A device for paving and compacting a volcanic ash silty clay cement

CN224799271UActive Publication Date: 2026-09-25CHINA RAILWAY NO 5 ENG GRP MECHANICAL ENG +1
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Patent Information

Application Number
CN202522379339.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-09-25
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

[0003]在水泥改良火山灰粉质粘土的填筑施工过程中,填筑材料的摊铺是个至关重要的环节,传统上,填筑材料多采用自卸车运输至填筑区,随后利用平地机对填料进行摊铺整平,以确保填筑层的均匀性和平整度,然而,现有的平地机装置在摊铺作业中存在一定局限性,具体而言,传统平地机的摊铺铲斗长度固定,尽管平地机运行时可以通过控制摊铺铲斗的升降或旋转来适应不同工况,但摊铺铲斗本身的长度却无法根据实际摊铺需求进行适应性调节,这一限制不仅在一定程度上闲置了摊铺效率,还限制了摊铺范围,尤其是在处理大面积或特殊形状的填筑区域时,显得尤为突出;此外,传统平地机摊铺铲斗与上方臂座的连接需要先将摊铺铲斗持续托举,然后再用多个螺栓进行连接,实际托举安装时比较费力,且难以保证螺栓孔的快速对齐,影响了安装效率,为此本实用新型提出一种火山灰粉质粘土水泥填筑施工摊铺装置

Benefits of technology

[0013]与现有技术相比,本实用新型的有益效果是:本申请的火山灰粉质粘土水泥填筑施工摊铺装置,通过在摊铺铲斗两端设计多个可拆装的扩展斗块,有效解决了传统平地机摊铺铲斗长度固定、适应性差的问题,操作人员可根据实际摊铺需求,在摊铺铲斗两端灵活加装合适数量的扩展斗块,从而扩大摊铺范围,显著提高摊铺效率,同时,这种设计还增强了整个装置的使用灵活性,使其能够更好地适应不同工况下的摊铺作业,此外,本申请还创新性地采用了挂接加螺栓锁紧的连接方式,将摊铺铲斗背座与上方臂座紧密连接在一起,既保证了连接固定的稳定性,又简化了安装流程,提高了安装效率,在实际安装过程中,只需先将摊铺铲斗背座直接挂在上方臂座下方,实现悬挂支撑,无需外接额外支撑设备,然后再用多个螺栓进行锁紧固定即可,大大提升了安装的便捷性和效率。

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Abstract

The utility model discloses a kind of volcanic ash silty clay cement filling construction paving devices, including land leveler main body, land leveler front wall being installed in the front end of land leveler main body, beam being installed in the bottom of land leveler front wall, arm seat being installed in the bottom of beam, paving shovel being installed in the bottom of arm seat, still including multiple extension hopper blocks being detachably installed at the both ends of paving shovel;Hanging connection type dismounting structure is equipped between back seat and arm seat;The volcanic ash silty clay cement filling construction paving device of the application, by designing multiple detachable extension hopper blocks at the both ends of paving shovel, operating personnel can flexibly add proper number of extension hopper blocks at the both ends of paving shovel according to actual paving demand, to expand paving range, significantly improve paving efficiency, in addition, the application also innovatively uses the connecting mode of hanging connection plus bolt locking, both ensure the stability of connection fixation, and simplify installation process, improve installation efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of silty clay cement filling construction technology, specifically relating to a paving device for volcanic ash silty clay cement filling construction. Background Technology

[0002] In the field of civil engineering, especially in the construction of infrastructure such as roads, dams, and airport runways, the strength and stability of the subgrade are key factors in ensuring project quality. Volcanic ash silty clay, as a special type of soil material, often fails to meet the compaction and strength requirements of engineering projects due to its high liquid limit and plastic limit characteristics. To improve this situation, cement modification is commonly used in engineering practice. This involves mixing a certain proportion of cement into the volcanic ash silty clay and adjusting the moisture content of the mixture to near the optimum moisture content so that subsequent compaction operations can achieve the specified compaction standards. After the cement is mixed with the high liquid limit volcanic ash silty clay, a series of chemical reactions occur, promoting soil consolidation. This not only increases the soil strength but also seals the gaps between soil clumps, forming a stable bonded structure. After compaction, the cement gradually hardens, resulting in a significant increase in strength, thereby effectively improving the overall strength of the subgrade and providing a solid foundation for the long-term stability of the engineering structure.

[0003] In the construction of cement-modified volcanic ash silty clay, the spreading of the fill material is a crucial step. Traditionally, the fill material is transported to the filling area by dump trucks, and then spread and leveled using a grader to ensure the uniformity and flatness of the fill layer. However, existing grader devices have certain limitations in spreading operations. Specifically, the length of the paving bucket of a traditional grader is fixed. Although the grader can adapt to different working conditions by controlling the raising, lowering, or rotating of the paving bucket, the length of the paving bucket itself cannot be limited. Adaptive adjustments based on actual paving needs not only reduce paving efficiency to some extent but also limit the paving range, especially when dealing with large areas or specially shaped fill areas. Furthermore, the connection between the paving bucket and the upper boom of a traditional grader requires continuously lifting the paving bucket before connecting it with multiple bolts. This is laborious during actual lifting and installation, and it is difficult to ensure quick alignment of the bolt holes, affecting installation efficiency. Therefore, this utility model proposes a paving device for volcanic ash silty clay cement fill construction. Utility Model Content

[0004] The purpose of this invention is to provide a paving device for filling volcanic ash silty clay with cement, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a paving device for filling volcanic ash silty clay with cement, comprising a grader body, a grader front wall installed at the front end of the grader body, a crossbeam installed at the bottom of the grader front wall, an arm seat installed at the bottom of the crossbeam, and a paving bucket installed at the bottom of the arm seat, wherein a back seat is welded and fixed to the back of the paving bucket, and further comprising... Multiple extension bucket blocks are detachably installed at both ends of the paving bucket, and detachable splicing structures are provided between the multiple extension bucket blocks and between the extension bucket blocks and the paving bucket; The back seat and arm seat are provided with a hook-and-mount structure.

[0006] Preferably, the detachable splicing structure includes a splicing block fixed to one side surface of the extended bucket, a splicing groove formed on the other side surface of the extended bucket and the end surface of the paving bucket for the splicing block to be inserted, and the detachable splicing structure also includes splicing bolts, splicing nuts and splicing bolt holes.

[0007] Preferably, the surfaces of the paving bucket, the extended bucket block, and the splicing block are all provided with multiple splicing bolt holes for splicing bolts to pass through.

[0008] Preferably, the hook-and-mount structure includes a T-shaped hook block welded and fixed to the top surface of the back seat, a T-shaped hook groove formed on the surface of the arm seat for the T-shaped hook block to slide into, and a plurality of locking bolts fixed between the arm seat and the T-shaped hook block.

[0009] Preferably, the two ends of the T-shaped mounting groove are connected to the front and rear surfaces of the arm seat, respectively.

[0010] Preferably, the surface of the T-shaped hook block is provided with multiple threaded holes for the locking bolts to be screwed in, and the back of the arm seat is provided with multiple locking bolt holes for the locking bolts to pass through.

[0011] Preferably, the locking bolt hole communicates with the T-shaped mounting groove.

[0012] Preferably, both the paving bucket and the extension bucket are arc-shaped.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The volcanic ash silty clay cement filling construction paving device of this application effectively solves the problems of fixed paving bucket length and poor adaptability of traditional graders by designing multiple detachable extension buckets at both ends of the paving bucket. Operators can flexibly add an appropriate number of extension buckets to both ends of the paving bucket according to actual paving needs, thereby expanding the paving range and significantly improving paving efficiency. At the same time, this design also enhances the flexibility of the entire device, enabling it to better adapt to paving operations under different working conditions. In addition, this application innovatively adopts a connection method of hanging and bolt locking to tightly connect the paving bucket back seat and the upper arm seat together, which not only ensures the stability of the connection and fixation, but also simplifies the installation process and improves the installation efficiency. In the actual installation process, it is only necessary to first hang the paving bucket back seat directly under the upper arm seat to achieve suspension support without the need for external additional support equipment, and then lock it with multiple bolts, which greatly improves the convenience and efficiency of installation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a perspective view of the paving bucket and the extended bucket block of this utility model; Figure 3 This is a perspective view of the paving bucket and extension bucket block of this utility model from another angle; Figure 4 This utility model Figure 2 A magnified view of a portion of region A in the middle; Figure 5 This is a cross-sectional view of the connection between the paving bucket and the extension block of this utility model; Figure 6 This is a side sectional view of the connection between the splicing block and the extended bucket block of this utility model; Figure 7 This utility model Figure 3 A magnified view of a portion of region B in the middle; Figure 8 This is a side sectional view of the connection between the back seat and the arm seat of this utility model; In the diagram: 1. Main body of the grader; 2. Front wall of the grader; 3. Crossbeam; 4. Boom seat; 41. T-shaped mounting groove; 42. Locking bolt; 43. Locking bolt hole; 5. Paving bucket; 51. Extended bucket block; 52. Splicing groove; 53. Splicing bolt hole; 54. Splicing bolt; 55. Splicing nut; 56. Splicing block; 6. Back seat; 61. T-shaped mounting block; 62. Threaded hole. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example Please see Figures 1 to 8 The present invention is an embodiment of the present invention, which provides the following technical solution: a volcanic ash silty clay cement filling construction paving device, comprising a grader body 1, a grader front wall 2 installed at the front end of the grader body 1, a crossbeam 3 installed at the bottom of the grader front wall 2, an arm seat 4 installed at the bottom of the crossbeam 3, and a paving bucket 5 installed at the bottom of the arm seat 4, wherein a back seat 6 is welded and fixed to the back of the paving bucket 5. Also includes Multiple extension bucket blocks 51 are detachably installed at both ends of the paving bucket 5. Detachable splicing structures are provided between the multiple extension bucket blocks 51 and between the extension bucket blocks 51 and the paving bucket 5. By designing multiple detachable extension bucket blocks 51 at both ends of the paving bucket 5, the problem of fixed length and poor adaptability of the traditional grader paving bucket 5 is effectively solved. Operators can flexibly add an appropriate number of extension bucket blocks 51 at both ends of the paving bucket 5 according to the actual paving needs, thereby expanding the paving range and significantly improving paving efficiency. At the same time, this design also enhances the flexibility of the entire device, enabling it to better adapt to paving operations under different working conditions. A hook-and-mount structure is provided between the back seat 6 and the boom seat 4 to improve the ease of assembling and disassembling the paving bucket 5, and there is no need to continuously lift the paving bucket 5 during the assembly and disassembly process.

[0017] In this embodiment, preferably, the detachable splicing structure includes a splicing block 56 welded and fixed to one side surface of the extended bucket block 51, and a splicing groove 52 opened on the other side surface of the extended bucket block 51 and the end surface of the paving bucket 5 for the splicing block 56 to be inserted. The detachable splicing structure also includes a splicing bolt 54, a splicing nut 55, and a splicing bolt hole 53.

[0018] In this embodiment, preferably, the surfaces of the paving bucket 5, the extended bucket block 51, and the splicing block 56 are all provided with multiple splicing bolt holes 53 for the splicing bolts 54 to pass through. In actual splicing, the splicing block 56 is inserted into the splicing groove 52, and then the splicing bolts 54 are used to pass through the extended bucket block 51 and the splicing block 56 or through the paving bucket 5 and the splicing block 56. Then, the splicing nut 55 is used to lock and fix it, thereby completing the locking and fixing between the paving bucket 5 and the extended bucket block 51 and between adjacent extended bucket blocks 51, and completing the splicing.

[0019] In this embodiment, preferably, the hook-and-mount structure includes a T-shaped hook block 61 welded and fixed to the top surface of the back seat 6, a T-shaped hook groove 41 opened on the surface of the arm seat 4 for the T-shaped hook block 61 to slide into, and a plurality of locking bolts 42 fixed between the arm seat 4 and the T-shaped hook block 61.

[0020] In this embodiment, preferably, the two ends of the T-shaped mounting groove 41 are connected to the front and rear surfaces of the arm seat 4, respectively.

[0021] In this embodiment, preferably, the surface of the T-shaped hook block 61 is provided with multiple threaded holes 62 for the locking bolts 42 to be screwed in, and the back of the boom 4 is provided with multiple locking bolt holes 43 for the locking bolts 42 to pass through. When the paving bucket 5 is actually connected and fixed to the boom 4, it is only necessary to first lift the paving bucket 5 and slide the T-shaped hook block 61 into the T-shaped hook groove 41 from any end of the T-shaped hook groove 41, so that the threaded holes 62 are aligned with the locking bolt holes 43. At this time, the paving bucket 5 and the back seat 6 are directly hung on the bottom of the boom 4 through the T-shaped hook block 61 and the T-shaped hook groove 41, without the need for continuous lifting for a long time. The threaded holes 62 will be continuously aligned with the locking bolt holes 43, which makes it convenient for the operator to lock and fix it with the locking bolts 42. This not only ensures the stability of the connection and fixation, but also simplifies the installation process and improves the installation efficiency of the paving bucket 5.

[0022] In this embodiment, preferably, the locking bolt hole 43 is connected to the T-shaped hanging groove 41.

[0023] In this embodiment, preferably, both the paving bucket 5 and the extension bucket 51 are arc-shaped.

[0024] In summary, when this device is used for the actual construction and paving of volcanic ash silty clay cement, the construction personnel can drive the main body 1 of the grader in the construction area to carry out the paving operation of the filled volcanic ash silty clay cement.

[0025] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A paving device for filling volcanic ash silty clay with cement, comprising a grader body (1), a grader front wall (2) installed at the front end of the grader body (1), a crossbeam (3) installed at the bottom of the grader front wall (2), an arm seat (4) installed at the bottom of the crossbeam (3), and a paving bucket (5) installed at the bottom of the arm seat (4), wherein a back seat (6) is welded and fixed to the back of the paving bucket (5), characterized in that: Also includes Multiple extension bucket blocks (51) are detachably installed at both ends of the paving bucket (5), and detachable splicing structures are provided between the multiple extension bucket blocks (51) and between the extension bucket blocks (51) and the paving bucket (5); A hook-and-mount structure is provided between the back seat (6) and the arm seat (4).

2. The volcanic ash silty clay cement filling and paving device according to claim 1, characterized in that: The detachable splicing structure includes a splicing block (56) fixed on one side surface of the extended bucket block (51), and a splicing groove (52) opened on the other side surface of the extended bucket block (51) and the end surface of the paving bucket (5) for the splicing block (56) to be inserted. The detachable splicing structure also includes splicing bolts (54), splicing nuts (55) and splicing bolt holes (53).

3. The volcanic ash silty clay cement filling and paving device according to claim 2, characterized in that: The surfaces of the paving bucket (5), the extended bucket block (51), and the splicing block (56) are all provided with multiple splicing bolt holes (53) for the splicing bolts (54) to pass through.

4. The volcanic ash silty clay cement filling and paving device according to claim 1, characterized in that: The hook-and-mount structure includes a T-shaped hook block (61) welded and fixed to the top surface of the back seat (6), a T-shaped hook groove (41) opened on the surface of the arm seat (4) for the T-shaped hook block (61) to slide into, and multiple locking bolts (42) fixed between the arm seat (4) and the T-shaped hook block (61).

5. The volcanic ash silty clay cement filling and paving device according to claim 4, characterized in that: The two ends of the T-shaped mounting groove (41) are respectively connected to the front and rear surfaces of the arm seat (4).

6. The volcanic ash silty clay cement filling and paving device according to claim 4, characterized in that: The surface of the T-shaped hook block (61) is provided with multiple threaded holes (62) for the locking bolts (42) to be screwed in, and the back of the arm seat (4) is provided with multiple locking bolt holes (43) for the locking bolts (42) to pass through.

7. The volcanic ash silty clay cement filling and paving device according to claim 6, characterized in that: The locking bolt hole (43) is connected to the T-shaped hanging groove (41).

8. The volcanic ash silty clay cement filling and paving device according to claim 1, characterized in that: Both the paving bucket (5) and the extended bucket block (51) are arc-shaped.