Wall assembly

Abstract

The utility model discloses a wall body assembly, wall body assembly includes: vertical board and pipeline subassembly, the inside of vertical board forms the installation space of extension to the edge of vertical board, is provided with the first interface of intercommunication with installation space on the side surface of vertical board, forms the second interface of intercommunication with installation space on the side edge of vertical board, the inside of pipeline subassembly defines the delivery channel, and at least part of pipeline subassembly is accommodated in the installation space and respectively protrudes in the first interface and the second interface. By accommodating the pipeline subassembly in the wall body, the occupancy of the room space by the pipeline is reduced, and the cleaning dead angle is reduced, which provides sufficient conditions for creating a clean workshop.

Description

Technical Field

[0001] This utility model relates to the field of construction, and in particular to a wall component. Background Technology

[0002] In cleanrooms, process piping is typically installed vertically using corrugated steel panels and secured with brackets. This method makes cleaning difficult, especially since the pipe supports have hard-to-reach areas that are difficult to clean. Cleanrooms have specific requirements for particle and microbial levels, and this type of piping installation easily contaminates the cleanroom. Furthermore, the piping occupies room space; process piping plus supports must be at least 15 centimeters away from the panels, preventing nearby objects from being placed against the walls. This results in incomplete cleaning of the room, with too many hard-to-reach areas for pipes and supports, easily accumulating dust and microorganisms. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, one objective of the present invention is to provide a wall assembly that houses a piping assembly within the wall, reducing the space occupied by pipes in the room and minimizing cleaning dead zones, thus providing sufficient conditions for creating a cleanroom.

[0004] The wall assembly according to this application includes: a vertical panel and a pipe assembly. The vertical panel has an installation space extending to the edge of the vertical panel. A first interface communicating with the installation space is provided on the side surface of the vertical panel, and a second interface communicating with the installation space is formed on the side edge of the vertical panel. The pipe assembly defines a delivery channel inside, and at least a portion of the pipe assembly is housed in the installation space and extends out from the first interface and the second interface, respectively.

[0005] The wall assembly according to this application fundamentally changes the relationship between the piping system and the cavity by housing the piping assembly within the installation space of the vertical panel and connecting the piping to the outside using a first interface and a second interface. It transforms the piping, traditionally suspended on walls or ceilings and occupying interior space, into part of the wall structure. This not only directly frees up interior cubic space, making factory layouts more flexible, but the vertical panel also forms a continuous, enclosed cavity to house the piping, thus completely eliminating cleaning problems for the pipes themselves and their surrounding area. The vertical panel creates a smooth, complete, and uninterrupted interior enclosure surface, making cleaning more efficient and barrier-free.

[0006] According to some embodiments of this application, the wall assembly further includes a top cover, which is disposed at the top edge of the upright and together with the upright defines a working space.

[0007] According to some embodiments of this application, a second interface is provided on the top edge of the upright plate, a top cover is provided on the top edge, and a pipe outlet is provided on the top cover for cooperating with a pipe assembly.

[0008] According to some embodiments of this application, the wall assembly further includes: a first sleeve, the first sleeve being disposed at the pipe outlet, the outer peripheral wall of the first sleeve being connected to the inner wall of the pipe outlet, and the inner wall of the first sleeve being spaced apart from the pipe assembly extending out of the pipe outlet.

[0009] According to some embodiments of this application, the side of the upright plate facing the work space is constructed as a side wall, the side wall is provided with a first interface, the pipeline assembly extends out of the side wall through the first interface and a second sleeve for connecting the pipeline assembly and the side wall is provided on its outer periphery.

[0010] According to some embodiments of this application, the second sleeve is formed with an extension that fits against the sidewall surface, the extension being configured as a ring that surrounds the first interface and extends radially.

[0011] According to some embodiments of this application, the upright plate includes a heat-insulating layer and a metal layer, the metal layer being disposed on both sides in the thickness direction of the heat-insulating layer, and the mounting space penetrating the metal layer and extending within the heat-insulating layer.

[0012] According to some embodiments of this application, the heat-insulating layer is constructed as a rock wool layer or a foam layer.

[0013] According to some embodiments of this application, a magnesium oxide purification plate is also provided between the heat-insulating layer and the metal layer.

[0014] According to some embodiments of this application, the thickness of the heat-insulating layer is d1, and the thickness of the metal layer is d2, satisfying: 600≤d2 / d1≤800.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0017] Figure 1 This is a structural schematic diagram of a wall component according to an embodiment of this application;

[0018] Figure 2 This is a structural schematic diagram of the top plate according to an embodiment of this application;

[0019] Figure 3 This is a structural schematic diagram of the upright plate according to an embodiment of this application;

[0020] Figure 4 This is a cross-sectional schematic diagram of the upright plate according to an embodiment of this application.

[0021] Figure label:

[0022] 1. Vertical panel; 10. Installation space; 11. First interface; 12. Second interface; 13. Side wall; 14. Top edge; 2. Piping assembly.

[0023] Top cover 3, workspace 30,

[0024] First sleeve 4, second sleeve 5, extension section 51

[0025] 6. Heat-insulating layer; 7. Metal layer; 8. Magnesium oxide purification board. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0027] The following is for reference. Figures 1-4 This invention describes a wall assembly according to an embodiment of the present invention.

[0028] The wall assembly according to this application includes: a vertical panel 1 and a pipe assembly 2. The interior of the vertical panel 1 forms an installation space 10 extending to the edge of the vertical panel 1. A first interface 11 communicating with the installation space 10 is provided on the side surface of the vertical panel 1, and a second interface 12 communicating with the installation space is formed on the side edge of the vertical panel 1. The pipe assembly 2 defines a delivery channel inside, and at least a portion of the pipe assembly 2 is housed within the installation space 10 and extends out from the first interface 11 and the second interface 12, respectively.

[0029] The wall assembly's upright plate 1 serves as the core support and enclosed structure. Through its internal pre-set installation space 10 and the first and second interfaces 11 and 12 on the edges, it forms a concealed, continuous, and easily accessible channel system, providing an installation foundation for through-wall pipe connections. The pipe assembly 2, as the main body forming the delivery pipe, is housed within the installation space 10 and extends through interfaces to complete its deployment. This allows the pipe assembly 2 to transform its media delivery function from occupying exposed indoor space to being integrated with the wall structure. The enclosed cavity provided by the upright plate 1 fundamentally eliminates cleaning dead zones in and around the pipes, while the efficient integration of the pipe assembly 2 directly frees up indoor space and optimizes the factory layout.

[0030] The wall assembly according to this application fundamentally changes the relationship between the piping system and the cavity by housing the piping assembly 2 within the installation space 10 inside the vertical panel 1 and connecting the piping to the outside using the first interface 11 and the second interface 12. This transforms the piping, traditionally suspended on walls or ceilings and occupying indoor space, into part of the wall structure. This not only directly frees up indoor cubic space, making factory layout more flexible, but the vertical panel 1 also forms a continuous, closed cavity to house the piping, thus completely eliminating the cleaning problems of the piping itself and its surrounding area. The vertical panel 1 forms a smooth, complete, and uninterrupted indoor enclosure surface, making cleaning more efficient and barrier-free.

[0031] According to some embodiments of this application, the wall assembly further includes a top cover 3, which is disposed at the top edge 14 of the vertical plate 1 and together with the vertical plate 1 defines a working space 30. The top cover 3 of the wall assembly is disposed at the top edge 14 of the vertical plate 1, and together with the vertical plate 1, it encloses the working space 30. The vertical plate 1 and the top plate cooperate to make the top cover 3 an upward extension of the function of the vertical plate 1, upgrading the originally closed cavity limited to the vertical plane into a composite structure that combines vertical coverage and a horizontal operating platform. The working space 30 defined by the top plate and the vertical plate 1 can be used as a factory, laboratory, etc. The vertical plate 1 can also isolate and transfer various positions that may generate dust or require frequent operation (such as valve adjustment, instrument monitoring, interface switching, etc.) from the core clean area to the top, thereby realizing "separation of dynamic and static areas" and "zoning of clean and dirty areas" in physical space, further enhancing the airtightness and controllability of the main plant environment.

[0032] According to some embodiments of this application, the top edge 14 of the upright plate 1 is provided with a second interface 12, the top cover 3 covers the top edge 14, and the top cover 3 is provided with a pipe outlet for cooperating with the pipe assembly 2.

[0033] The wall assembly features a second interface 12 at the top edge 14 of the vertical panel 1, which is covered by a top cover 3 and has a dedicated pipe outlet. The second interface 12 at the top of the vertical panel 1 extends vertically upwards into the internal installation space 10, providing the shortest path for the pipe assembly 2 to reach the ceiling or connect to roof equipment. This vertical integration significantly reduces exposed external pipework, maintaining a clean building facade. The top cover 3 transforms the open interface at the top of the vertical panel 1 into a sealed cavity, effectively preventing dust from entering the interior space of the vertical panel 1 and maintaining the cleanliness of the installation space 10. The pipe outlet at the top of the vertical panel 1 serves as the final exit point, ensuring a tight and controllable connection between the pipe assembly 2 and the top cover 3 when it exits, facilitating sealing and reducing the risk of contamination leakage.

[0034] According to some embodiments of this application, the wall assembly further includes: a first sleeve 4, the first sleeve 4 being disposed at the pipe outlet, the outer peripheral wall of the first sleeve 4 being connected to the inner wall of the pipe outlet, and the inner wall of the first sleeve 4 being spaced apart from the pipe assembly 2 extending out of the pipe outlet.

[0035] This application controls the gap between the first sleeve 4 and the pipe assembly 2 by setting a first sleeve 4 at the pipe outlet of the top cover 3. The first sleeve 4 acts as a rigid bushing embedded in the pipe outlet. The connection between its outer peripheral wall and the inner wall of the outlet first strengthens the structural integrity of the opening itself, preventing it from deforming due to stress or vibration. The gap between the inner wall of the sleeve and the protruding pipe assembly 2 isolates the pipe from direct contact with the structure of the top cover 3, effectively avoiding potential damage caused by the mutual transmission of stress due to system vibration or thermal expansion and contraction. At the same time, this gap provides sufficient space for final sealing operations (such as injecting sealant, filling fireproof materials, or installing flexible sealing rings) on site.

[0036] According to some embodiments of this application, the side of the upright plate 1 facing the workspace 30 is constructed as a side wall 13, the side wall 13 is provided with the first interface 11, the pipeline assembly 2 extends out of the side wall 13 through the first interface 11 and is provided with a second sleeve 5 on its outer periphery for connecting the pipeline assembly 2 and the side wall 13.

[0037] The wall assembly, by setting a first interface 11 on the side wall 13 facing the workspace 30, and using a second sleeve 5 to connect the protruding pipe assembly 2 to the side wall 13, directs the conveying channel hidden inside the vertical plate 1 to the workspace 30 under the top cover 3 through the first interface 11. The second sleeve 5 can serve as a transition connection, extending the pipe assembly 2 based on the first interface 11, providing stable support for the protruding pipe assembly 2 and preventing the pipe assembly 2 from shaking due to operational forces. The second sleeve 5 also ensures the reliability of the interface.

[0038] According to some embodiments of this application, the second sleeve 5 is formed with an extension 51 that fits against the side wall surface 13, the extension 51 being configured as a ring that surrounds the first interface 11 and extends radially.

[0039] An extension portion 51 is provided on the outer periphery of the second sleeve 5, and the extension portion 51 is constructed into a ring shape to serve as the main joint interface between the second sleeve 5 and the side wall surface 13 of the vertical plate 1. This increases the contact area between the second sleeve 5 and the flat side wall surface 13, forming a stable and uniform pressure-bearing surface. This not only improves the overall structural rigidity after installation but also effectively resists the anisotropic stress generated during pipeline operation and prevents the interface from loosening. The ring-shaped extension portion 51, with its regular geometric shape, is easy to process and install, ensuring assembly accuracy and consistency. At the same time, it makes the interface area cleaner and flatter in appearance, facilitating subsequent cleaning and contributing to a dust-free working space.

[0040] According to some embodiments of this application, the upright plate 1 includes a heat-insulating layer 6 and a metal layer 7, the metal layer 7 being disposed on both sides in the thickness direction of the heat-insulating layer 6, and the mounting space 10 penetrating the metal layer and extending within the heat-insulating layer 6.

[0041] The metal layers 7 on both sides provide the necessary structural strength and rigidity for the vertical panel 1, ensuring that the entire wall assembly can bear the load as part of the building envelope system, and providing a basis for its surface smoothness, durability, and ease of cleaning. The heat-insulating layer 6 gives the vertical panel 1 excellent thermal insulation properties, effectively blocking heat transfer caused by temperature differences on both sides of the wall, which helps maintain a stable temperature environment inside the factory and reduce energy consumption.

[0042] The installation space 10 is set within the heat-insulating layer 6, and the pipe assembly 2 that penetrates the wall is enclosed in an insulated environment. This greatly reduces the heat exchange between the medium transported in the pipe and the indoor environment through the pipe wall, ensuring the stability of the medium temperature and improving the reliability and energy efficiency of the process.

[0043] According to some embodiments of this application, the heat-insulating layer 6 is constructed as a rock wool layer or a foam layer. By setting the heat-insulating layer 6 of the vertical panel 1 as a rock wool layer or a foam layer, the thermal performance of the vertical panel 1 and the feasibility of the process are matched. Choosing rock wool or foam as the core heat insulation material, based on its fire-resistant and high-temperature resistant properties and high-strength fiber structure, not only provides reliable heat insulation and sound absorption and noise reduction effects, but also significantly improves the overall fire resistance rating of the wall and enhances building safety;

[0044] The foam layer can be made of materials such as polyurethane or polystyrene. The foam layer has a high closed-cell rate and low thermal conductivity, which can achieve a stronger heat insulation effect with a thinner thickness. At the same time, it has excellent moisture-proof and water vapor-proof performance, ensuring long-term thermal stability.

[0045] According to some embodiments of this application, a magnesium oxide purification board 8 is further disposed between the heat-insulating layer 6 and the metal layer 7. By adding the magnesium oxide purification board 8 between the heat-insulating layer 6 and the metal layer 7, the magnesium oxide purification board 8, as a functional board material, has high density and high strength, which can enhance the overall impact resistance and bending stiffness of the vertical panel 1, provide internal support for the metal layers 7 on both sides, and avoid surface deformation that may be caused by the relatively soft nature of the internal heat-insulating layer 6, thus ensuring the flatness and stability of the wall over a large area.

[0046] According to some embodiments of this application, the thickness of the heat-insulating layer 6 is d1, and the thickness of the metal layer 7 is d2, satisfying: 600≤d2 / d1≤800. This wall assembly achieves a balance and optimization of structural strength, thermal performance, and economy by limiting the ratio of the metal layer 7 thickness d2 to the heat-insulating layer 6 thickness d1 to the range of 600 to 800.

[0047] Limiting d2 / d1 to ≥ 600 ensures that the metal layer 7 has sufficient thickness and section modulus, thus providing the necessary structural rigidity and strength for the entire vertical panel 1. Limiting d2 / d1 to ≤ 800 constrains the relative thickness of the metal layer 7, preventing it from excessively occupying the total thickness of the vertical panel 1, thereby reserving sufficient space for the heat-insulating layer 6, ensuring that the wall as a whole meets the design requirements of low thermal conductivity and high thermal resistance, and maintaining the stability and energy saving of the internal thermal environment of the cleanroom.

[0048] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0049] In the description of this utility model, "first feature" and "second feature" may include one or more of the features.

[0050] In the description of this utility model, "multiple" means two or more.

[0051] In the description of this utility model, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or it may include the first and second features not being in direct contact but being in contact through another feature between them.

[0052] In the description of this utility model, the terms "above", "over" and "on top" for the first feature and the second feature include the first feature being directly above or diagonally above the second feature, or simply indicate that the first feature is at a higher horizontal level than the second feature.

[0053] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0054] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A wall assembly, characterized in that, include: A vertical plate, wherein an installation space extending to the edge of the vertical plate is formed inside the vertical plate, a first interface communicating with the installation space is provided on the side surface of the vertical plate, and a second interface communicating with the installation space is formed on the side edge of the vertical plate. A piping assembly that defines a delivery channel within itself, and at least a portion of the piping assembly is housed within the installation space and extends out from the first interface and the second interface, respectively.

2. The wall assembly according to claim 1, characterized in that, Also includes: A top cover is disposed at the top edge of the upright plate and together with the upright plate defines the working space.

3. The wall assembly according to claim 2, characterized in that, The top edge of the upright plate is provided with the second interface, the top cover covers the top edge, and the top cover is provided with a pipe outlet for cooperating with the pipe assembly.

4. The wall assembly according to claim 3, characterized in that, Also includes: A first sleeve is disposed at the outlet of the pipeline. The outer peripheral wall of the first sleeve is connected to the inner wall of the pipeline outlet. The inner wall of the first sleeve is spaced apart from the pipeline assembly extending out of the pipeline outlet.

5. The wall assembly according to claim 2, characterized in that, The side of the upright plate facing the workspace is constructed as a side wall, the side wall is provided with the first interface, the pipeline assembly extends out of the side wall through the first interface and is provided with a second sleeve on its outer periphery for connecting the pipeline assembly and the side wall.

6. The wall assembly according to claim 5, characterized in that, The second sleeve has an extension that fits against the sidewall surface, the extension being configured as a ring that surrounds the first interface and extends radially.

7. The wall assembly according to any one of claims 1-6, characterized in that, The upright plate includes: A heat-insulating layer and a metal layer are provided, wherein the metal layer is disposed on both sides in the thickness direction of the heat-insulating layer, and the mounting space extends through the metal layer and extends within the heat-insulating layer.

8. The wall assembly according to claim 7, characterized in that, The heat-insulating layer is constructed as a rock wool layer or a foam layer.

9. The wall assembly according to claim 7, characterized in that, A magnesium oxide purification board is also provided between the heat-insulating layer and the metal layer.

10. The wall assembly according to claim 7, characterized in that, The thickness of the heat-insulating layer is d1, and the thickness of the metal layer is d2, satisfying: 600≤d2 / d1≤800.

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