A verticality adjusting and fixing structure for high formwork

Abstract

The utility model discloses a tall template perpendicularity adjusting and fixed structure, including installation base, installation base top surface four corners are provided with fixed bolt, installation base top surface is provided with lug plate seat fixedly, the lug plate seat inner wall is provided with the protection cylinder, the lug plate seat one side is provided with the protection seat, the protection seat inside is provided with the hydraulic pressure adjusting device, the hydraulic pressure adjusting device top is provided with the response device, through the inclination sensor and PLC control system linkage, real -time monitoring and automatic regulation template perpendicularity, double hydraulic pressure rod synchronous reset precision, satisfy high -rise building high -precision construction requirement. The protection seat annular clamping unit is with flexible contact, elastic buffer and axial direction guide, guarantees the stable operation of hydraulic pipe, promotes the system life. In addition, the standardization interface design realizes the quick disassembly of parts, and the device reuse rate is more than 90%, effectively improves the construction efficiency, reduces the comprehensive cost, and provides reliable solution scheme for tall template construction.

Description

Technical Field

[0001] This utility model relates to the field of verticality adjustment and fixing structure for tall formwork, and particularly to a verticality adjustment and fixing structure for tall formwork. Background Technology

[0002] Currently, Chinese patent CN205476475U discloses a vertical template verticality correction device, including a pull rod with an upper hook connected to the upper end and a lower hook connected to the lower end. The upper hook is fixed to the vertical template, and the lower hook is fixed to a pull ring. A length adjustment structure is provided between the lower hook and the pull rod. The technical solution adopted in this invention adjusts the length of the pull rod by rotating the adjusting nut, thereby precisely adjusting the verticality of the vertical template, greatly facilitating the adjustment of the vertical template's verticality. While this device solves the aforementioned problems, it also presents the following issues: relying on manual rotation of the adjusting nut for template verticality adjustment makes real-time monitoring and precise control difficult; the pull rod and hook structure, relying solely on manual adjustment, is inefficient and unstable, making it unsuitable for complex construction conditions; and the device, made of simple materials such as steel pipes and reinforcing bars, lacks protective measures for key components, making it susceptible to corrosion and collision damage in the construction environment. Therefore, a new type of verticality adjustment and fixing structure for tall templates is needed. Utility Model Content

[0003] The technical problem this utility model aims to solve is to overcome the shortcomings of existing devices, which rely on manual rotation of adjusting nuts to adjust the verticality of templates, making it difficult to achieve real-time monitoring and precise control. Furthermore, the use of tie rods and hooks, which rely solely on manual adjustment, results in low efficiency and poor stability, making it difficult to cope with complex construction conditions. Additionally, the devices are made of simple materials such as steel pipes and reinforcing bars, lacking protective measures for key components, and are susceptible to corrosion and collision damage in the construction environment. This utility model provides a structure for adjusting and fixing the verticality of tall templates.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a tall template verticality adjustment and fixing structure, including a mounting base, fixing bolts at the four corners of the top surface of the mounting base, an ear plate seat fixedly mounted on the top surface of the mounting base, a protective cylinder mounted on the inner wall of the ear plate seat, a protective seat mounted on one side of the ear plate seat, a hydraulic adjustment device mounted inside the protective seat, and a sensing device mounted on the top of the hydraulic adjustment device.

[0005] As a further description of the above technical solution: The protective seat includes a seat body, a partition groove, a partition frame, a clamping groove, a damping spring, a damping rod, a clamping plate, and a seat cover. The top of the seat body is provided with a partition groove, the inner wall of the partition groove is fixedly provided with a partition frame, the inner wall of the partition frame is provided with a clamping groove, the clamping groove is provided inside the clamping groove, a damping rod is provided on one side of the damping spring, a clamping plate is fixedly provided on one side surface of the damping rod, and a seat cover is provided on the top surface of the seat body.

[0006] As a further description of the above technical solution: The clamping groove, damping spring, damping rod, and clamping plate are arranged in an equidistant ring. The damping rod passes through the clamping groove, and the clamping plate is made of rubber.

[0007] As a further description of the above technical solution: The damping spring is a stainless steel helical compression spring, the damping rod is a cylindrical guide rod with chrome-plated surface, and the contact surface of the clamping plate is provided with serrated anti-slip texture.

[0008] As a further description of the above technical solution: The hydraulic adjustment device includes a hydraulic pump, a hydraulic pipe, a hydraulic rod, a lower arc clamp, an upper arc clamp, and a locking knob. The top surface of the hydraulic pump is provided with a hydraulic pipe, the top of the hydraulic pipe is provided with a hydraulic rod, the top surface of the hydraulic rod is fixedly provided with a lower arc clamp, one side of the lower arc clamp is provided with an upper arc clamp, and the surface of the upper arc clamp is provided with a locking knob.

[0009] As a further description of the above technical solution: The hydraulic pipe, hydraulic rod, lower arc clamp, and upper arc clamp are all in pairs. The hydraulic pump is placed inside the base body. The hydraulic rod passes through the clamping plate and is placed inside the protective cylinder.

[0010] As a further description of the above technical solution: The sensing device includes a connecting plate, a connecting knob, an tilt sensor, a connecting base, and a connecting shaft. The connecting plate has a connecting knob at each of its four corners, a tilt sensor on one side of the connecting plate, a connecting base at the bottom of the tilt sensor, and a connecting shaft on the inner wall of the connecting base.

[0011] As a further description of the above technical solution: The connecting shaft is sleeved with the lower and upper arc hoops, and the tilt sensor is a dual-axis tilt sensor.

[0012] This utility model has the following beneficial effects: In this invention, the verticality of the template is monitored in real time by an inclination sensor, and the deviation is automatically identified and hydraulically adjusted in conjunction with the PLC control system. The two hydraulic rods move synchronously to push the template to reset, and the single adjustment reaches the corresponding angle accuracy, which meets the stringent requirements of high-rise buildings for the verticality of the template.

[0013] The annular clamping unit inside the protective seat makes flexible contact with the hydraulic pipe through the serrated texture of the rubber clamping plate. Combined with the elastic buffer of the damping spring and the axial guidance of the damping rod, it can absorb and regulate vibration, prevent pipe rupture, and ensure the precise movement trajectory of the hydraulic pipe, thereby improving the stability and service life of the hydraulic system.

[0014] Each component adopts a standardized interface design, with the connecting shaft and arc hoop sleeved together and the locking knob quickly tightened. The device can be installed or disassembled, with a reuse rate of over 90%, significantly improving construction efficiency and reducing costs. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of a tall template verticality adjustment and fixing structure according to this utility model; Figure 2 This is a front view of a protective base structure for adjusting and fixing the verticality of a tall template according to this utility model; Figure 3 This is a top view of a high template verticality adjustment and fixing structure partition frame according to this utility model; Figure 4 This is a front view of the hydraulic adjustment device for adjusting and fixing the verticality of a tall template according to this utility model. Figure 5 This is a structural diagram of a high template verticality adjustment and fixing structure sensing device according to the present invention; Legend: In the diagram: 1. Mounting base; 2. Fixing bolt; 3. Ear plate seat; 4. Protective cylinder; 5. Protective seat; 6. Hydraulic adjustment device; 7. Sensing device; 501. Seat body; 502. Divider groove; 503. Divider frame; 504. Clamping groove; 505. Damping spring; 506. Damping rod; 507. Clamping plate; 508. Seat cover; 601. Hydraulic pump; 602. Hydraulic pipe; 603. Hydraulic rod; 604. Lower arc clamp; 605. Upper arc clamp; 606. Locking knob; 701. Connecting plate; 702. Connecting knob; 703. Tilt sensor; 704. Connecting seat; 705. Connecting shaft. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Referring to Figures 1-5, this utility model provides a structure for adjusting and fixing the verticality of a tall template, including a mounting base 1. Fixing bolts 2 are provided at the four corners of the top surface of the mounting base 1. Ear plate seats 3 are fixedly provided on the top surface of the mounting base 1. Protective cylinders 4 are provided on the inner wall of the ear plate seats 3. Protective seats 5 are provided on one side of the ear plate seats 3. A hydraulic adjustment device 6 is provided inside the protective seat 5. A sensing device 7 is provided at the top of the hydraulic adjustment device 6.

[0018] The protective seat 5 includes a seat body 501, a partition groove 502, a partition frame 503, a clamping groove 504, a damping spring 505, a damping rod 506, a clamping plate 507, and a seat cover 508. The top of the seat body 501 is provided with a partition groove 502. A partition frame 503 is fixedly provided on the inner wall of the partition groove 502. A clamping groove 504 is provided on the inner wall of the partition frame 503. A damping spring 505 is provided inside the clamping groove 504. A damping rod 506 is provided on one side of the damping spring 505. A clamping plate 507 is fixedly provided on one side of the surface of the damping rod 506. A seat cover 508 is provided on the top surface of the seat body 501. The annular clamping unit inside the protective seat makes flexible contact with the hydraulic pipe through the serrated pattern of the rubber clamping plate. With the elastic buffer of the damping spring and the axial guidance of the damping rod, it can absorb and adjust vibration, prevent pipe rupture, and ensure the precise movement trajectory of the hydraulic pipe, thereby improving the stability and service life of the hydraulic system.

[0019] The clamping groove 504, damping spring 505, damping rod 506, and clamping plate 507 are arranged in an equidistant ring. The damping rod 506 passes through the clamping groove 504, and the clamping plate 507 is made of rubber to ensure smooth sliding of the damping rod and realize the guiding and limiting function.

[0020] The damping spring 505 is a stainless steel helical compression spring, the damping rod 506 is a cylindrical guide rod with chrome-plated surface, and the contact surface of the clamping plate 507 is provided with serrated anti-slip texture to improve the device's corrosion resistance and provide stable elastic force, extend service life, and prevent hydraulic pipe slippage.

[0021] The hydraulic adjustment device 6 includes a hydraulic pump 601, a hydraulic pipe 602, a hydraulic rod 603, a lower arc clamp 604, an upper arc clamp 605, and a locking knob 606. The hydraulic pipe 602 is provided on the top surface of the hydraulic pump 601, and the hydraulic rod 603 is provided on the top surface of the hydraulic pipe 602. The lower arc clamp 604 is fixedly provided on the top surface of the hydraulic rod 603, and the upper arc clamp 605 is provided on one side of the lower arc clamp 604. The locking knob 606 is provided on the surface of the upper arc clamp 605. The two hydraulic rods move synchronously to push the template to reset, and the single adjustment amount reaches the corresponding angle accuracy, which meets the strict requirements of high-rise buildings for the verticality of the template.

[0022] The hydraulic pipe 602, hydraulic rod 603, lower arc clamp 604, and upper arc clamp 605 are all in two quantities. The hydraulic pump 601 is placed inside the base 501. The hydraulic rod 603 passes through the clamping plate 507 and is placed inside the protective cylinder 4 to provide greater adjustment force and stability, and to prevent the template from deforming.

[0023] The sensing device 7 includes a connecting plate 701, a connecting knob 702, an tilt sensor 703, a connecting seat 704, and a connecting shaft 705. The connecting knob 702 is provided at the four corners of the surface of the connecting plate 701, the tilt sensor 703 is provided on one side of the surface of the connecting plate 701, the connecting seat 704 is provided at the bottom of the tilt sensor 703, and the connecting shaft 705 is provided on the inner wall of the connecting seat 704. The device detects the tilt angle of the template in real time and outputs a signal to the control system to ensure the accuracy of monitoring.

[0024] The connecting shaft 705 is sleeved with the lower arc hoop 604 and the upper arc hoop 605. The tilt sensor 703 is a dual-axis tilt sensor, forming a rotatable connection to ensure that the template and the sensing device are adjusted in conjunction.

[0025] Working Principle: The mounting base 1 is placed at the designated position on the building foundation. The four corner bolts 2 at its top are threadedly connected to the embedded parts in the concrete foundation, ensuring the base is level and stable. The connecting plate 701 is then fitted onto the pre-set installation position of the tall formwork. A connecting knob 702 is inserted through the pre-drilled hole in the connecting plate 701, precisely engaging with the threaded hole on the formwork surface. A cross-tightening method ensures even distribution of the connection force, preventing deformation of the connecting plate 701 due to uneven stress. The lower arc clamp 604 and upper arc clamp 605 are sleeved with the connecting shaft 705, forming a hinged structure that allows for angle changes during formwork adjustment. The tilt sensor 703 monitors the verticality of the tall formwork in real time, converting the tilt angle into an electrical signal, which is transmitted to an external control system such as a PLC controller via a data cable. The control system presets a verticality allowable deviation. When the measured deviation exceeds the threshold, it automatically triggers the hydraulic adjustment program. If the template tilts to the left, the control system instructs the hydraulic pump 601 to start, delivering high-pressure hydraulic oil through the hydraulic pipe 602 to the rodless chamber of the left hydraulic rod 603, while simultaneously returning oil to the rod chamber of the right hydraulic rod 603. Both hydraulic rods 603 extend synchronously, pushing the lower arc hoop 604 and upper arc hoop 605 to the left to support the template column, causing the connecting seat 704, connecting plate 701, and the entire template to return to the right. If the template tilts forward, the control system reverses the command to the hydraulic pump 601, allowing hydraulic oil to enter the rod chamber of the hydraulic rod 603. The piston rod retracts, pulling the arc hoop backward to adjust the template's verticality. As the hydraulic pipe 602 moves with the hydraulic rod 603, it pushes the clamping plate 507 to press the damping rod 506, compressing the damping spring 505. The ring-shaped clamping units contact the surface of the hydraulic pipe 602 through the serrated texture of the rubber clamping plate 507, forming a flexible constraint. The elastic deformation of the damping spring 505 allows the hydraulic pipe 602 to swing slightly, absorbing vibration energy during adjustment and preventing pipe rupture caused by rigid impact. The chrome-plated guide rod on the surface of the damping rod 506 slides into the clamping groove 504, providing axial guidance for the hydraulic pipe 602, ensuring its precise movement trajectory and preventing the performance of the hydraulic system from being affected by pipe twisting.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A structure for adjusting and fixing the verticality of tall templates, comprising a mounting base (1), characterized in that, Fixing bolts (2) are provided at the four corners of the top surface of the mounting base (1). Ear plate seat (3) is fixedly provided on the top surface of the mounting base (1). Protective cylinder (4) is provided on the inner wall of the ear plate seat (3). Protective seat (5) is provided on one side of the ear plate seat (3). Hydraulic adjustment device (6) is provided inside the protective seat (5). Sensing device (7) is provided at the top of the hydraulic adjustment device (6).

2. The verticality adjustment and fixing structure for tall templates according to claim 1, characterized in that, The protective seat (5) includes a seat body (501), a partition groove (502), a partition frame (503), a clamping groove (504), a damping spring (505), a damping rod (506), a clamping plate (507), and a seat cover (508). The top of the seat body (501) is provided with a partition groove (502). The partition frame (503) is fixedly provided on the inner wall of the partition groove (502). The clamping groove (504) is provided on the inner wall of the partition frame (503). The damping spring (505) is provided inside the clamping groove (504). The damping rod (506) is provided on one side of the damping spring (505). The clamping plate (507) is fixedly provided on one side surface of the damping rod (506). The top surface of the seat body (501) is provided with a seat cover (508).

3. The verticality adjustment and fixing structure for tall templates according to claim 2, characterized in that, The clamping groove (504), damping spring (505), damping rod (506), and clamping plate (507) are arranged in an equidistant ring. The damping rod (506) passes through the clamping groove (504), and the clamping plate (507) is made of rubber.

4. The verticality adjustment and fixing structure for tall templates according to claim 3, characterized in that, The damping spring (505) is a stainless steel helical compression spring, the damping rod (506) is a cylindrical guide rod with chrome plating, and the contact surface of the clamping plate (507) is provided with serrated anti-slip texture.

5. The verticality adjustment and fixing structure for tall templates according to claim 1, characterized in that, The hydraulic adjustment device (6) includes a hydraulic pump (601), a hydraulic pipe (602), a hydraulic rod (603), a lower arc clamp (604), an upper arc clamp (605), and a locking knob (606). The hydraulic pump (601) has a hydraulic pipe (602) on its top surface, and a hydraulic rod (603) is provided at the top of the hydraulic pipe (602). The lower arc clamp (604) is fixedly provided at the top surface of the hydraulic rod (603), and an upper arc clamp (605) is provided on one side of the lower arc clamp (604). The upper arc clamp (605) is provided on the surface of the upper arc clamp (605). The locking knob (606) is provided on the surface of the upper arc clamp (605).

6. The verticality adjustment and fixing structure for tall templates according to claim 5, characterized in that, The number of hydraulic pipes (602), hydraulic rods (603), lower arc clamps (604), and upper arc clamps (605) are all two. The hydraulic pump (601) is placed inside the seat (501). The hydraulic rod (603) passes through the clamping plate (507) and is placed inside the protective cylinder (4).

7. The verticality adjustment and fixing structure for tall templates according to claim 1, characterized in that, The sensing device (7) includes a connecting plate (701), a connecting knob (702), an tilt sensor (703), a connecting seat (704), and a connecting shaft (705). The connecting plate (701) has a connecting knob (702) at each of its four corners. The connecting plate (701) has a tilt sensor (703) on one side of its surface. The tilt sensor (703) has a connecting seat (704) at its bottom end. The connecting seat (704) has a connecting shaft (705) on its inner wall.

8. The verticality adjustment and fixing structure for tall templates according to claim 7, characterized in that, The connecting shaft (705) is sleeved with the lower arc hoop (604) and the upper arc hoop (605), and the tilt sensor (703) is a biaxial tilt sensor.

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