Energy storage protection foundation pouring formwork construction structure
Patent Information
- Application Number
- CN202522130255.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0003]且在公开号为CN220927857U的申请文件中就提及到储能防护基础浇筑模板施工结构,模板背部通过预埋固定在固化桩体内的钢筋段获得支撑,钢筋段在已浇筑固化桩体获得受力牢固支撑,使得四个模板在柱体钢筋四周构建出浇筑空间,解决了斜向支撑杆不能获得牢固支撑受力对模板背部支撑构建模板施工结构来浇筑柱体的问题,但仍然存在一定的缺陷,需要得到优化,具体缺陷如下:该结构由四块独立的模板简单围合,模板之间缺乏有效的横向拉结和竖向锁定,在混凝土浇筑过程中易发生模板移位、接缝胀开等问题,影响成型质量且存在安全隐患,同时缺乏快速、精准的定位机构,模板安装效率低,且难以保证多块模板拼装后的整体垂直度
[0017]本实用新型中,通过设置的一种储能防护基础浇筑模板施工结构,能够实现以下效果:1.通过设置由限位组件和定位组件构成的紧固系统,能将多个L型围板在横向和竖向上牢固地连接成一个刚性的整体空间结构,有效抵抗混凝土侧压力,防止模板变形和移位,施工安全性与成型质量显著提高;2、采用基层防护组件与多个组装防护组件堆叠组合的方式,可根据柱体设计高度灵活增加或减少组装层数;3、利用开槽与定位块的榫卯式配合,以及卡槽的相互契合,实现了上下层及同层模板之间的快速、精准定位,极大提升了安装效率,并有效保证了模板组拼后的垂直度与平整度。
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Figure CN224799502U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting template structure technology, specifically a construction structure for casting templates for energy storage and protection foundations. Background Technology
[0002] When protecting the integrated chemical energy storage tank with a wall, it is necessary to pour reinforced concrete to create a column in the middle of the wall. Before pouring, the foundation part of the column, which is located at the bottom of the excavated trench, needs to be constructed with a formwork structure to create the pouring space.
[0003] Furthermore, the application document with publication number CN220927857U mentions the construction structure of the energy storage protection foundation pouring formwork. The back of the formwork is supported by steel bars embedded in the solidified pile body. The steel bars are firmly supported by the poured and solidified pile body, so that the four formworks can create a pouring space around the column steel bars. This solves the problem that the inclined support rods cannot obtain firm support and force to support the back of the formwork to construct the formwork construction structure for pouring the column. However, there are still some defects that need to be optimized. The specific defects are as follows: The structure is simply enclosed by four independent formworks. There is a lack of effective lateral tie and vertical locking between the formworks. During the concrete pouring process, problems such as formwork displacement and joint expansion are prone to occur, which affect the molding quality and pose safety hazards. At the same time, there is a lack of fast and accurate positioning mechanism, resulting in low formwork installation efficiency and difficulty in ensuring the overall verticality of the assembled multiple formworks.
[0004] Therefore, there is an urgent need to design a construction structure for the energy storage protection foundation casting formwork that can solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a construction structure for a casting template for an energy storage and protective foundation. To achieve the above objective, this utility model provides the following technical solution:
[0006] A construction structure for a pouring formwork of an energy storage protective foundation includes a poured and solidified pile body, a pre-embedded steel bar segment in the poured and solidified pile body, a portion of the steel bar segment being exposed outside the poured and solidified pile body, a column steel bar at the center of the poured and solidified pile body, and a protective structure along the outer edge of the column steel bar, the protective structure and the column steel bar forming a pouring space, and the end of the exposed steel bar segment abutting against the outer side of the protective structure.
[0007] Furthermore, the protective structure includes a set of base protection components and several assembled protection components. The base protection components include four first L-shaped enclosures, each of which has an upward-facing slot on its top surface. The side of the four first L-shaped enclosures away from the column reinforcement is connected to a back rib plate by screws. Each assembled protection component includes four second L-shaped enclosures, each of which has a positioning block on its bottom surface that is adapted to the slot.
[0008] Furthermore, each of the first L-shaped enclosure and the second L-shaped enclosure is provided with a slot, and the four first L-shaped enclosures and the four second L-shaped enclosures fit together with each other. Each first L-shaped enclosure and the second L-shaped enclosure is provided with a limiting component, and the top of the limiting component is provided with a positioning component.
[0009] The above technical solution enables precise positioning and rapid connection of the upper and lower L-shaped panels, ensuring that the upper and lower layers are not misaligned or misaligned, thereby guaranteeing the verticality and flatness of the columns.
[0010] Furthermore, the limiting component includes a threaded cylinder disposed on the shorter side of the first L-shaped enclosure and the second L-shaped enclosure, the threaded cylinder having a threaded rod inside, the threaded rod being connected to a limiting ring, the limiting ring being connected to a steel cable, and a fixing ring for fitting the steel cable being disposed on the other side of the first L-shaped enclosure and the second L-shaped enclosure.
[0011] The above technical solution uses a threaded rod to tighten the steel cable, which tightly "binds" the four L-shaped panels together from the outside, forming a whole and resisting the outward expansion force of the concrete.
[0012] Furthermore, each of the first L-shaped panels has a connecting seat symmetrically provided at its top end, and each of the second L-shaped panels has a fixing seat symmetrically provided at its top end. The fixing seat and the connecting seat are provided with through holes, and the inside of the through holes is provided with positioning rods. The two ends of the positioning rods are respectively provided with threads.
[0013] The above technical solution is used to connect the upper and lower L-shaped panels, fixing them into a whole and preventing the upper layer from shifting or floating during the pouring process.
[0014] Furthermore, elastic sealing strips are provided on the joint surfaces between the first L-shaped enclosure and the second L-shaped enclosure, and between several first L-shaped enclosures and second L-shaped enclosures. A cement mortar leveling layer is laid between the bottom end of the base protection component and the top surface of the poured and solidified pile body.
[0015] Through the above technical solution, the elastic sealing strip is filled in all horizontal and vertical joints between the L-shaped panels. Under pressure, it is compressed to effectively prevent liquid cement slurry from leaking from the joints, ensuring the aesthetics of the column surface and the quality of the pouring. The cement mortar leveling layer is filled in the gap between the bottom formwork and the top surface of the poured pile to prevent concrete from leaking out from the root and causing the "rotten root" phenomenon.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] In this utility model, the following effects can be achieved by setting up a construction structure for energy storage protective foundation pouring template: 1. By setting up a fastening system composed of limiting components and positioning components, multiple L-shaped partitions can be firmly connected in the horizontal and vertical directions into a rigid integral spatial structure, effectively resisting the lateral pressure of concrete, preventing template deformation and displacement, and significantly improving construction safety and forming quality; 2. By adopting the method of stacking and combining base protection components with multiple assembled protection components, the number of assembly layers can be flexibly increased or decreased according to the design height of the column; 3. By utilizing the mortise and tenon joint of the slot and positioning block, as well as the mutual fitting of the slots, rapid and accurate positioning between upper and lower layers and between the same layer of templates is achieved, greatly improving installation efficiency and effectively ensuring the verticality and flatness of the template after assembly. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram showing the specific details of the basic protective component of this utility model;
[0020] Figure 3 This is a schematic diagram of the second L-shaped enclosure and the first L-shaped enclosure of this utility model;
[0021] Figure 4 This is a top view of the entire utility model.
[0022] In the diagram: 1. Concrete and cured pile body; 2. Reinforcing bar segment; 3. Column reinforcing bar; 4. Protective structure; 401. Base protection component; 402. Assembled protective component; 4011. First L-shaped enclosure; 4012. Slot; 4013. Back rib plate; 4021. Second L-shaped enclosure; 4022. Positioning block; 5. Slot; 7. Limiting component; 8. Positioning component; 701. Threaded cylinder; 702. Threaded rod; 703. Limiting ring; 704. Steel cable; 705. Fixing ring; 801. Connecting seat; 802. Fixing seat; 803. Positioning rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.
[0025] Please see Figure 1-4 This embodiment provides a construction structure for a casting template for an energy storage protective foundation, including a cast-in-place and cured pile body 1, pre-embedded steel reinforcement segments 2 within the cast-in-place and cured pile body 1, a portion of the steel reinforcement segments 2 being exposed outside the cast-in-place and cured pile body 1, a column steel reinforcement 3 located at the center of the cast-in-place and cured pile body 1, and a protective structure 4 located along the outer edge of the column steel reinforcement 3. The protective structure 4 and the column steel reinforcement 3 form a casting space, and the exposed end of the steel reinforcement segment 2 abuts against the outer side of the protective structure 4.
[0026] Excavate trenches according to the design, separately cast and solidify pile body 1 at the planned column position, and pre-embed steel bar segment 2 with one end exposed; tie column steel bar 3, use four first L-shaped surrounding plates 4011 to surround its bottom to form a square frame, install back rib plate 4013 on the outside and tighten it, so that the first layer of formwork and steel bar segment 2 squeeze against the back rib plate 4013; align the positioning block 4022 of the second L-shaped surrounding plate 4021 with the slot 4012 and stack it to the design height, install the limiting component 7 to lock the surrounding plate to prevent deformation; install the positioning component 8 to connect the upper and lower layers, apply sealing strips to the joint surface, put a cement mortar leveling layer on the contact surface between the bottom layer and the cast and solidified pile body 1, and pour concrete into the casting space to form a column; after solidification, remove the formwork in reverse order, loosen the positioning rod 803 and steel cable 704, lift away or remove the surrounding plate and back rib plate 4013, clean the components and transfer them to the next pile position, leaving the pre-embedded steel bar segment 2 inside the cast and solidified pile body 1.
[0027] like Figure 1 and Figure 2 and Figure 3 and Figure 4As shown, the protective structure 4 includes a set of base protection components 401 and several assembled protection components 402. The base protection components 401 include four first L-shaped enclosures 4011, each with an upward-facing slot 4012 on its top surface. The side of the four first L-shaped enclosures 4011 away from the column reinforcement 3 is connected to a back rib plate 4013 by screws. Each assembled protection component 402 includes four second L-shaped enclosures 4021, each with a positioning block 4022 on its bottom surface for matching the slot 4012. The several first L-shaped enclosures 4011 and the second L-shaped enclosures 402... Each L-shaped enclosure 4021 is provided with a slot 5, and the four first L-shaped enclosures 4011 and the four second L-shaped enclosures 4021 fit together. Each first L-shaped enclosure 4011 and second L-shaped enclosure 4021 is provided with a limiting component 7, and the top of the limiting component 7 is provided with a positioning component 8. Elastic sealing strips are provided on the joint surfaces between the first L-shaped enclosures 4011 and the second L-shaped enclosures 4021, and between several first L-shaped enclosures 4011 and second L-shaped enclosures 4021. A cement mortar leveling layer is laid between the bottom end of the base protection component 401 and the top surface of the poured and cured pile body 1.
[0028] According to the design drawings, trenches are dug for installing the wall columns. At the planned column locations, pre-cast and cured pile bodies 1 are individually poured. During the pouring of the pre-cast and cured pile bodies 1, steel bar segments 2 are pre-embedded according to the designed positions and angles, with one end exposed. Subsequently, the column steel bars 3 of the wall columns are tied together with several pre-cast and cured pile bodies 1. Four first L-shaped retaining plates 4011 are placed around the bottom of the column steel bars 3 and interlocked with each other through slots 5 to form a square frame. Backing plates 4013 are installed on the outside of the retaining plates and tightened with screws. The assembled first-layer formwork is pressed against the steel bar segments 2, so that their ends are tightly pressed against the backing plates 4013. The positioning blocks 4022 at the bottom of the second L-shaped retaining plates 4021 are aligned with the slots 4012 at the top of the lower retaining plates and installed sequentially, stacking upwards to the designed height.
[0029] like Figure 1 and Figure 2 As shown, the limiting assembly 7 includes a threaded cylinder 701 disposed on the shorter side of the first L-shaped enclosure 4011 and the second L-shaped enclosure 4021. The threaded cylinder 701 has a threaded rod 702 inside, which is connected to a limiting ring 703. The limiting ring 703 is connected to a steel cable 704. A fixing ring 705 for fitting with the steel cable 704 is provided on the other side of the first L-shaped enclosure 4011 and the second L-shaped enclosure 4021.
[0030] Pass the steel cable 704 through the fixing ring 705, tighten it with the threaded rod 702 and the limiting ring 703, and lock the L-shaped panel to prevent it from deforming.
[0031] like Figure 1 and Figure 3 As shown, each first L-shaped panel 4011 has a connecting seat 801 symmetrically arranged at its top end, and each second L-shaped panel 4021 has a fixing seat 802 symmetrically arranged at its top end. The fixing seat 802 and the connecting seat 801 have through holes, and a positioning rod 803 is provided inside the through holes. Both ends of the positioning rod 803 are threaded.
[0032] The positioning rod 803 is passed through the connecting seat 801 and the fixing seat 802 of the upper and lower partition panels, and the two ends are tightened with nuts to firmly connect the upper and lower layers.
[0033] The working process of this utility model is as follows: When using this energy storage protection foundation pouring template construction structure, firstly, dig out the trench for installing the wall column according to the design drawings. At the planned position for erecting the column, pour the pre-cast and solidified pile body 1 separately. When pouring the pre-cast and solidified pile body 1, embed the steel bar segment 2 according to the design position and angle, leaving one end exposed.
[0034] The reinforcing bars 3 of the columns forming the retaining wall are tied together on several already poured and solidified piles 1. Four first L-shaped retaining plates 4011 are placed around the bottom of the column reinforcing bars 3 and interlocked with each other through slots 5 to form a square frame. Backing plates 4013 are installed on the outside of the retaining plates and tightened with screws. The assembled first-layer formwork is pressed against the reinforcing bar segments 2, so that their ends are tightly pressed against the backing plates 4013.
[0035] Align the positioning block 4022 at the bottom of the second L-shaped panel 4021 with the slot 4012 at the top of the lower panel, and install them sequentially, stacking them upwards to the designed height. Install the limiting component 7, pass the steel cable 704 through the fixing ring 705, and tighten it with the threaded rod 702 and the limiting ring 703 to lock the L-shaped panel and prevent it from deforming.
[0036] Install positioning component 8, pass positioning rod 803 through connecting seat 801 and fixing seat 802 of upper and lower partition panels, and tighten both ends with nuts to firmly connect the upper and lower layers. Attach elastic sealing strips to the joint surfaces of all L-shaped partition panels. Apply a cement mortar leveling layer to the contact surface between the bottom formwork and the already poured and cured pile body 1. Pour concrete into the constructed pouring space to form the partition wall columns. After the concrete has solidified and reached its strength, remove the formwork in reverse order and loosen the positioning rod 803 of positioning component 8. Loosen the steel cable 704 of limiting component 7. Sequentially lift or remove the second L-shaped partition panel 4021, and remove the first L-shaped partition panel 4011 and back rib plate 4013.
[0037] After all components are cleaned, they can be transported to the next pile location for reuse. The pre-embedded steel reinforcement section 2 remains permanently inside the already poured and cured pile 1.
[0038] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A construction structure for casting formwork for energy storage and protective foundations, characterized in that: The structure includes a cast-in-place and solidified pile body (1), in which a pre-embedded steel bar segment (2) is embedded. A portion of the steel bar segment (2) is exposed outside the cast-in-place and solidified pile body (1). A column steel bar (3) is provided at the center of the cast-in-place and solidified pile body (1). A protective structure (4) is provided along the outer edge of the column steel bar (3). The protective structure (4) and the column steel bar (3) form a casting space. The end of the exposed steel bar segment (2) abuts against the outer side of the protective structure (4).
2. The energy storage protection foundation casting formwork construction structure according to claim 1, characterized in that: The protective structure (4) includes a set of base protection components (401) and several assembled protection components (402). The base protection component (401) includes four first L-shaped enclosures (4011). The top surface of each first L-shaped enclosure (4011) is provided with an upward-facing slot (4012). The side of the four first L-shaped enclosures (4011) away from the column reinforcement (3) is connected to a back rib plate (4013) by screws. Each assembled protection component (402) includes four second L-shaped enclosures (4021). The bottom surface of each second L-shaped enclosure (4021) is provided with a positioning block (4022) for matching the slot (4012).
3. The energy storage protection foundation casting formwork construction structure according to claim 2, characterized in that: Each of the first L-shaped enclosure (4011) and the second L-shaped enclosure (4021) is provided with a slot (5), and the four first L-shaped enclosures (4011) and the four second L-shaped enclosures (4021) fit together. Each of the first L-shaped enclosures (4011) and the second L-shaped enclosures (4021) is provided with a limiting component (7), and the top of the limiting component (7) is provided with a positioning component (8).
4. The energy storage protection foundation casting formwork construction structure according to claim 3, characterized in that: The limiting component (7) includes a threaded cylinder (701) disposed on the shorter side of the first L-shaped enclosure (4011) and the second L-shaped enclosure (4021). The threaded cylinder (701) is provided with a threaded rod (702) inside. The threaded rod (702) is connected to a limiting ring (703). The limiting ring (703) is connected to a steel cable (704). The other side of the first L-shaped enclosure (4011) and the second L-shaped enclosure (4021) is provided with a fixing ring (705) for fitting with the steel cable (704).
5. The energy storage protection foundation casting formwork construction structure according to claim 2, characterized in that: Each of the first L-shaped enclosures (4011) has a connecting seat (801) symmetrically provided at its top end, and each of the second L-shaped enclosures (4021) has a fixing seat (802) symmetrically provided at its top end. The fixing seat (802) and the connecting seat (801) are provided with through holes, and the inside of the through holes is provided with a positioning rod (803). The two ends of the positioning rod (803) are respectively provided with threads.
6. The energy storage protection foundation casting formwork construction structure according to claim 2, characterized in that: Elastic sealing strips are provided on the joint surfaces between the first L-shaped enclosure (4011) and the second L-shaped enclosure (4021), and between several first L-shaped enclosures (4011) and second L-shaped enclosures (4021). A cement mortar leveling layer is laid between the bottom end of the base protection component (401) and the top surface of the cast-in-place and cured pile body (1).
Citation Information
Patent Citations
Energy storage protection foundation pouring formwork construction structure
CN220927857U