A pump-down high-flow guider
Patent Information
- Application Number
- CN202522394615.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-12
AI Technical Summary
然而,当天泵臂架末端软管出口距离浇筑面(如深基础、高层楼板等)落差较大时,混凝土自由下落高度过高会带来显著的技术难题,如高落差导致混凝土下落速度过快、冲击力大,极易破坏混凝土内部各组分(骨料、砂浆、水)的均匀性,造成严重的离析现象,离析会显著降低混凝土的最终强度、耐久性和表观质量,形成结构安全隐患或外观缺陷;而且高速下落的混凝土直接冲击钢筋、模板或已浇筑的混凝土面,不仅造成物料飞溅浪费、污染环境,还可能损伤钢筋保护层、模板,甚至导致粗骨料破碎,进一步影响混凝土性能
[0013]本实用新型的有益效果为:本发明通过多级缓冲与分流设计,适配天泵作业场景,有效降低混凝土浇筑高度,减少离析风险,且拆装便捷,适配性强。
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Figure CN224799918U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction technology, and in particular to a height-reducing guide for a sky pump. Background Technology
[0002] In concrete pouring operations of large-scale construction projects, especially in high-rise buildings and large infrastructure projects, concrete boom pumps are widely used due to their wide coverage and high efficiency. However, when there is a large drop between the outlet of the hose at the end of the boom pump and the pouring surface (such as deep foundations and high-rise floor slabs), the excessive free fall height of the concrete can bring significant technical challenges. For example, the high drop height leads to excessively fast concrete falling speed and high impact force, which can easily disrupt the homogeneity of the various components (aggregate, mortar, water) within the concrete, causing severe segregation. Segregation can significantly reduce the final strength, durability, and appearance quality of the concrete, creating structural safety hazards or appearance defects. Moreover, the high-speed falling concrete directly impacts the reinforcing steel, formwork, or the already poured concrete surface, not only causing material splashing and waste and environmental pollution, but also potentially damaging the reinforcing steel cover, formwork, and even causing coarse aggregate to break, further affecting the concrete performance.
[0003] Currently, there are some buffer devices or chutes on the market that have complex structures and are inconvenient to assemble and disassemble. For example, many devices are large in size and have many parts, resulting in low efficiency in installation, disassembly and transportation, making it difficult to meet the needs of rapid relocation of the boom pump and different work sites. Utility Model Content
[0004] The purpose of this utility model is to provide a height reduction guide for concrete pumping construction, especially for high-rise or large-drop concrete pouring scenarios.
[0005] This utility model is achieved through the following measures: A height reduction guide for a concrete pump, characterized in that it includes an upper steel pipe installed at the end of the pump wall pipe, a diverter installed at the lower end of the upper steel pipe, and a conical barrel installed around the diverter. The conical barrel can be a conventional concrete pouring conical barrel with a diameter of 1m, serving as a concrete transfer and buffer component to reduce the impact of vertical drop on the homogeneity of the concrete. A matching lower steel pipe is installed at the lower outlet of the conical barrel, and a water hose is connected to the lower steel pipe through a flange, which can be flexibly lengthened according to the pouring height requirements to further control the concrete outlet drop. The diverter includes a main pipe connected to the upper steel pipe. The lower end of the main pipe is closed and several sets of discharge pipes are evenly arranged around its perimeter. Concrete enters the upper steel pipe, then passes through the main pipe and several discharge pipes in sequence into the conical barrel, and finally flows out through the lower steel pipe. The upper steel pipe is selected with a diameter of φ160, which can be matched with the diameter of conventional pump pipes.
[0006] The specific features of this utility model also include: Both the upper and lower steel pipes are equipped with matching check valves. In this embodiment, ordinary check valves are used and the specifications of the check valves are matched with the steel pipes to ensure pipeline sealing and pressure compatibility. The discharge pipe consists of four sets and is connected to the main pipe via a flange structure, which facilitates disassembly and maintenance. The discharge pipe is a funnel-shaped structure with an upper length greater than the lower length and a lower inclination angle greater than the upper inclination angle, which can effectively buffer the concrete flow rate.
[0007] The distance between the outlet end of the discharge pipe and the inner wall of the conical barrel is not less than 10cm to avoid interference during concrete transportation. The top of the conical bucket is at least 10cm higher than the discharge pipe to prevent concrete from overflowing.
[0008] Several sets of steel plates are uniformly welded around the periphery of the main pipe. The other end of each steel plate is welded to the upper end of the conical barrel, thereby fixing the conical barrel to the distributor.
[0009] Several sets of steel plates II are evenly arranged around the periphery of the main pipe. A vertical plate I is provided at the free end of the steel plate II. Several sets of vertical plates II that cooperate with the vertical plate I are evenly welded around the upper end of the conical barrel. The vertical plate I and the corresponding vertical plate II are connected and fixed by bolts and nuts, thereby fixing the conical barrel to the distributor. At the same time, the bolt and nut structure can facilitate the disassembly and maintenance of the conical barrel.
[0010] The second steel plate is welded to the periphery of the main pipe.
[0011] The upper steel pipe has a threaded section with external threads on its outer periphery, which is close to the main pipe. A locking ring is provided around the threaded section. Several sets of grooves that mate with the second steel plate are evenly arranged around the circumference of the threaded section. The inner side of the second steel plate away from the first vertical plate has an insert plate that mates with the groove. The outer side of the insert plate away from the groove is set with an arc-shaped structure that mates with the outer periphery of the upper steel pipe. After the insert plate is inserted into the groove, it is locked and fixed by the locking ring. Specifically, when the insert plate is inserted, the locking ring is rotated downward to cover the insert plate, thereby fixing the second steel plate. This structure allows for easy disassembly of the second steel plate, thus facilitating subsequent equipment maintenance.
[0012] An insert block is provided in the center of the groove, and a slot is provided on the insert plate to cooperate with the insert block. The insert block is placed in the slot. Due to the thickness limitation of the upper steel pipe, the groove depth is not very deep. In order to facilitate the installation of the second steel plate, a structure is further provided in which the insert block and the slot cooperate. In this way, several sets of the second steel plates can be installed smoothly and locked and fixed by the locking ring.
[0013] The beneficial effects of this utility model are as follows: This invention, through multi-level buffering and diversion design, is adapted to the operation scenario of the concrete pump, effectively reduces the concrete pouring height, reduces the risk of segregation, and is easy to assemble and disassemble with strong adaptability. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of this utility model.
[0015] Figure 2 This is a structural schematic diagram of Embodiment 2 of the present invention.
[0016] Figure 3 This is a structural schematic diagram of Embodiment 3 of the present invention.
[0017] Figure 4 This is a schematic diagram of the related structure of the shunt in Embodiment 3 of this utility model.
[0018] Figure 5 This is a schematic diagram of the relevant structure of the steel plate in Embodiment 3 of this utility model.
[0019] The attached diagram is labeled as follows: 1. Upper steel pipe; 2. Check valve; 3. Main pipe; 4. Steel plate one; 5. Conical barrel; 6. Discharge pipe; 7. Lower steel pipe; 8. Steel plate two; 9. Vertical plate one; 10. Vertical plate two; 11. Locking ring; 12. Groove; 13. Insert block; 14. Threaded section; 15. Insert plate. Detailed Implementation
[0020] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to explain the solution.
[0024] Example 1 See Figure 1 A type of concrete pump height reduction guide includes an upper steel pipe 1 installed at the end of the pump wall pipe, a diverter installed at the lower end of the upper steel pipe 1, and a conical barrel 5 installed around the diverter. The conical barrel 5 can be a conventional concrete pouring conical barrel 5 with a diameter of 1m, which serves as a concrete transfer buffer component to reduce the impact of vertical drop on the homogeneity of the concrete. A matching lower steel pipe 7 is installed at the lower outlet of the conical barrel 5. The water hose is connected to the lower steel pipe 7 through a flange and can be flexibly lengthened according to the pouring height requirements to further control the concrete outlet drop. The diverter includes a main pipe 3 connected to the upper steel pipe 1. The lower end of the main pipe 3 is closed and several sets of discharge pipes 6 are evenly arranged around its perimeter. Concrete enters the upper steel pipe 1, then passes through the main pipe 3 and several discharge pipes 6 in sequence into the conical barrel 5, and finally flows out through the lower steel pipe 7. The upper steel pipe 1 is selected with a diameter of φ160, which can be matched with the diameter of conventional pump pipes.
[0025] Both the upper steel pipe 1 and the lower steel pipe 7 are equipped with matching check valves 2. In this embodiment, ordinary check valves 2 are used and the specifications of the check valves 2 are matched with the steel pipes to ensure pipeline sealing and pressure compatibility. The discharge pipe 6 consists of four sets and is connected to the main pipe 3 via a flange structure, which facilitates disassembly and maintenance. The discharge pipe 6 is a funnel-shaped structure with an upper length greater than the lower length and a lower inclination angle greater than the upper inclination angle, which can effectively buffer the concrete flow rate.
[0026] The distance between the outlet end of the discharge pipe 6 and the inner wall of the conical barrel 5 shall not be less than 10cm to avoid interference during concrete transportation. The top of the conical bucket 5 should be at least 10cm higher than the discharge pipe 6 to prevent concrete from overflowing.
[0027] Several sets of steel plates 4 are evenly welded around the periphery of the main pipe 3. The other end of the steel plate 4 is welded to the upper end of the conical barrel 5, thereby fixing the conical barrel 5 to the distributor.
[0028] Example 2 join Figure 2 A type of concrete pump height reduction guide includes an upper steel pipe 1 installed at the end of the pump wall pipe, a diverter installed at the lower end of the upper steel pipe 1, and a conical barrel 5 installed around the diverter. The conical barrel 5 can be a conventional concrete pouring conical barrel 5 with a diameter of 1m, which serves as a concrete transfer buffer component to reduce the impact of vertical drop on the homogeneity of the concrete. A matching lower steel pipe 7 is installed at the lower outlet of the conical barrel 5. The water hose is connected to the lower steel pipe 7 through a flange and can be flexibly lengthened according to the pouring height requirements to further control the concrete outlet drop. The diverter includes a main pipe 3 connected to the upper steel pipe 1. The lower end of the main pipe 3 is closed and several sets of discharge pipes 6 are evenly arranged around its perimeter. Concrete enters the upper steel pipe 1, then passes through the main pipe 3 and several discharge pipes 6 in sequence into the conical barrel 5, and finally flows out through the lower steel pipe 7. The upper steel pipe 1 is selected with a diameter of φ160, which can be matched with the diameter of conventional pump pipes.
[0029] Both the upper steel pipe 1 and the lower steel pipe 7 are equipped with matching check valves 2. In this embodiment, ordinary check valves 2 are used and the specifications of the check valves 2 are matched with the steel pipes to ensure pipeline sealing and pressure compatibility. The discharge pipe 6 consists of four sets and is connected to the main pipe 3 via a flange structure, which facilitates disassembly and maintenance. The discharge pipe 6 is a funnel-shaped structure with an upper length greater than the lower length and a lower inclination angle greater than the upper inclination angle, which can effectively buffer the concrete flow rate.
[0030] The distance between the outlet end of the discharge pipe 6 and the inner wall of the conical barrel 5 shall not be less than 10cm to avoid interference during concrete transportation. The top of the conical bucket 5 should be at least 10cm higher than the discharge pipe 6 to prevent concrete from overflowing.
[0031] Several sets of steel plates 2 8 are evenly arranged around the periphery of the main pipe 3. A vertical plate 1 9 is provided at the free end of the steel plate 2 8. Several sets of vertical plates 2 10 that cooperate with the vertical plate 1 9 are evenly welded around the upper end of the conical barrel 5. The vertical plate 1 9 and the corresponding vertical plate 2 10 are connected and fixed by bolts and nuts, so as to fix the conical barrel 5 and the distributor. At the same time, the bolt and nut structure can facilitate the disassembly and maintenance of the conical barrel 5.
[0032] Steel plate 28 is welded around the outer perimeter of main pipe 3.
[0033] Example 3 join Figure 3-5 A type of concrete pump height reduction guide includes an upper steel pipe 1 installed at the end of the pump wall pipe, a diverter installed at the lower end of the upper steel pipe 1, and a conical barrel 5 installed around the diverter. The conical barrel 5 can be a conventional concrete pouring conical barrel 5 with a diameter of 1m, which serves as a concrete transfer buffer component to reduce the impact of vertical drop on the homogeneity of the concrete. A matching lower steel pipe 7 is installed at the lower outlet of the conical barrel 5. The water hose is connected to the lower steel pipe 7 through a flange and can be flexibly lengthened according to the pouring height requirements to further control the concrete outlet drop. The diverter includes a main pipe 3 connected to the upper steel pipe 1. The lower end of the main pipe 3 is closed and several sets of discharge pipes 6 are evenly arranged around its perimeter. Concrete enters the upper steel pipe 1, then passes through the main pipe 3 and several discharge pipes 6 in sequence into the conical barrel 5, and finally flows out through the lower steel pipe 7. The upper steel pipe 1 is selected with a diameter of φ160, which can be matched with the diameter of conventional pump pipes.
[0034] Both the upper steel pipe 1 and the lower steel pipe 7 are equipped with matching check valves 2. In this embodiment, ordinary check valves 2 are used and the specifications of the check valves 2 are matched with the steel pipes to ensure pipeline sealing and pressure compatibility. The discharge pipe 6 consists of four sets and is connected to the main pipe 3 via a flange structure, which facilitates disassembly and maintenance. The discharge pipe 6 is a funnel-shaped structure with an upper length greater than the lower length and a lower inclination angle greater than the upper inclination angle, which can effectively buffer the concrete flow rate.
[0035] The distance between the outlet end of the discharge pipe 6 and the inner wall of the conical barrel 5 shall not be less than 10cm to avoid interference during concrete transportation. The top of the conical bucket 5 should be at least 10cm higher than the discharge pipe 6 to prevent concrete from overflowing.
[0036] Several sets of steel plates 2 8 are evenly arranged around the periphery of the main pipe 3. A vertical plate 1 9 is provided at the free end of the steel plate 2 8. Several sets of vertical plates 2 10 that cooperate with the vertical plate 1 9 are evenly welded around the upper end of the conical barrel 5. The vertical plate 1 9 and the corresponding vertical plate 2 10 are connected and fixed by bolts and nuts, so as to fix the conical barrel 5 and the distributor. At the same time, the bolt and nut structure can facilitate the disassembly and maintenance of the conical barrel 5.
[0037] The upper steel pipe 1 has a threaded section 14 with external threads on its outer periphery. The threaded section 14 is close to the main pipe 3. A locking ring 11 is provided around the threaded section 14. Several sets of grooves 12 that mate with the steel plate 8 are evenly arranged around the outer periphery of the threaded section 14. The inner side of the steel plate 8 away from the vertical plate 9 has an insert plate 15 that mates with the groove 12. The outer side of the insert plate 15 away from the groove 12 is set as an arc-shaped structure that mates with the outer periphery of the upper steel pipe 1. After the insert plate 15 is inserted into the groove 12, it is locked and fixed by the locking ring 11. Specifically, when the insert plate 15 is inserted, the locking ring 11 is rotated downward to cover the insert plate 15, thereby fixing the steel plate 8. This structure can facilitate the disassembly of the steel plate 8, thus facilitating subsequent maintenance of the equipment.
[0038] A plug 13 is provided in the middle of the groove 12. A slot is provided on the plug plate 15 to cooperate with the plug 13. The plug 13 is placed in the slot. Due to the thickness limitation of the upper steel pipe 1, the groove 12 is not very deep. In order to facilitate the installation of the steel plate 2 8, a structure in which the plug 13 and the slot cooperate is further provided. In this way, several sets of steel plates 2 8 can be installed smoothly and locked and fixed by the locking ring 11.
[0039] The technical features of this utility model not described can be implemented by or by using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this utility model, and this utility model is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model should also be within the protection scope of this utility model.
Claims
1. A type of riser for a vertical pump, characterized in that, It includes an upper steel pipe (1) set at the end of the wall pipe of the pump, a diverter is set at the lower end of the upper steel pipe (1), a conical barrel (5) is set around the diverter, and a matching lower steel pipe (7) is set at the lower outlet of the conical barrel (5). The diverter includes a main pipe (3) connected to the upper steel pipe (1), the lower end of the main pipe (3) is closed and several sets of discharge pipes (6) are evenly arranged around the periphery.
2. The riser guide for the overhead pump according to claim 1, characterized in that, Both the upper steel pipe (1) and the lower steel pipe (7) are equipped with matching check valves (2); The discharge pipe (6) consists of four sets and is connected to the main pipe (3) via a flange structure; The discharge pipe (6) is a trumpet-shaped structure with an upper length greater than the lower length and a lower tilt angle greater than the upper tilt angle.
3. The riser guide for the overhead pump according to claim 2, characterized in that, The distance between the outlet end of the discharge pipe (6) and the inner wall of the conical barrel (5) is not less than 10cm; The top of the conical barrel (5) is at least 10 cm higher than the discharge pipe (6).
4. The riser guide for the overhead pump according to claim 1, characterized in that, The main tube (3) is uniformly welded with several sets of steel plates (4) around its periphery, and the other end of the steel plates (4) is welded to the upper end of the conical barrel (5).
5. The riser guide for the overhead pump according to claim 1, characterized in that, The main tube (3) is uniformly provided with several sets of steel plates (8) around its perimeter. The free end of the steel plate (8) is provided with a vertical plate (9). The upper end of the conical barrel (5) is uniformly welded with several sets of vertical plates (10) that cooperate with the vertical plate (9). The vertical plate (9) and the corresponding vertical plate (10) are connected and fixed by bolts and nuts.
6. The riser guide for the overhead pump according to claim 5, characterized in that, The steel plate 2 (8) is welded around the main tube (3).
7. The riser guide for the overhead pump according to claim 5, characterized in that, The upper steel pipe (1) has a threaded section (14) with external threads on its outer periphery. The threaded section (14) is close to the main pipe (3). A locking ring (11) is provided around the threaded section (14). Several sets of grooves (12) that cooperate with the steel plate (8) are evenly arranged around the outer periphery of the threaded section (14). The inner side of the steel plate (8) away from the vertical plate (9) is provided with a plate (15) that cooperates with the groove (12). The outer side of the plate (15) away from the groove (12) is set with an arc-shaped structure that cooperates with the outer periphery of the upper steel pipe (1). After the plate (15) is inserted into the groove (12), it is locked and fixed by the locking ring (11).
8. The riser guide for the overhead pump according to claim 7, characterized in that, A plug (13) is provided in the center of the groove (12), and a slot is provided on the plug plate (15) to cooperate with the plug (13). The plug (13) is located in the slot.