A kind of building construction insulation board auxiliary installation equipment
Patent Information
- Application Number
- CN202521278658.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-21
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-06-21
AI Technical Summary
[0006]本实用新型的目的是为了解决现有技术中存在保温板安装定位精度差、高空作业适配性低及夹持不稳定的问题,而提出的一种建筑施工用保温板辅助安装设备
[0015]1、本实用新型中,通过多维度调节与精准定位结构,实现保温板安装高精度控制,利用第一电机驱动齿轮传动组,结合正交双轴调节结构,可在水平、垂直方向多角度调整,适配建筑立面复杂安装需求,同时,传动伸缩杆与电动伸缩杆同步伸缩,精准控制设备与安装面距离,相比传统方式提升角度调节分辨率与安装位置精度,保障施工质量,第二电机通过齿轮齿条传动使夹持板同步平行开合,限位滑动架确保运动精度,避免保温板受损,模块化设计便于维护与规格适配。
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Figure CN224799924U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary installation technology for insulation boards, and in particular to an auxiliary installation device for insulation boards used in building construction. Background Technology
[0002] With the continuous improvement of building energy efficiency standards, insulation boards, as a key material for building energy conservation, directly affect building energy consumption and performance through their installation quality. In the current building construction field, insulation board installation is gradually developing towards automation and efficiency, but there are still many problems that need to be solved in the existing technology.
[0003] Shortcomings of existing technology:
[0004] 1) Insufficient positioning accuracy and adjustment flexibility: Traditional insulation board installation relies heavily on manual operation or simple mechanical assistance, making it difficult to achieve multi-dimensional precise positioning. When faced with complex building facades such as curved walls and irregular structures, conventional equipment cannot flexibly adjust the installation angle and distance, resulting in large gaps and loose fit of the insulation boards, which affects the insulation effect and the quality of the building's appearance. In addition, manual measurement and calibration are prone to errors, resulting in low construction efficiency.
[0005] 2) Poor safety and versatility of high-altitude operations: In the construction of insulation for high-rise buildings, the existing equipment and high-altitude work platforms have low compatibility, and the installation and dismantling process is complicated, which increases the construction time cost and safety hazards. At the same time, most equipment has a simple clamping structure, which is difficult to adapt to insulation boards of different specifications and materials. Furthermore, under the influence of factors such as wind and vibration at high altitudes, problems such as insulation boards slipping and equipment shaking are likely to occur, which threaten construction safety and reduce construction efficiency and quality. Utility Model Content
[0006] The purpose of this utility model is to solve the problems of poor positioning accuracy, low adaptability to high-altitude operations and unstable clamping of insulation boards in the existing technology, and to propose an auxiliary installation device for insulation boards in building construction.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: an auxiliary installation device for insulation boards in building construction, comprising a first mounting plate, wherein a distance adjustment and rotation alignment mechanism is fixedly installed on the outer surface of the first mounting plate; the distance adjustment and rotation alignment mechanism comprises a first motor, wherein a first gear is fixedly connected to the output end of the first motor, a second gear meshes with the outer wall of the first gear, a set of transmission telescopic rods is fixedly connected to the outer surface of the second gear, an outer rotating shaft of a first rotating shaft is fixedly connected to the inside of the second gear, an electric telescopic rod is fixedly connected to the inner rotating shaft of the first rotating shaft, an inner rotating shaft of a second rotating bearing is fixedly connected to the output end of the electric telescopic rod, a second mounting plate is fixedly connected to the outer rotating shaft of the second rotating bearing, and one end of the transmission telescopic rod is fixedly connected to the outer surface of the second mounting plate.
[0008] Preferably, a clamping mechanism is fixedly connected to the outer surface of the second mounting plate; the clamping mechanism includes a set of transmission frames, a mounting bracket is fixedly connected to the outer surface of the transmission frames, a set of limiting sliding frames is fixedly connected to the outer surface of the mounting bracket, a mounting part of the second motor is fixedly connected to the outer surface of the mounting bracket, and a third gear is fixedly connected to the output end of the second motor.
[0009] Preferably, the outer wall of the third gear is engaged with a set of racks, and each of the opposite sides of the set of racks is fixedly connected with a clamping plate.
[0010] Preferably, the internal rotating shaft of the first rotating shaft is fixedly connected to the outer surface of the first mounting plate via a fixing rod.
[0011] Preferably, the mounting part of the first motor is fixedly mounted on the outer surface of the first mounting plate, and the output end of the first motor is rotatably connected to the inside of the first mounting plate.
[0012] Preferably, the outer surfaces of one set of transmission frames and the outer surfaces of the second mounting plate are fixedly connected, and the outer surfaces of one set of racks are slidably disposed in the limiting grooves of the limiting sliding frame.
[0013] Preferably, a suspended platform connecting frame is fixedly installed on the outer surface of the first mounting plate, and the outer surface of the suspended platform connecting frame cooperates with the suspended platform device required for high-altitude operations.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0015] 1. In this utility model, high-precision control of insulation board installation is achieved through multi-dimensional adjustment and precise positioning structure. The first motor drives the gear transmission group, combined with the orthogonal dual-axis adjustment structure, which can be adjusted at multiple angles in the horizontal and vertical directions to adapt to the complex installation requirements of building facades. At the same time, the transmission telescopic rod and the electric telescopic rod extend and retract synchronously to precisely control the distance between the equipment and the installation surface. Compared with the traditional method, the angle adjustment resolution and installation position accuracy are improved, ensuring construction quality. The second motor drives the clamping plate to open and close synchronously and in parallel through gear and rack transmission. The limit sliding frame ensures the motion accuracy and avoids damage to the insulation board. The modular design facilitates maintenance and specification adaptation.
[0016] 2. In this utility model, the added suspended platform connecting frame can quickly and stably connect with the high-altitude work suspended platform. Combined with the overall rigid support structure, it resists high-altitude wind force and swaying, solves the problem of traditional equipment deployment in high-rise buildings, and improves construction efficiency and safety. Attached Figure Description
[0017] Figure 1 This is a perspective view of an auxiliary installation device for insulation boards in building construction proposed in this utility model;
[0018] Figure 2 This utility model provides a three-dimensional view of the mechanism connection of an auxiliary installation device for insulation boards used in building construction.
[0019] Figure 3 This is a three-dimensional view of the connection mechanism of an auxiliary installation device for insulation boards in building construction, as proposed in this utility model.
[0020] Figure 4 A perspective view of a distance adjustment and rotation alignment mechanism for an auxiliary installation device for insulation boards in building construction, as proposed in this utility model.
[0021] Figure 5 This utility model presents a perspective view of the clamping mechanism of an auxiliary installation device for insulation boards used in building construction.
[0022] Legend: 1. First mounting plate; 11. Suspended basket connecting frame; 2. Distance adjustment and rotation alignment mechanism; 201. First motor; 202. First gear; 203. Second gear; 204. Transmission telescopic rod; 205. First rotating shaft; 206. Electric telescopic rod; 207. Second rotating bearing; 208. Second mounting plate; 3. Clamping mechanism; 301. Transmission frame; 302. Mounting bracket; 303. Limiting sliding frame; 304. Second motor; 305. Third gear; 306. Rack; 307. Clamping plate. Detailed Implementation
[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0025] Example 1: As Figures 1-4 As shown, this utility model provides as follows Figure 1 As shown, the auxiliary installation equipment for building insulation boards in this embodiment includes: a first mounting plate 1, on the outer surface of which a distance adjustment and rotation alignment mechanism 2 is fixedly installed; the distance adjustment and rotation alignment mechanism 2 includes a first motor 201, the output end of which is fixedly connected to a first gear 202, the outer wall of which is meshed with a second gear 203, the outer surface of which is fixedly connected to a set of transmission telescopic rods 204, the inner part of which is fixedly connected to the outer rotating shaft of a first rotating shaft 205, the inner rotating shaft of which is fixedly connected to an electric telescopic rod 206, the output end of which is fixedly connected to the inner rotating shaft of a second rotating bearing 207, the outer rotating shaft of which is fixedly connected to a second mounting plate 208, and the outer surface of which is fixedly connected to one end of the transmission telescopic rod 204.
[0026] The overall effect of Embodiment 1 is as follows: Multi-angle adjustment system 2 gear transmission group 201-203: The output end of the first motor 201 drives the first gear 202, which, through meshing with the second gear 203, converts the motor's rotation into a low-speed, high-torque output from the second gear, achieving precise angle adjustment. Dual-axis rotation structure 205 / 207: The outer rotation shaft of the first rotation shaft 205 engages with the second gear 203, and the inner rotation shaft connects to the electric telescopic rod 206, forming a horizontal rotation shaft; the inner and outer rings of the second rotation bearing 207 are fixed to the output end of the electric telescopic rod 206 and the second mounting plate 208, respectively, forming a vertical rotation shaft. The two axes are orthogonal, achieving multi-angle spatial adjustment. Telescopic synchronization mechanism 204 / 206: The transmission telescopic rod 204 adopts a nested structure, extending and retracting synchronously with the electric telescopic rod 206, ensuring structural rigidity is maintained at different extension lengths.
[0027] Example 2: Figures 1-4As shown, a clamping mechanism 3 is fixedly connected to the outer surface of the second mounting plate 208; the clamping mechanism 3 includes a set of transmission frames 301, a mounting bracket 302 is fixedly connected to the outer surface of the set of transmission frames 301, a set of limiting sliding frames 303 is fixedly connected to the outer surface of the mounting bracket 302, a mounting part of the second motor 304 is fixedly connected to the outer surface of the mounting bracket 302, and a third gear 305 is fixedly connected to the output end of the second motor 304.
[0028] The overall effect of Embodiment 2 is as follows: a stable mechanical support structure: a set of transmission frames 301 firmly connects the clamping mechanism 3 to the outer surface of the second mounting plate 208, providing basic support for the entire clamping mechanism. The mounting bracket 302 further fixes a set of limiting sliding frames 303 and the second motor 304, so that each component forms a stable triangular support structure in space. This design enhances the overall rigidity of the clamping mechanism, effectively resists external vibration and impact during equipment operation, ensures stable operation of the clamping mechanism, and avoids the impact of structural shaking on the clamping accuracy of the subsequent insulation board. Precise motion guidance function: the limiting sliding frame 303 is fixed to the outer surface of the mounting bracket 302, and its internal limiting groove provides precise guidance for the movement of the subsequent rack 306. In actual operation, the rack 306 slides smoothly in the limiting groove, strictly limiting its movement trajectory, ensuring that the racks 306 on both sides can move synchronously in a straight line, avoiding deviation or jamming, thereby improving the uniform and stable clamping action. A reliable and efficient power transmission foundation is provided: the second motor 304 is securely mounted on the mounting bracket 302 via the mounting part, and its output end is fixedly connected to the third gear 305, forming a stable power transmission starting point. This installation method ensures that the power output of the second motor 304 is efficiently and stably transmitted to the third gear 305, reducing power loss and providing stable and strong power support for the subsequent gear and rack transmission and the movement of the clamping plate 307. This ensures that the clamping action can respond quickly and accurately to control commands. The modular design advantages are highlighted: the structural design with the transmission frame 301 and the mounting bracket 302 as the core makes the clamping mechanism 3 an independent functional module. This not only facilitates disassembly and assembly during equipment transportation and storage, but also facilitates later maintenance and replacement. When the clamping mechanism 3 malfunctions or needs to be upgraded, construction personnel can quickly disassemble and repair it as a whole without large-scale disassembly of the entire equipment, effectively shortening equipment maintenance time and reducing maintenance costs.
[0029] Example 3: As Figures 1-4As shown, a set of racks 306 meshes with the outer wall of the third gear 305. Clamping plates 307 are fixedly connected to the opposite sides of the set of racks 306. The internal rotating shaft of the first rotating shaft 205 is fixedly connected to the outer surface of the first mounting plate 1 through a fixing rod. The mounting part of the first motor 201 is fixedly installed on the outer surface of the first mounting plate 1. The output end of the first motor 201 is rotatably connected to the inside of the first mounting plate 1. The outer surface of a set of transmission frames 301 is fixedly connected to the outer surface of the second mounting plate 208. The outer surfaces of a set of racks 306 are slidably set in the limiting groove of the limiting sliding frame 303. A suspended basket connecting frame 11 is fixedly installed on the outer surface of the first mounting plate 1. The outer surface of the suspended basket connecting frame 11 cooperates with the suspended basket device required for high-altitude operations.
[0030] The overall effect of Embodiment 3 is as follows: Convenient and adaptable for high-altitude operations: The suspended platform connecting frame 11 on the outer surface of the first mounting plate 1 can quickly and stably cooperate with the high-altitude work platform device. In actual construction, construction personnel can install the equipment onto the suspended platform without complicated operations, greatly shortening the equipment deployment time and enabling the equipment to be put into use quickly, improving the efficiency of high-altitude insulation board installation and enhancing overall structural stability: The internal rotating shaft of the first rotating shaft 205 is connected to the first mounting plate 1 via a fixing rod, forming a stable support structure to ensure the stability of the distance adjustment and rotation alignment mechanism 2 during operation; simultaneously, a set of transmission frames 301 firmly connects the clamping mechanism 3 to the second mounting plate 208, making the coordination of each mechanism better during operation. Even in complex high-altitude environments, the overall structural stability of the equipment can be guaranteed, reducing shaking and avoiding the impact of structural instability on the insulation board. Installation accuracy, precise clamping and guidance: The outer surface of a set of racks 306 slides within the limiting groove of the limiting sliding frame 303, providing precise guidance for the movement of the racks 306. This ensures that the racks 306 on both sides drive the clamping plate 307 to move synchronously, ensuring uniform force when clamping the insulation board and avoiding damage to the insulation board due to uneven clamping. This achieves precise and stable clamping of the insulation board, improving installation quality. Reliable power transmission: The first motor 201 is firmly installed on the outer surface of the first mounting plate 1, and its output end is rotatably connected to the inside of the first mounting plate 1. It can stably output power to drive the distance adjustment and rotation alignment mechanism 2. The second motor 304 is installed through the mounting bracket 302 and then transmitted to the clamping plate 307 through the meshing of the third gear 305 and the rack 306. This ensures stable and reliable execution of the clamping action and provides stable power support for the entire installation operation.
[0031] Usage and Working Principle: I. Usage and Equipment Preparation: Securely install the first mounting plate 1 onto the construction machinery (such as a suspended platform or lifting platform), connect the equipment power supply, check that the connections of each mechanism part are secure, and confirm that the first motor 201, the second motor 304, and the electric telescopic rod 206 are normal. Distance Adjustment and Rotation Alignment: According to the installation position of the insulation board, input the target distance and angle parameters into the equipment control system, start the first motor 201, and the distance adjustment and rotation alignment mechanism 2 will start working. Adjust the second mounting plate 208 to the appropriate position and angle. Insulation Board Clamping: Move the equipment above the insulation board, align the clamping plate 307 with both sides of the insulation board, start the second motor 304, and the clamping mechanism 3 will operate, clamping the plates on both sides. 307 synchronously moves inward to clamp the insulation board. Installation operation: The equipment holding the insulation board is moved to the installation position by construction machinery. The distance adjustment and rotation alignment mechanism 2 is finely adjusted again to make the insulation board accurately fit the installation surface. After the installation is completed, the clamping plate 307 is released, and the equipment returns to the initial position to prepare for the next operation. II. Working principle Distance adjustment and rotation alignment principle Horizontal rotation adjustment: After the first motor 201 is started, the output end drives the first gear 202 to rotate. The first gear 202 meshes with the second gear 203, causing the second gear 203 to rotate. Since the second gear 203 is fixedly connected to the external rotation shaft of the first rotation shaft 205, it drives the first rotation shaft 205 to rotate, thereby causing the transmission telescopic rod 204 and the second mounting plate 2 to rotate. 08. Horizontal rotation is achieved, enabling angle adjustment. Vertical rotation adjustment: When the electric telescopic rod 206 extends or retracts, it pushes the internal rotating shaft of the second rotating bearing 207. Because the external rotating shaft of the second rotating bearing 207 is fixed to the second mounting plate 208, it drives the second mounting plate 208 to rotate around the vertical axis, achieving vertical angle adjustment. Distance adjustment: While the electric telescopic rod 206 extends and retracts, the transmission telescopic rod 204 extends and retracts synchronously, thereby adjusting the distance between the second mounting plate 208 and the first mounting plate 1 to meet the distance requirements in different installation scenarios. Clamping mechanism working principle: After the second motor 304 starts, its output end drives the third gear 305 to rotate. The third gear 305 meshes with a set of racks 306, thus... The circular motion of the third gear 305 is converted into the linear motion of the rack 306. Since the rack 306 is fixedly connected to the clamping plate 307 and slides within the limiting groove of the limiting sliding frame 303, the racks 306 on both sides move synchronously in opposite directions, driving the clamping plate 307 to move synchronously inward or outward, thereby clamping and releasing the insulation board. The internal rotating shaft of the first rotating shaft 205 is connected to the first mounting plate 1 via a fixed rod, ensuring the stability of the distance adjustment and rotation alignment mechanism 2 during adjustment and its coordinated movement with the clamping mechanism 3. The transmission frame 301 fixes the clamping mechanism 3 to the second mounting plate 208, allowing the clamping mechanism 3 to adjust synchronously with changes in the position and angle of the second mounting plate 208.Ensure that the insulation board can be accurately clamped and installed under any circumstances.
[0032] The wiring diagrams of the suspended basket connecting frame 11, the first motor 201, the transmission telescopic rod 204, the electric telescopic rod 206, and the second motor 304 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control methods and wiring layouts of the suspended basket connecting frame 11, the first motor 201, the transmission telescopic rod 204, the electric telescopic rod 206, and the second motor 304 will not be explained in detail.
[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An auxiliary installation device for insulation boards used in building construction, characterized in that, include: The first mounting plate (1) has a distance adjustment and rotation alignment mechanism (2) fixedly mounted on its outer surface. The distance adjustment and rotation alignment mechanism (2) includes a first motor (201), the output end of the first motor (201) is fixedly connected to a first gear (202), the outer wall of the first gear (202) is meshed with a second gear (203), the outer surface of the second gear (203) is fixedly connected to a set of transmission telescopic rods (204), the inner side of the second gear (203) is fixedly connected to the outer rotating shaft of the first rotating shaft (205), the inner rotating shaft of the first rotating shaft (205) is fixedly connected to an electric telescopic rod (206), the output end of the electric telescopic rod (206) is fixedly connected to the inner rotating shaft of the second rotating bearing (207), the outer rotating shaft of the second rotating bearing (207) is fixedly connected to a second mounting plate (208), and the outer surface of the second mounting plate (208) is fixedly connected to one end of the transmission telescopic rod (204).
2. The auxiliary installation equipment for insulation boards in building construction according to claim 1, characterized in that: The outer surface of the second mounting plate (208) is fixedly connected to a clamping mechanism (3); The clamping mechanism (3) includes a set of transmission frames (301), and a mounting bracket (302) is fixedly connected to the outer surface of the set of transmission frames (301). A set of limiting sliding frames (303) is fixedly connected to the outer surface of the mounting bracket (302). The mounting part of the second motor (304) is fixedly connected to the outer surface of the mounting bracket (302), and a third gear (305) is fixedly connected to the output end of the second motor (304).
3. The auxiliary installation equipment for insulation boards in building construction according to claim 2, characterized in that: The outer wall of the third gear (305) is meshed with a set of racks (306), and clamping plates (307) are fixedly connected to the opposite sides of the set of racks (306).
4. The auxiliary installation equipment for insulation boards in building construction according to claim 1, characterized in that: The internal rotating shaft of the first rotating shaft (205) is fixedly connected to the outer surface of the first mounting plate (1) by a fixing rod.
5. The auxiliary installation equipment for insulation boards in building construction according to claim 1, characterized in that: The mounting part of the first motor (201) is fixedly mounted on the outer surface of the first mounting plate (1), and the output end of the first motor (201) is rotatably connected to the inside of the first mounting plate (1).
6. The auxiliary installation equipment for insulation boards in building construction according to claim 3, characterized in that: The outer surface of one set of transmission frames (301) and the outer surface of the second mounting plate (208) are fixedly connected, and the outer surface of one set of racks (306) are slidably disposed in the limiting groove of the limiting sliding frame (303).
7. The auxiliary installation equipment for insulation boards in building construction according to claim 5, characterized in that: The outer surface of the first mounting plate (1) is fixedly mounted with a suspended basket connecting frame (11), and the outer surface of the suspended basket connecting frame (11) and the suspended basket device required for high-altitude operations cooperate with each other.