is slidably connected to an ejector pin hole opened on the lower template.
[0012] Preferably, the top working surface of the ejector pin has a groove that matches the bottom shape of the 90-degree triangular groove of the lower template.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model achieves uniform heating by using a first heating hole and a second heating hole together. An external heating device heats the special material in the 90-degree triangular groove through the first heating hole and the second heating hole, and then presses it into shape with a template. During the heating process, the top of the special material is heated by the first heating hole, and the bottom of the special material is heated by the second heating hole. This, in conjunction with the first heating hole, heats the special material evenly and speeds up the forming process.
[0014] 2. This utility model achieves rapid demolding through the cooperation of ejector plate, guide block and ejection mechanism. When demolding the 90-degree corner protector after molding, the external drive mechanism passes through the circular through hole at the bottom of the lower fixed plate and pushes the ejector plate upward. The guide block moves and guides the ejector plate to avoid the ejector plate from shifting. At the same time, the ejector plate drives the fixed block and ejector to move synchronously, so that the ejector can push out the 90-degree corner protector that has been pressed and molded. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a cross-sectional structural diagram of the present invention.
[0017] Figure 3 This is a schematic diagram of the upper template of this utility model.
[0018] Figure 4This is a schematic diagram of the lower template of this utility model.
[0019] Figure 5 This is a schematic diagram of the ejection mechanism of this utility model.
[0020] Figure reference numerals: 1. Upper fixing plate; 11. Upper template; 12. First fixing bolt; 13. First heating hole; 14. Lower template; 15. Second heating hole; 16. Pad; 17. Lower fixing plate; 18. Ejector plate; 19. Guide block; 2. Protective assembly; 21. First baffle plate; 22. Second baffle plate; 23. Second fixing bolt; 3. Ejection mechanism; 31. Fixing block; 32. Ejector pin. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0022] In one embodiment, such as Figures 1-5 As shown, a 90-degree corner protector mold for plant fibers includes an upper fixing plate 1. An upper template 11 is provided at the bottom end of the upper fixing plate 1. Internally threaded holes are evenly distributed on the upper fixing plate 1, and first fixing bolts 12 are threadedly connected to the internally threaded holes on the upper template 11. A lower template 14 is provided at the bottom end of the upper template 11. A protective component 2 is provided at the top end of the lower template 14. A pad 16 is provided at the bottom end of the lower template 14. A lower fixing plate 17 is provided, and a long bolt is provided inside the lower fixing plate 17. The long bolt passes through the positioning hole of the pad plate 16 and is threadedly connected to the lower template 14. A pin plate 18 is provided at the top of the lower fixing plate 17. A guide block 19 is fixedly connected to the top of the lower fixing plate 17 by bolts. The guide block 19 is slidably connected to a rectangular groove opened on the pin plate 18. A circular through hole is opened at the bottom of the lower fixing plate 17 for ejecting the pin plate 18 upward. An ejection mechanism 3 is provided at the top of the pin plate 18.
[0023] In this embodiment, the protective component 2 blocks the special material during the feeding process to prevent it from scattering. This prevents the special material from overflowing during subsequent mold closing. After pressing and molding, the mold is opened, and then the molded corner protectors are ejected by the ejection mechanism 3 in conjunction with the external drive.
[0024] In an optional embodiment, such as Figure 3 As shown, the upper template 11 is provided with first heating holes 13 evenly distributed, and the top of the special material is heated through the first heating holes 13.
[0025] In an optional embodiment, such as Figure 4As shown, the lower template 14 is provided with a second heating hole 15. The bottom of the special material is heated through the second heating hole 15, which, together with the first heating hole 13, heats the special material evenly and speeds up its molding process.
[0026] In an optional embodiment, such as Figure 4 As shown, the top surface of the lower template 14 has a 90-degree triangular groove that matches the bottom shape of the upper template 11. So when the special material is quantitatively poured into the 90-degree triangular groove on the lower template 14 and the mold is closed, the area between the lower template 14 and the 90-degree triangular groove is the shape of the corner protector after molding.
[0027] In an optional embodiment, such as Figure 4 As shown, the protective component 2 includes two first baffle plates 21 and two second baffle plates 22. The bottom end of the first baffle plate 21 contacts the top end of the lower template 14, and the bottom end of the second baffle plate 22 contacts the top end of the lower template 14. Countersunk holes are evenly provided on the first baffle plate 21 and the second baffle plate 22, and a second fixing bolt 23 is provided in the countersunk hole. The second fixing bolt 23 is threadedly connected to the internal threaded hole on the lower template 14. By connecting the first baffle plate 21 and the second baffle plate 22 to the lower template 14, the special material is prevented from scattering when it is poured into the 90-degree triangular groove.
[0028] In an optional embodiment, such as Figure 5 As shown, the ejection mechanism 3 includes a fixing block 31. The bottom end of the fixing block 31 is fixedly connected to the top end of the ejector plate 18 by bolts. An ejector pin 32 is fixedly connected to the top end of the fixing block 31. The ejector pin 32 is slidably connected to the ejector pin hole opened on the lower template 14. An external drive mechanism (cylinder or electric telescopic rod) passes through the circular through hole at the bottom of the lower fixing plate 17 and pushes the ejector plate 18 upward. The guide block 19 moves and guides the ejector plate 18 to prevent the ejector plate 18 from deviating. At the same time, the ejector plate 18 drives the fixing block 31 and the ejector pin 32 to move synchronously, so that the ejector pin 32 ejects the 90-degree corner protector that has been pressed and formed.
[0029] In an optional embodiment, such as Figure 5 As shown, the top working surface of the ejector pin 32 has a groove that matches the bottom shape of the 90-degree triangular groove of the lower template 14. In this way, during the hot pressing stage, the ejector pin 32 seals the special material in the 90-degree triangular groove to prevent leakage, and at the same time facilitates its subsequent ejection.
[0030] The above embodiment discloses a 90-degree corner protector mold for plant fibers. When processing the 90-degree corner protector (hereinafter referred to as the corner protector), a measured amount of the required special material (plant fiber mixture) is poured into a 90-degree triangular groove on the lower mold plate 14. The special material is blocked by the first baffle plate 21 and the second baffle plate 22 to prevent it from scattering. Then, the mold is closed, allowing the upper mold plate 11 to enter the 90-degree triangular groove. An external heating device heats the special material in the 90-degree triangular groove through the first heating hole 13 and the second heating hole 15, and presses it into shape using the upper mold plate 11. When the pressing time reaches a preset time, pressing is stopped, and then the mold is opened. Move the upper template 11 away from the lower template 14, and then push the ejector plate 18 upward through the circular through hole at the bottom of the lower fixed plate 17 via an external drive mechanism (cylinder or electric telescopic rod). The guide block 19 moves and guides the ejector plate 18 to prevent it from shifting. At the same time, the ejector plate 18 drives the fixed block 31 and the ejector 32 to move synchronously, so that the ejector 32 ejects the 90-degree corner protector that has been pressed and formed, thus completing one processing step. In summary, the protective component 2 blocks the special material during material feeding to prevent it from scattering. During subsequent mold closing, the special material is prevented from overflowing. After pressing and forming, the mold is opened, and then the ejector mechanism 3, in conjunction with the external drive, ejects the formed corner protector.
[0031] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A 90-degree corner protector mold for plant fibers, comprising an upper fixing plate (1), wherein an upper template (11) is provided at the bottom end of the upper fixing plate (1), characterized in that, The upper fixing plate (1) is provided with evenly spaced internal threaded holes, and the internal threaded holes are connected to the first fixing bolts (12). The first fixing bolts (12) are threadedly connected to the internal threaded holes on the upper template (11). The lower template (14) is provided at the bottom end of the upper template (11). The protective component (2) is provided at the top end of the lower template (14). The pad (16) is provided at the bottom end of the lower template (14). The lower fixing plate (17) is provided at the bottom end of the pad (16). The interior of the lower fixing plate (17) A long bolt is provided, which passes through the positioning hole of the pad (16) and is threadedly connected to the lower template (14). The top of the lower fixing plate (17) is provided with a ejector plate (18). The top of the lower fixing plate (17) is fixedly connected with a guide block (19) by bolts. The guide block (19) is slidably connected to the rectangular groove opened on the ejector plate (18). The bottom of the lower fixing plate (17) is provided with a circular through hole for ejecting the ejector plate (18) upward. The top of the ejector plate (18) is provided with an ejection mechanism (3).
2. The 90-degree corner protector mold for plant fibers according to claim 1, characterized in that, The upper template (11) is provided with first heating holes (13) evenly distributed.
3. The 90-degree corner protector mold for plant fibers according to claim 1, characterized in that, The lower template (14) is provided with a second heating hole (15) evenly distributed.
4. A 90-degree corner protector mold for plant fibers according to claim 1, characterized in that, The top surface of the lower template (14) is provided with a 90-degree triangular groove that matches the bottom shape of the upper template (11).
5. A 90-degree corner protector mold for plant fibers according to claim 1, characterized in that, The protective component (2) includes two first baffles (21) and two second baffles (22). The bottom end of the first baffle (21) contacts the top end of the lower template (14), and the bottom end of the second baffle (22) contacts the top end of the lower template (14).
6. A 90-degree corner protector mold for plant fibers according to claim 5, characterized in that, The first baffle plate (21) and the second baffle plate (22) are evenly provided with countersunk holes, and a second fixing bolt (23) is provided in the countersunk hole. The second fixing bolt (23) is threadedly connected to the internal threaded hole on the lower template (14).
7. A 90-degree corner protector mold for plant fibers according to claim 1, characterized in that, The ejection mechanism (3) includes a fixing block (31), the bottom end of which is fixedly connected to the top end of the ejector plate (18) by bolts, and an ejector pin (32) is fixedly connected to the top end of the fixing block (31). The ejector pin (32) is slidably connected to the ejector pin hole opened on the lower template (14).
8. A 90-degree corner protector mold for plant fibers according to claim 7, characterized in that, The top working surface of the ejector pin (32) has a groove that matches the bottom shape of the 90-degree triangular groove of the lower template (14).