Flange forging waste residue cleaning assembly

CN224799386UActive Publication Date: 2026-09-25JIANGYIN HUAXI NEW FLANGE PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202522203316.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-09-25
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

[0006]有鉴于此,本实用新型的目的在于提出一种法兰锻造废渣清扫组件,以解决现有技术中自络筒大吸嘴末端的‌锯齿状沟槽容易被棉绒、回丝缠绕堵塞,影响回丝的技术问题

Benefits of technology

[0015]本实用新型的有益效果:1、设置车载平台推着清扫滚筒来清扫废渣,工人操作省时又省力,而清扫滚筒上设有若干等角度排列的凹槽,每个凹槽内设有一条长条形的电磁铁。通过电磁铁能够将铁屑等有价值的废渣吸上来,而将沙尘等杂物留在地上,在清扫的同时实现二者的分离。

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Abstract

The utility model discloses the technical field of metal recycling, and particularly relates to a flange forging waste residue cleaning assembly, which is characterized in that a vehicle-mounted platform is arranged to push a cleaning roller to clean waste residue, a plurality of grooves arranged at equal angles are arranged on the cleaning roller, and a long strip-shaped electromagnet is arranged in each groove. The electromagnet can attract valuable waste residue such as iron filings, and sand and dust and other sundries are left on the ground, so that the separation of the two is realized while cleaning. In addition, two sliding electrode plates are fixedly connected in the cleaning roller, and are used to supply power to the electromagnet. The two sliding electrode plates are in a fan-shaped structure, and are located outside the covering arc plate. Therefore, only the electromagnet outside the covering arc plate has magnetic force, and the electromagnet loses the magnetic force after entering the covering arc plate with the iron filings, so that the iron filings are conveniently removed. The dust collector can automatically suck away the iron filings in the covering arc plate, so that the iron filings are automatically cleaned and sucked and collected.
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Description

Technical Field

[0001] This utility model relates to the field of metal recycling and reuse technology, and in particular to a flange forging waste cleaning component. Background Technology

[0002] Flange forging generates a lot of waste residue, including various metal shavings and metal oxides. Since flanges are generally made of carbon steel or other alloy steel, the most common waste residue generated during flange forging is iron filings, iron oxide, and other similar debris.

[0003] Because of their small size, these waste residues easily mix with sand, dust, and other debris on the ground, making them difficult to distinguish. In particular, the waste chips generated from machining operations such as stamping and trimming are easily scattered by airflow and often fail to be cleaned up in time, thus mixing thoroughly with sand, dust, and other debris on the ground.

[0004] Currently, the cleaning of these waste residues generally involves sweeping them all together and then separating them using various methods. This process is not only cumbersome but also incurs high processing costs. The most valuable components are usually metals like iron filings, while the least valuable are sand and dust.

[0005] Therefore, separating iron filings and sand is of paramount importance in the cleaning process of flange forging waste. Utility Model Content

[0006] In view of this, the purpose of this utility model is to propose a flange forging waste cleaning component to solve the technical problem in the prior art that the serrated groove at the end of the large suction nozzle of the self-winding cylinder is easily entangled and blocked by cotton lint and lint, which affects the lint return.

[0007] To achieve the above objectives, this utility model provides a flange forging waste cleaning assembly, including a vehicle-mounted platform for mounting the waste cleaning assembly, the vehicle-mounted platform also being equipped with a vacuum cleaner, and the waste cleaning assembly comprising: A sweeping roller is installed at the front end of the vehicle platform, and the lowest point of the sweeping roller is higher than or equal to the tire contact point of the vehicle platform. The sweeping roller is provided with a number of grooves arranged at equal angles, and a long strip electromagnet is provided in each groove. A covering arc plate is slidably connected to the sweeping roller. The covering arc plate covers a portion of the outer circumference of the sweeping roller, and a dust collection chamber is fixedly connected to the outer end of the covering arc plate. An open negative pressure chamber is provided in the covering arc plate and the dust collection chamber, and the negative pressure chamber is connected to the vacuum cleaner.

[0008] Furthermore, the sweeping roller is rotatably connected to the vehicle platform via a connecting frame, and the vehicle platform is equipped with a motor capable of driving the connecting frame to rotate.

[0009] Furthermore, the covering area of ​​the arc plate occupies between 1 / 4 and 1 / 2 of the outer circumference of the sweeping drum, and the lowest point of the arc plate is higher than the lowest point of the sweeping drum.

[0010] Furthermore, two sliding electrode plates are fixedly connected inside the sweeping roller, and a power supply is also provided inside the vehicle platform. The two sliding electrode plates are respectively connected to the positive and negative terminals of the power supply.

[0011] Furthermore, the sliding electrode plate is slidably connected to the electromagnet, and the two sliding electrode plates are respectively connected to both sides of the electromagnet. The sliding electrode plate has a fan-shaped structure and is located on the outside of the covered arc plate. The sliding electrode plate is only connected to the electromagnet outside the covered arc plate.

[0012] Furthermore, the dust collection chamber and the vacuum cleaner are connected by an air extraction pipe, which is a plastic hose and is fixedly connected to the dust collection chamber.

[0013] Furthermore, the sweeping roller is also provided with a rubber pad, which is fixedly connected to the outer end face of the protruding part of the sweeping roller.

[0014] Furthermore, a self-sweeping component is rotatably connected inside the dust collection chamber. The self-sweeping component consists of a rotating shaft and a brush fixedly connected to the rotating shaft. The outer side of the brush abuts against the inner wall of the dust collection chamber. A knob is also rotatably connected to the outer wall of the dust collection chamber, and the knob is fixedly connected to the aforementioned rotating shaft.

[0015] The beneficial effects of this utility model are as follows: 1. The vehicle-mounted platform pushes the sweeping roller to sweep up waste, saving workers time and effort. The sweeping roller has several grooves arranged at equal angles, and each groove contains a long strip electromagnet. The electromagnet can attract valuable waste such as iron filings, while leaving sand and other debris on the ground, achieving separation of the two during sweeping.

[0016] 2. A covering arc plate is installed on the sweeping drum, with the covering area of ​​the arc plate occupying 1 / 4 to 1 / 2 of the outer circumference of the sweeping drum. Additionally, two sliding electrode plates are fixedly connected inside the sweeping drum to power the electromagnet. These two sliding electrode plates have a fan-shaped structure and are located outside the covering arc plate. Therefore, only the electromagnet outside the covering arc plate has magnetic force, while the electromagnet loses its magnetic force after carrying iron filings into the covering arc plate, making it easy to remove the iron filings.

[0017] 3. A dust collection chamber is fixedly connected to the outer end of the covered arc plate, and the dust collection chamber is connected to the vacuum cleaner through an air extraction pipe. Therefore, the vacuum cleaner can automatically suck up the iron filings inside the covered arc plate. After the electromagnet on the cleaning roller leaves the covered arc plate, it can be energized again to attract iron filings, thus realizing automatic cleaning of iron filings and collecting them. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure and principle of the device of this utility model.

[0020] Figure 2 This is a structural schematic diagram of the device from the bottom view.

[0021] Figure 3 This is a schematic diagram of the cleaning roller in the device of this utility model.

[0022] Figure 4 This is a schematic diagram of the internal structure of the cleaning roller in the device of this utility model.

[0023] Figure 5 This is a schematic diagram of the internal structure of the cleaning roller and the dust collection chamber in the device of this utility model.

[0024] The diagram is marked as follows: 101. Vehicle platform; 102. Vacuum cleaner; 103. Sweeping roller; 104. Connecting frame; 105. Suction pipe; 106. Roller base plate; 107. Electromagnet; 108. Sliding electrode plate; 109. Covered arc plate; 110. Suction chamber; 111. Negative pressure chamber; 112. Self-sweeping component; 113. Knob; 114. Rubber pad. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0026] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0027] The first aspect of this utility model is as follows: Figure 1 , Figure 2 and Figure 3 As shown, due to their small size, waste residue easily mixes with sand, dust, and other waste residue on the ground, making them difficult to distinguish. However, the most valuable component in these piled-up sand and dust waste residues is usually metal such as iron filings, while the least valuable components are sand and dust. To separate iron filings and sand, this invention designs a flange forging waste residue cleaning component, which is mounted on a vehicle platform 101.

[0028] Specifically, the waste cleaning assembly includes a cleaning roller 103 installed at the front end of the vehicle platform 101. The lowest point of the cleaning roller 103 is higher than or equal to the tire contact point of the vehicle platform 101. The cleaning roller 103 is provided with several grooves arranged at equal angles, and each groove is provided with a long strip electromagnet 107.

[0029] Preferably, the sweeping roller 103 is rotatably connected to the vehicle platform 101 via a connecting frame 104, and the vehicle platform 101 is equipped with a motor capable of driving the connecting frame 104 to rotate. When it is no longer necessary to clean the flange forging waste, the sweeping roller 103 can be lifted to facilitate the movement of the vehicle platform 101.

[0030] The vehicle-mounted platform 101 pushes the sweeping roller 103 to sweep up waste, saving workers time and effort. The sweeping roller 103 has several grooves arranged at equal angles, and each groove contains a long electromagnet 107. The electromagnet 107 can attract valuable waste such as iron filings, while leaving sand and other debris on the ground, achieving separation of the two during sweeping.

[0031] The first aspect of this utility model is as follows: Figure 1 , Figure 4 and Figure 5 As shown, after separating the iron filings and dust, it is necessary to collect the valuable iron filings. This embodiment also includes a vacuum cleaner 102 installed on the vehicle platform 101.

Claims

1. A flange forging waste cleaning assembly, comprising a vehicle-mounted platform (101) for mounting the waste cleaning assembly, wherein the vehicle-mounted platform (101) is further provided with a vacuum cleaner (102), characterized in that, The waste cleaning assembly includes: A sweeping roller (103) is installed on the front end of the vehicle platform (101), and the lowest point of the sweeping roller (103) is higher than or equal to the tire contact ground of the vehicle platform (101). The sweeping roller (103) is provided with a number of grooves arranged at equal angles, and each groove is provided with a long strip electromagnet (107). A covering arc plate (109) is slidably connected to the cleaning roller (103). The covering arc plate (109) covers a portion of the outer circumference of the cleaning roller (103), and a dust collection chamber (110) is fixedly connected to the outer end of the covering arc plate (109). An open negative pressure chamber (111) is provided in the covering arc plate (109) and the dust collection chamber (110), and the negative pressure chamber (111) is connected to the vacuum cleaner (102).

2. The flange forging waste cleaning assembly according to claim 1, characterized in that, The sweeping roller (103) is rotatably connected to the vehicle platform (101) via a connecting frame (104), and the vehicle platform (101) is equipped with a motor that can drive the connecting frame (104) to rotate.

3. The flange forging waste cleaning assembly according to claim 1, characterized in that, The covering area of ​​the covering arc plate (109) is between 1 / 4 and 1 / 2 of the outer circumference of the sweeping roller (103), and the lowest point of the covering arc plate (109) is higher than the lowest point of the sweeping roller (103).

4. The flange forging waste cleaning assembly according to claim 1, characterized in that, Two sliding electrode plates (108) are fixedly connected inside the sweeping roller (103), and a power supply is also provided inside the vehicle platform (101). The two sliding electrode plates (108) are respectively connected to the positive and negative terminals of the power supply.

5. A flange forging waste cleaning assembly according to claim 4, characterized in that, The sliding electrode plate (108) is slidably connected to the electromagnet (107), and the two sliding electrode plates (108) are respectively connected to the two sides of the electromagnet (107). The sliding electrode plate (108) has a fan-shaped structure and is located outside the covering arc plate (109). The sliding electrode plate (108) is only connected to the electromagnet (107) outside the covering arc plate (109).

6. The flange forging waste cleaning assembly according to claim 1, characterized in that, The dust collection chamber (110) and the vacuum cleaner (102) are connected by an air extraction pipe (105), which is a plastic hose and is fixedly connected to the dust collection chamber (110).

7. A flange forging waste cleaning assembly according to claim 6, characterized in that, The cleaning roller (103) is also provided with a rubber pad (114), which is fixedly connected to the outer end face of the protruding part of the cleaning roller (103).

8. A flange forging waste cleaning assembly according to claim 1, characterized in that, A self-sweeping component (112) is rotatably connected inside the dust collection chamber (110). The self-sweeping component (112) consists of a rotating shaft and a brush fixedly connected to the rotating shaft. The outer side of the brush abuts against the inner wall of the dust collection chamber (110). A knob (113) is also rotatably connected to the outer wall of the dust collection chamber (110). The knob (113) is fixedly connected to the aforementioned rotating shaft.