Portable installation corrosion-resistant pavilion tile
Patent Information
- Application Number
- CN202522177174.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0004]为了解决现有技术中,金属瓦片虽然在耐久性和防火性方面表现较好,但其重量大以及金属表面在长期日晒雨淋下容易出现锈蚀问题,且雨水容易沿接缝流下,渗入瓦片下方,造成凉亭内部的潮湿和损坏的技术问题,本申请提供一种便携安装耐腐蚀凉亭瓦片
[0013]1、通过设置内层、中间层、外层以及防护层,内层设置在中间层的内壁,提供基础支撑和结构稳定性,中间层的材质为防水胶合板,可防止雨水渗透,避免瓦片本体内部结构受潮,外层的材质为树脂瓦,其具有轻质、高强度的特点,同时具备良好的耐候性和抗紫外线能力,适合户外使用,防护层涂覆在外层上,提供额外的保护,防护层的材质为ASA,即丙烯腈-苯乙烯-丙烯酸橡胶,可提供一定的防水性能,防止雨水对瓦片本体内部结构造成损害,解决了现有技术中,金属瓦片虽然在耐久性和防火性方面表现较好,但其重量大以及金属表面在长期日晒雨淋下容易出现锈蚀问题,影响使用寿命和美观的技术问题。
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Figure CN224799784U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pavilion tile technology, and in particular to a portable, corrosion-resistant pavilion tile. Background Technology
[0002] In the construction of triangular pavilions, the choice of tile shape plays a crucial role in the final roof paving effect. It not only relates to the ease of assembly but also affects the smoothness and aesthetics of the roof lines. Therefore, pavilion tile design usually tends to use rectangles or rectangular shapes. This regular geometric shape makes the tiles more regular and orderly when arranged on the sloping surface, significantly improving construction efficiency. In order to consider waterproof performance, these rectangular tiles are often made of metal.
[0003] In existing technologies, although metal roofing tiles perform well in terms of durability and fire resistance, they are heavy and their metal surfaces are prone to corrosion under long-term sun and rain exposure, affecting their service life and aesthetics. Furthermore, the joints of metal roofing tiles are not well sealed, allowing rainwater to easily flow down along the joints and seep under the tiles, causing dampness and damage inside the pavilion. Therefore, a portable, corrosion-resistant pavilion roofing tile is proposed to solve the above-mentioned problems. Utility Model Content
[0004] In order to address the technical problems in the prior art, where metal roofing tiles, although performing well in terms of durability and fire resistance, are heavy and their metal surfaces are prone to corrosion under long-term sun and rain exposure, and rainwater can easily flow down along the joints and seep under the tiles, causing dampness and damage to the interior of the pavilion, this application provides a portable and installable corrosion-resistant pavilion roofing tile.
[0005] This utility model proposes a portable, corrosion-resistant pavilion tile, which includes a tile body, comprising an inner layer, a middle layer, an outer layer, and a protective layer.
[0006] A sealing mechanism is provided on the outer surface of the tile body. The sealing mechanism includes a sealing layer, which seals the joints of the tile body with its elastic material.
[0007] Preferably, the inner layer is disposed on the inner wall of the groove of the intermediate layer, and the material of the inner layer is carbonized anti-corrosion wood.
[0008] Preferably, the intermediate layer is made of waterproof plywood, and the outer layer is disposed on the outer surface of the intermediate layer, wherein the outer layer is made of resin tile.
[0009] Preferably, the protective layer is coated on the outer surface of the outer layer, and the material of the protective layer is ASA.
[0010] Preferably, the sealing mechanism further includes a insertion groove, which is formed on one side of the tile body.
[0011] Preferably, the sealing layer is fixedly bonded to the inner wall of the insertion groove, and an insertion block is provided on the other side of the tile body. The insertion block is slidably connected to the inner wall of the insertion groove, and a threaded hole is provided on the upper surface of the tile body.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. By setting an inner layer, a middle layer, an outer layer, and a protective layer, the inner layer is placed on the inner wall of the middle layer to provide basic support and structural stability. The middle layer is made of waterproof plywood to prevent rainwater penetration and avoid moisture damage to the internal structure of the tile. The outer layer is made of resin tile, which is lightweight, high-strength, and has good weather resistance and UV resistance, making it suitable for outdoor use. The protective layer is coated on the outer layer to provide additional protection. The protective layer is made of ASA, namely acrylonitrile-styrene-acrylic rubber, which provides a certain degree of waterproof performance and prevents rainwater from damaging the internal structure of the tile. This solves the technical problem in the existing technology that although metal tiles perform well in terms of durability and fire resistance, their heavy weight and the tendency of metal surfaces to rust under long-term sun and rain exposure affect their service life and aesthetics.
[0014] 2. By setting a sealing mechanism, the joints of the tile bodies are sealed. When multiple tile bodies need to be connected, the insert of one tile body is slidably connected into the insertion groove until it contacts the sealing layer. The entire connection process is quick and direct, enabling portable installation. Threaded holes are made on the tile body to facilitate the use of bolts, screws, and other fasteners to firmly fix the tile body to the roof structure of the pavilion, preventing the tiles from falling off due to wind or other factors. This solves the technical problem in existing technologies where the joints of metal tiles are not well sealed, allowing rainwater to easily flow down along the joints and seep under the tiles, causing dampness and damage inside the pavilion. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of a portable, corrosion-resistant pavilion tile proposed in this utility model;
[0016] Figure 2 This is a perspective view of the threaded hole structure for a portable installation of corrosion-resistant pavilion tiles proposed in this utility model;
[0017] Figure 3 This is a perspective view of the intermediate layer structure of a portable, corrosion-resistant pavilion tile proposed in this utility model;
[0018] Figure 4This is a perspective view of the sealing layer structure of a portable, corrosion-resistant pavilion tile proposed in this utility model.
[0019] In the diagram: 1. Tile body; 2. Inner layer; 21. Middle layer; 3. Outer layer; 4. Protective layer; 5. Insertion groove; 6. Sealing layer; 61. Insertion block; 62. Threaded hole. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figures 1-4 A portable, corrosion-resistant gazebo tile includes a tile body 1, which includes an inner layer 2, a middle layer 21, an outer layer 3, and a protective layer 4.
[0022] To reduce temperature fluctuations inside the pavilion, the inner layer 2 is set on the inner wall of the groove in the middle layer 21. The inner layer 2 is made of carbonized anti-corrosion wood. By setting the inner layer 2 on the inner wall of the middle layer 21, it provides basic support and structural stability. The inner layer 2 is made of carbonized anti-corrosion wood, which has good corrosion resistance and insect resistance, can extend the service life of the tile body 1, and provide good heat insulation performance, which helps to reduce temperature fluctuations inside the pavilion.
[0023] To prevent rainwater penetration, the intermediate layer 21 is made of waterproof plywood. The outer layer 3 is placed on the outer surface of the intermediate layer 21 and is made of resin tile. The intermediate layer 21 is made of waterproof plywood, which has excellent waterproof performance, preventing rainwater penetration and avoiding moisture damage to the internal structure of the tile body 1. It also provides sufficient strength and rigidity to ensure that the tile body 1 is not easily deformed under external force. The outer layer 3 is made of resin tile, which is lightweight, high-strength, and has good weather resistance and UV resistance, making it suitable for outdoor use.
[0024] To prevent rainwater from damaging the internal structure of the tile body 1, a protective layer 4 is coated on the outer surface of the outer layer 3. The protective layer 4 is made of ASA and provides additional protection. The material of the protective layer 4 is ASA, which is acrylonitrile-styrene-acrylic rubber. It has excellent UV resistance, weather resistance and corrosion resistance, which can effectively extend the service life of the tile body 1 and provide a certain degree of waterproof performance to prevent rainwater from damaging the internal structure of the tile body 1.
[0025] By setting an inner layer 2, a middle layer 21, an outer layer 3, and a protective layer 4, the inner layer 2 is set on the inner wall of the middle layer 21, providing basic support and structural stability. The middle layer 21 is made of waterproof plywood, which can prevent rainwater penetration and avoid moisture damage to the internal structure of the tile body 1. The outer layer 3 is made of resin tile, which is lightweight, high-strength, and has good weather resistance and UV resistance, making it suitable for outdoor use. The protective layer 4 is coated on the outer layer 3, providing additional protection. The protective layer 4 is made of ASA, namely acrylonitrile-styrene-acrylic rubber, which can provide a certain degree of waterproof performance and prevent rainwater from damaging the internal structure of the tile body 1. This solves the technical problem in the prior art that although metal tiles perform well in terms of durability and fire resistance, their weight and the fact that the metal surface is prone to rust under long-term sun and rain exposure, affecting service life and aesthetics.
[0026] In order to seal the joint of the tile body 1, a sealing mechanism is provided on the outer side of the tile body 1. The sealing mechanism includes a sealing layer 6, which seals the joint of the tile body 1 with its elastic material.
[0027] In order to achieve a tight connection between the tile bodies 1, the sealing mechanism also includes a plug groove 5. The plug groove 5 is opened on one side of the tile body 1. By opening a plug groove 5 on one side of the tile body 1, it cooperates with the plug block 61 to achieve a tight connection between the tile bodies 1.
[0028] To securely fix the tile body 1 to the roof structure of the pavilion, the sealing layer 6 is fixedly adhered to the inner wall of the insertion groove 5. An insertion block 61 is provided on the other side of the tile body 1, and the insertion block 61 is slidably connected to the inner wall of the insertion groove 5. A threaded hole 62 is opened on the upper surface of the tile body 1. The sealing layer 6 is fixedly adhered to the inner wall of the insertion groove 5, facilitating both fixation and easy disassembly and replacement. The sealing layer 6 is made of nitrile rubber. The insertion block 61 on the other side of the tile body 1 is slidably connected to the insertion groove 5. This allows for the connection of multiple tile bodies 1. When installing, the insert 61 of a tile body 1 is slidably connected into the insertion groove 5 until it contacts the sealing layer 6. The entire connection process is quick and direct, enabling portable installation. By opening threaded holes 62 on the tile body 1, it is easy to pass fasteners such as bolts and screws through the threaded holes 62 to firmly fix the tile body 1 to the roof structure of the pavilion, preventing the tiles from falling off due to wind or other factors. During installation, the tiles can be initially fixed by bolts through the threaded holes 62 before being inserted and connected, which helps to keep the overall arrangement of the tiles neat.
[0029] By setting a sealing mechanism, the joints of the tile bodies 1 are sealed. When multiple tile bodies 1 need to be connected, the insert 61 of one tile body 1 is slidably connected into the insertion groove 5 until it contacts the sealing layer 6. The entire connection process is quick and direct, so as to realize the function of portable installation. Threaded holes 62 are opened on the tile body 1, so that fasteners such as bolts and screws can pass through the threaded holes 62 to firmly fix the tile body 1 to the roof structure of the pavilion, preventing the tiles from falling off due to wind and other factors. This solves the technical problem in the prior art that the joints of metal tiles are not sealed enough, and rainwater can easily flow down along the joints and seep into the area below the tiles, causing dampness and damage inside the pavilion.
[0030] Working principle: When making the tile body 1, an insertion groove 5 is opened on the inner layer 2 and an insertion block 61 that matches the insertion groove 5 is set. Then, the middle layer 21 with the insertion groove 5 and the insertion block 61 is divided into two halves with the center line of its height, and grooves that can accommodate the inner layer 2 are opened on both halves. Adhesive is applied to the outer surface of the inner layer 2. Then, the two halves of the middle layer 21 are symmetrically installed on the outer surface of the inner layer 2. After the middle layer 21 is installed, it is placed in a mold for forming the outer layer 3. The outer layer 3 material is formed by injection molding so that it tightly covers the middle layer 21. After the outer layer 3 is formed and cooled, according to the position marked on the design drawing, a drill press is used to precisely drill threaded holes 62 on the upper surface of the tile body 1. A protective layer 4 is applied. Finally, an adhesive is used to bond the sealing layer 6 in the insertion groove 5 with the protective layer 4 applied.
[0031] When installing the tile body 1, ensure that the triangular roof frame of the pavilion has been installed and aligned horizontally and vertically. Mark the tile installation positions and bolt fixing points on the frame according to the size and design of the tile body 1. Place the first tile body 1 at the starting position on one side of the roof, ensuring that the rear edge of the tile body 1 is aligned with the frame and the front edge of the tile body 1 correctly covers the eaves or is aligned with the starting edge. Secure it to the three lower frame members using bolts or self-tapping screws with waterproof washers through the threaded holes 62 on the upper surface of the tile body 1. Slide the insert 61 on the second tile body 1 along the side of the tile body 1 into the insertion groove 5 on the side of the first tile body 1 until the insert 61 is fully inserted into the groove. Upon contact with the sealing layer 6, ensure a tight fit between the two. Secure the second tile body 1 to the lower frame using bolts or self-tapping screws with waterproof washers through the threaded holes 62 on the upper surface. Repeat the above steps, laying the tile bodies 1 sequentially on the triangular roof towards the other side. For each new tile body 1 laid, slide its insert 61 into the insertion groove 5 of the previous tile body 1 to form an interlocking connection. Then, secure it through the threaded holes 62 and bolts or self-tapping screws with waterproof washers. During this process, the position of the tile bodies 1 may need to be finely adjusted to accommodate changes in the roof's slope and width. Maintain the straightness of the edges of the tile bodies 1. Pay special attention to the installation of the ridge tiles, which may require the use of special ridge tiles or additional sealing treatment.
[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A portable, corrosion-resistant pavilion tile, comprising a tile body (1), characterized in that: The tile body (1) includes an inner layer (2), a middle layer (21), an outer layer (3), and a protective layer (4); The inner layer (2) is disposed on the inner wall of the groove of the intermediate layer (21), and the material of the inner layer (2) is carbonized anticorrosive wood; The intermediate layer (21) is made of waterproof plywood, and the outer layer (3) is disposed on the outer surface of the intermediate layer (21). The outer layer (3) is made of resin tile. The protective layer (4) is coated on the outer surface of the outer layer (3), and the material of the protective layer (4) is ASA; The outer surface of the tile body (1) is provided with a sealing mechanism, which includes a sealing layer (6). The sealing layer (6) seals the connection of the tile body (1) with its elastic material.
2. The portable, corrosion-resistant pavilion tile according to claim 1, characterized in that: The sealing mechanism also includes a plug groove (5), which is formed on one side of the tile body (1).
3. The portable, corrosion-resistant pavilion tile according to claim 2, characterized in that: The sealing layer (6) is fixedly bonded to the inner wall of the insertion groove (5). A plug (61) is provided on the other side of the tile body (1). The plug (61) is slidably connected to the inner wall of the insertion groove (5). A threaded hole (62) is provided on the upper surface of the tile body (1).