A tool for installing a foundation of a lifting light stand
Patent Information
- Application Number
- CN202522256357.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]例如,专利文献CN206876394U公开了一种动力传动试验台架的通用基础工装,其通过模块化设计适配发动机、变速箱等动力元件的测试需求,但该方案侧重于静态负载与动力传输,无法满足灯架升降过程中的动态平衡要求
[0014](1)本实用新型通过 金属方钢与灯架基础活动段的可调节插设结构,并配合定位孔+腰型孔的锁紧方式,解决了传统灯架基础高度靠垫片调节、调平效率低且精度差的问题。
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Figure CN224799552U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stage machinery and building installation engineering. Specifically, it is a lifting light frame installation base tool suitable for non-horizontal surfaces and multi-load-bearing conditions, used to solve the problems of load distribution and dynamic stability when installing light frames on the top of irregular building structures. Background Technology
[0002] Lifting lighting rigs are widely used in large spaces such as theaters and stadiums. Their installation locations are typically on the top of buildings or roof structures. These areas often have non-horizontal designs such as curved surfaces or stepped structures due to architectural aesthetic requirements, making it difficult to maintain a level foundation for the lighting rig. Furthermore, lifting lighting rigs are heavy and require frequent lifting movements, placing extremely high demands on the pressure distribution and dynamic stability of the load-bearing structure. Current technologies, especially conventional foundation fixtures, are mostly designed for factory settings (such as power equipment and assembly lines), lacking solutions specifically tailored to the unique needs of lifting lighting rigs.
[0003] For example, patent document CN206876394U discloses a general basic tooling for a power transmission test bench, which adapts to the testing needs of power components such as engines and gearboxes through modular design. However, this solution focuses on static load and power transmission and cannot meet the dynamic balance requirements during the lifting and lowering of the lamp holder. Patent document CN203256759U proposes a pre-assembled basic tooling for a crane cylindrical tower body, which relies on embedded parts and foundation filler to fix the tower body. It is suitable for vertical load-bearing structures, but it is difficult to adapt to the multi-point load distribution requirements of irregular curved surfaces on the top of buildings.
[0004] Currently, the installation of lifting light fixtures mostly adopts on-site customized welding or reinforcement support structures, which has the problems of long construction period, high cost, and difficulty in ensuring uniform load distribution. Therefore, there is an urgent need for a basic tooling solution that can adapt to non-horizontal installation surfaces, realize automatic weight distribution at multiple points, and dynamically maintain the stability of the light fixture. Utility Model Content
[0005] The purpose of this utility model is to provide an adjustable support module and a linkage balancing mechanism, which enables the rapid installation of lifting light fixtures on irregular building structures, while ensuring uniform load distribution and improved stability during the lifting process. This invention also provides an installation method and its application for improving the flatness of the foundation of the lifting light fixture.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A tooling for installing a lifting light fixture foundation, used to improve the flatness of the lifting light fixture foundation on a rectangular steel structure base, includes metal square steel, a movable section of the light fixture foundation, a steel structure load-bearing connecting section, and a lifting light fixture connecting section;
[0008] The bottom of the metal square steel is adjustablely inserted into the movable section of the lamp holder base, and the top of the metal square steel is fastened to the steel structure bearing body connecting section. The steel structure bearing body connecting section adopts an arc-shaped curved surface to support the tooling components.
[0009] The bottom of the movable section of the lamp holder base is fixed to the lifting lamp holder connecting section by bolt two.
[0010] Preferably, the steel structure load-bearing connecting section is fixed to the top of the metal square steel by welding.
[0011] Preferably, the movable section of the lamp holder base is made of square steel structure larger than the metal square steel. Both sides of the movable section of the lamp holder base are provided with positioning openings with waist-shaped hole structures. Both sides of the metal square steel are provided with positioning holes that match the positioning openings. The positioning holes and the positioning openings are locked together by bolts, thereby fixing the height of the metal square steel on the movable section of the lamp holder base.
[0012] Preferably, the connecting section of the steel structure load-bearing body is replaced according to the different body shape and specifications of the lifting lamp holder.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] (1) This utility model solves the problem of low efficiency and poor accuracy of traditional lamp holder foundation height adjustment and leveling by using the adjustable insertion structure of metal square steel and the movable section of the lamp holder foundation, and by using the locking method of positioning hole + waist hole.
[0015] (2) This utility model solves the problems of uneven stress at the bottom of the lamp holder, poor fit of the mounting surface, and easy deformation or tilting of the foundation by setting a steel structure bearing connecting section with an arc-shaped curved surface to support the lamp holder.
[0016] (3) This utility model solves the problems of needing to re-customize the installation structure of different specifications of lifting lamp holders, poor versatility, and high construction costs by replacing the connecting section of the steel structure bearing body. Attached Figure Description
[0017] Figure 1 A three-dimensional structural diagram of a tooling for installing a lifting lamp holder foundation, provided for an embodiment of this utility model. Figure 1 ;
[0018] Figure 2 A three-dimensional structural diagram of a tooling for installing a lifting lamp holder foundation, provided for an embodiment of this utility model. Figure 2 ;
[0019] Figure 3A side view of the tooling for installing a lifting lamp holder foundation, provided for an embodiment of this utility model;
[0020] Figure 4 for Figure 3 Sectional view of AA.
[0021] The serial numbers in the diagram are as follows:
[0022] 1. Metal square steel; 2. Bolt 1; 3. Bolt 2; 4. Lifting lamp holder connection section; 5. Positioning opening; 6. Lifting lamp holder; 7. Steel structure load-bearing body connection section. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] like Figure 1 and Figure 2 As shown, a tooling for installing a lifting lamp holder foundation is used to improve the flatness of the lifting lamp holder foundation on a rectangular tooling foundation 4. It includes a metal square steel 1, a lifting lamp holder 6, a steel structure load-bearing connecting section 7, and a lifting lamp holder connecting section 4.
[0025] The bottom of the metal square steel 1 is adjustablely inserted into the lifting lamp holder 6, and the top of the metal square steel 1 is fastened to the steel structure bearing body connecting section 7. The steel structure bearing body connecting section 7 adopts an arc-shaped curved surface to support the tooling components. The bottom of the lifting lamp holder 6 is fixed to the lifting lamp holder connecting section 4 by bolt 2 3 and set on the tooling base 4.
[0026] Furthermore, in this embodiment, the steel structure bearing connecting section 7 is fastened to the top of the metal square steel 1 by welding.
[0027] Furthermore, in this embodiment, the lifting lamp holder 6 adopts a square steel structure larger than the metal square steel 1. Both sides of the movable section of the base of the lamp holder 6 are provided with positioning openings 5 of waist-shaped hole structure. Both sides of the metal square steel 1 are provided with positioning holes that match the positioning openings 5. The positioning holes are locked at the positioning openings 5 by bolts 2, thereby adjusting the height of the metal square steel 1 on the movable section of the base of the lamp holder.
[0028] Furthermore, in this embodiment, the steel structure load-bearing connecting section 7 is replaced according to different load-bearing forms and specifications.
[0029] Furthermore, in this embodiment, before use, metal tubing can be welded into a trapezoidal shape on a flat surface and then welded to the lifting lamp holder connecting section 4 to ensure that multiple lifting lamp holder connecting sections are on the same horizontal plane.
[0030] Furthermore, in this embodiment, the tooling is hoisted onto the steel structure support connecting section by means of hoisting. After measurement to ensure that all lifting lamp holder connecting sections 4 are on the same horizontal plane, they are welded onto the steel structure support connecting section.
[0031] like Figure 3 As shown, this utility model also provides an application method based on the tooling for installing the foundation of the lifting light fixture, including the following steps:
[0032] Step S1: Prepare a rectangular fixture foundation made of Q355B material, check the levelness and dimensions, and clean the welding surface; select the fixture that needs to be installed on the fixture foundation according to the fixture components to be hoisted.
[0033] Step S2: Temporarily fix the lifting lamp holder connecting section (4) on the tooling base, install the lifting lamp holder 6 with bolt 2 3, install the metal square steel 1 inside the lifting lamp holder 6, and initially determine the position of the positioning opening 5;
[0034] Step S3: Select a suitable steel structure load-bearing connection section 7 according to the shape of the load-bearing body;
[0035] Step S4: Adjust the positioning hole of the metal square steel 1 to the position of the positioning opening 5, and tighten the height by bolt 2 to make the length of the metal square steel 1 adapt to the installation height requirements;
[0036] Step S5: Use a crane to hoist the assembled tooling components above the steel structure load-bearing connection section 7;
[0037] Step S6: Use measuring instruments to adjust the position to ensure that all lifting lamp holder connection sections (4) are horizontal;
[0038] Step S5: In this embodiment, the main material of the steel parts is Q355B; the basic tooling steel parts are connected to the steel structure bearing section, and the space frame steel nodes are connected to the space frame members and diagonal braces, and the main material is Q355B; E502T-1 welding wire with a diameter of φ1.2 is used.
[0039] The steel structure load-bearing connecting section (7) is welded to the steel structure of Q355B metal square steel 1 using E502T-1 welding wire φ (1.2).
[0040] Step S6: Weld and fix the steel nodes of the space frame to the space frame members and diagonal braces;
[0041] Step S7: Inspect all welds to ensure they are secure;
[0042] Step S8: Finally, fix the lifting lamp holder connecting section 4 to complete the installation.
[0043] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0045] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A tooling fixture for installing a lifting light fixture foundation, used to improve the flatness of the lifting light fixture foundation on a rectangular steel structure base, characterized in that, It includes metal square steel (1), movable section of lamp holder foundation (6), steel structure load-bearing body connection section (7) and lifting lamp holder connection section (4); The bottom of the metal square steel (1) is adjustablely inserted into the movable section (6) of the lamp holder base, and the top of the metal square steel (1) is fastened to the steel structure bearing body connecting section (7). The steel structure bearing body connecting section (7) adopts an arc-shaped curved surface to support the tooling components. The bottom of the movable section (6) of the lamp holder base is fixed to the lifting lamp holder connecting section (4) by bolt two (3).
2. The tooling for installing a lifting lamp holder foundation according to claim 1, characterized in that, The steel structure load-bearing connecting section (7) is fixed to the top of the metal square steel (1) by welding.
3. The tooling for installing a lifting lamp holder foundation according to claim 1, characterized in that, The movable section (6) of the lamp holder base adopts a square steel structure larger than the metal square steel (1). Both sides of the movable section (6) of the lamp holder base are provided with positioning openings (5) with waist-shaped hole structures. Both sides of the metal square steel (1) are provided with positioning holes that match the positioning openings (5). The positioning holes and the positioning openings (5) are locked together by bolts (2) to fix the height of the metal square steel (1) on the movable section (6) of the lamp holder base.
4. The tooling for installing a lifting lamp holder foundation according to claim 1, characterized in that, The steel structure load-bearing connecting section (7) is replaced according to the different body forms and specifications of the lifting lamp holders.
Citation Information
Patent Citations
Crane cylinder tower body pre-installing basic tool
CN203256759U
A general basic frock for power transmission test bench
CN206876394U