A pre-embedded part installation auxiliary device for V-shaped filtrate tank

Abstract

A kind of V-shaped filtrate tank embedded part installation auxiliary device, comprising: support column;Supporting member is fixed on concrete ground;Fastening plate is installed on support column;Positioning assembly is arranged above fastening plate, it includes positioning plate and is provided with sliding track along its length direction on positioning plate;Clamping piece is used to fasten positioning assembly on fastening plate, it can move horizontally on sliding track, to review and determine the coordinates of embedded bolt;Steel pipe is used to reinforce fastening plate and support column;Wherein, support column is fixed to ground by supporting member, positioning assembly is connected with fastening plate by clamping piece.This application can significantly improve the positioning accuracy and installation efficiency of embedded bolt, reduce the risk of rework caused by error;By replacing traditional formwork system, improve material turnover utilization rate, save construction cost;At the same time, its adjustable structure and modular design can be applied to different specifications of filter beam construction.

Description

Technical Field

[0001] This application belongs to the field of civil engineering construction technology, and in particular relates to an auxiliary device for the installation of embedded parts for V-shaped filtrate tanks, especially an auxiliary device for the installation of embedded bolts in the filter beams of V-shaped filtrate tanks. Background Technology

[0002] The V-type filtration tank is a crucial pretreatment stage in the entire plant's water treatment process, and its filtration function is primarily achieved through the filter plates within the tank. As the core carrier of the filter plates, the construction quality of the filter beams directly affects the overall operational efficiency of the filtration tank. A key construction challenge lies in the installation of the numerous pre-embedded bolts used to fix the filter plates.

[0003] Currently, the common construction process in the industry is to first tie the filter beam reinforcement, then erect the formwork, and finally install and fix the pre-embedded bolts. However, due to the large number of pre-embedded bolts and their extremely high requirements for positioning accuracy, existing conventional construction methods are unable to reliably and efficiently meet this high-precision positioning requirement.

[0004] In practice, bolts are prone to positional deviations during installation and welding, leading to serious precision deviations. This not only affects the accurate installation of subsequent filter plates, but may even require the rework of the already poured concrete structure, resulting in material waste and project delays.

[0005] Furthermore, traditional construction methods rely on wooden formwork and complex scaffolding reinforcement systems, resulting in low formwork turnover, significant material waste, and high costs. Additionally, verifying bolt positions is tedious and inefficient. Therefore, there is an urgent need for a specialized device and construction method that can ensure the accuracy of pre-embedded bolt installation, improve installation efficiency, and reduce the cost of the formwork system. Summary of the Invention

[0006] This application provides an auxiliary device for installing embedded parts for V-type filtrate tanks, which solves the technical problem that the positioning accuracy of existing embedded bolts is difficult to guarantee during installation and welding, and that they are prone to displacement, resulting in serious deviations in accuracy.

[0007] To solve at least one of the above-mentioned technical problems, the technical solution adopted in this application is:

[0008] An auxiliary device for installing embedded parts in a V-shaped filtrate tank includes:

[0009] Support columns are used to adjust and support the height of the entire auxiliary device;

[0010] Support components, fixed to the concrete ground, are used to stabilize the support column;

[0011] Fastening plates, installed on the support columns, are used to replace traditional templates;

[0012] A positioning component, disposed above the fastening plate, is used to position the installation position of the pre-embedded bolts. It includes a positioning plate with a sliding rail arranged along its length.

[0013] A clamping element for securing the positioning assembly to the fastening plate, which can move horizontally on the sliding track to verify the coordinates of the pre-embedded bolts;

[0014] Steel pipes are used to reinforce the fastening plate and the support column;

[0015] The support column is fixed to the ground by the support member, and the positioning component is connected to the fastening plate by the clamping member.

[0016] Furthermore, the clamping member includes an arc-shaped body, a vertical clamping end at the top of the body, and a horizontal clamping end at its bottom. Both the vertical clamping end and the horizontal clamping end are provided with a pin and a reference plate that cooperates with the pin. The pin passes through the reference plate and is threadedly engaged with the reference plate.

[0017] Furthermore, the sliding rails are symmetrically arranged on the outer edge of the positioning plate, and infrared transmitters and infrared receivers are respectively arranged opposite to each other on the sliding rails on both sides. The infrared transmitters and infrared receivers can move horizontally along the sliding rails synchronously to determine the position of the mounting holes of the verification pre-embedded bolts.

[0018] Furthermore, a number of mounting holes are provided on the positioning plate; the installation positions of the pre-embedded bolts are determined and verified based on the infrared transmitter and the infrared receiver, and the position points of all the mounting holes are verified on the length axis of the positioning plate.

[0019] Furthermore, the support column includes an upper section, a lower section, and fasteners. The fasteners consist of a screw, a quick-release and quick-tightening rod, and a fastening clamp, and are used to adjust and lock the height of the support column.

[0020] Furthermore, the support member includes a planar base plate with a threaded post on the base plate, the threaded post engaging with the threaded hole in the lower section.

[0021] Furthermore, the steel pipes are spaced apart between the support column and the fastening plate, and are perpendicularly connected to the support column and the fastening plate.

[0022] Furthermore, the fastening plate is located inside the support column, and each support column is equipped with several vertically arranged fastening plates, which are connected to the support column and the steel pipe by wire.

[0023] The V-shaped filtrate tank pre-embedded component installation auxiliary device designed in this application can significantly improve the positioning accuracy and installation efficiency of pre-embedded bolts, and reduce the risk of rework due to errors; by replacing the traditional template system, it can improve the material turnover utilization rate and save construction costs; at the same time, its adjustable structure and modular design enhance the adaptability of the auxiliary device, making it suitable for the construction of filter beams of different specifications, and optimizing the overall construction process while ensuring quality. Attached Figure Description

[0024] Figure 1 This is a structural schematic diagram of the embedded part installation auxiliary device in this application;

[0025] Figure 2 This is a side view of the embedded part installation auxiliary device in this application;

[0026] Figure 3 This is a top view of the positioning component in this application;

[0027] Figure 4 This is a side view of the clamping component and positioning assembly in this application.

[0028] Figure 5 This is an exploded view of the support column in this application;

[0029] Figure 6 This is an example diagram of the fit between the support component and the support column in this application;

[0030] Figure 7 This is a structural schematic diagram of the clamping component in this application.

[0031] In the picture:

[0032] 1. Infrared emitter 2. Embedded bolts 3. Infrared receiver 4. Clamping components 4.1 Vertical clamping end 4.2 Horizontal clamping end 4.3. Ontology 5. Positioning components 5.1 Positioning Plate 5.2 Sliding track 5.3 Mounting Holes 6. Steel pipes 7. Supporting columns 7.1, upper section 7.2 Fasteners 7.2.1 Screw 7.2.2 Quick-release and quick-tensioning rod 7.2.3 Fastening clamp 7.3, next section 8. Fastening plate 9. Support components 10. Embedded steel bars Detailed Implementation

[0033] The present application will now be described in detail with reference to the accompanying drawings and specific examples of reinforcing bars.

[0034] This embodiment proposes an auxiliary device for installing embedded parts in a V-shaped filtrate tank, such as... Figure 1-2 As shown, it includes: a support column 7 for adjusting and supporting the height of the entire auxiliary device; a support member 9 for stabilizing the support column 7 and fixing it to the concrete ground; a fastening plate 8 for replacing the traditional formwork and installed on the support column 7; a positioning component 5 for positioning the installation position of the pre-embedded bolts and set above the fastening plate 8; a clamping member 4 for fastening the positioning component 5 to the fastening plate 8; and several steel pipes 6 for reinforcing the fastening plate 8 and the support column 7; the support column 7 is fixed to the ground by the support member 9, and the positioning component 5 is connected to the fastening plate 8 by the clamping member 4.

[0035] like Figure 6As shown, the support member 9 is connected to the support column 7, and each support column 7 has a support member 9 underneath. The support member 9 includes a planar base plate with a threaded post on it, which directly mates with a threaded hole on the lower section 7.3 of the support column 7. The support member 9 reliably anchors the entire device to the ground, distributing and fixing the load transmitted from the support column to the concrete ground through the base plate and threaded post, providing a stable and stationary reference plane for the entire high-precision positioning system.

[0036] like Figure 5 As shown, the support column 7 includes an upper section 7.1, a lower section 7.3, and a fastener 7.2 for connecting the upper section 7.1 and the lower section 7.3. The fastener 7.2 consists of a screw 7.2.1, a quick-release and quick-tightening rod 7.2.2, and a clamping clip 7.2.3, used to adjust and lock the height of the support column 7. The support column 7 provides adjustable and stable vertical support. Through the telescopic structure composed of the upper section 7.1, the lower section 7.3, and the fastener 7.2, the working height of the entire device can be flexibly adjusted to adapt to the construction needs of filter beams of different specifications, and it serves as the load-bearing skeleton of the entire device.

[0037] like Figure 3 As shown, the positioning component 5 includes a positioning plate 5.1, on which a sliding rail 5.2 is provided along its length. The length of the positioning plate 5.1 spans the support columns 7 on both outermost ends and covers the positions of all vertically arranged steel pipes 6.

[0038] like Figure 4 As shown, the sliding track 5.2 is symmetrically arranged at the outer edge of the positioning plate 5.1, and there is a distance between it and the outer edge of the positioning plate 5.1, so as to leave enough space for the vertical clamping end 4.1 of the clamping member 4 to clamp.

[0039] An infrared transmitter 1 and an infrared receiver 3 are respectively arranged opposite to each other on the sliding rails 5.2 on both sides. The infrared transmitter 1 and the infrared receiver 3 can move horizontally along the length of the sliding rails 5.2 synchronously to determine the position of the mounting hole 5.3 of the verification pre-embedded bolt 2.

[0040] like Figure 3 As shown, the positioning plate 5.1 has several mounting holes 5.3, mainly for installing pre-embedded bolts 2. The positions of the mounting holes 5.3 have been pre-machined before installation. The installation positions of the pre-embedded bolts 2 are determined and verified based on the infrared transmitter 1 and infrared receiver 3, and the positions of all mounting holes 5.3 are verified along the length axis of the positioning plate 5.1. By synchronously moving the infrared transmitter 1 and infrared receiver 3 on the sliding track 5.2, the installation position of each pre-embedded bolt 2 can be quickly and accurately determined and verified, greatly reducing errors caused by human observation and traditional measurement methods, which is key to ensuring overall installation accuracy.

[0041] The positioning component 5 serves as a precise positioning mold and measurement reference for the pre-embedded bolt 2. Its positioning plate 5.1 and preset mounting holes 5.3 provide a precise initial position for the pre-embedded bolt 2, while the sliding rail 5.2 provides a moving path for the infrared measurement system. It is the core module for achieving batch, efficient and accurate positioning.

[0042] like Figure 1-2 As shown in Figures 4 and 7, the clamping member 4 can move horizontally on the sliding rail 5.2 to verify and determine the coordinates of the pre-embedded bolt 2. The clamping member 4 includes an arc-shaped body 4.3, with a vertical clamping end 4.1 at the top and a horizontal clamping end 4.2 at the bottom. Both the vertical clamping end 4.1 and the horizontal clamping end 4.2 are provided with a pin and a reference plate that mates with the pin. The pin passes through the reference plate and mates with the thread on the reference plate.

[0043] The clamping component 4 can not only securely lock the positioning component 5 onto the fastening plate 8, but also move along the track to adapt to different measurement and verification points. Its pin design provides reliable locking force, ensuring that the positioning component will not shift during construction.

[0044] like Figure 1-2 As shown, steel pipes 6 are spaced apart between the support columns 7 and the vertically arranged fastening plates 8, and are vertically and intersectingly connected to the support columns 7 and fastening plates 8. The fastening plates 8 are located inside the support columns 7, and each support column 7 is equipped with several vertically arranged fastening plates 8, which are connected to the support columns 7 and steel pipes 6 by wire. The steel pipes 6 provide lateral and vertical reinforcement, ensuring overall rigidity and stability; by forming a cross connection between the support columns 7 and the fastening plates 8, they effectively connect the individual support columns 7 into a stable overall frame, preventing deformation or displacement under external forces such as concrete pouring, thereby indirectly ensuring final accuracy.

[0045] By replacing traditional wooden formwork with fastening plate 8, material turnover and cost savings are achieved. It is no longer just a molded formwork, but also becomes the installation base for the entire auxiliary device. It can be reused, reducing the consumption and waste of traditional formwork.

[0046] The pre-embedded bolt 2 is fixed to the pre-embedded steel bar 10 located between the two fastening plates 8 by iron wire, and the top of the pre-embedded bolt 2 passes through the mounting hole 5.3 on the positioning plate 5.1 and protrudes from the positioning plate 5.1.

[0047] A method for using an auxiliary device for installing embedded parts in a V-shaped filtrate tank, employing the auxiliary device as described above, includes the following steps:

[0048] S1. According to the size of the filter beam at the construction site, assemble and erect the support column 7. Adjust the height of the support column 7 by using the fasteners 7.2 of the support column 7 to install the support component 9 and fix the support component 9 to the concrete ground; at the same time, tighten the fasteners 7.2.

[0049] S2. Prepare an infrared transmitter 1 and an infrared receiver 3; a positioning assembly 5; several clamping parts 4, several steel pipes 6 and several fastening plates 8.

[0050] S3. Use steel pipe 6 to reinforce the fastening plate 8 in the support column 7 system. First, reinforce the upper and lower ends of the fastening plate 8 to ensure that the fastening plate 8 is vertical. Then install the positioning component 5 and use clamping piece 4 to fasten the positioning component 5 above the fastening plate 8.

[0051] S4. Install the infrared transmitter 1 and infrared receiver 3 in the sliding rail 5.2 to measure the points of the mounting holes 5.3. Based on the measurement results, perform a first check on the coordinates of all the pre-embedded bolts 2. Mark the checked points with steel wire rope until the coordinates of all the pre-embedded bolts 2 are completed.

[0052] S5. After the coordinate verification of the pre-embedded bolt 2 is completed, install and weld the pre-embedded bolt 2.

[0053] S6. After the pre-embedded bolts 2 are installed, use measuring instruments to perform a second check and calibration of the coordinates of all pre-embedded bolts 2 to ensure that the accuracy meets the design requirements of the drawings. Then remove the positioning component 5 and the clamping component 4.

[0054] S7. After the concrete pouring of the filter beam is completed, and the specified demolding time is reached, remove the support column 7 and other components.

[0055] The installation auxiliary device and method for pre-embedded parts of V-shaped filtrate tank designed in this application can significantly improve the positioning accuracy and installation efficiency of pre-embedded bolts and reduce the risk of rework due to errors. By replacing the traditional template system, it can improve the material turnover utilization rate and save construction costs. At the same time, its adjustable structure and modular design enhance the adaptability of the auxiliary device, making it suitable for the construction of filter beams of different specifications, thus optimizing the overall construction process while ensuring quality.

[0056] The embodiments of this application have been described in detail above. These descriptions are merely preferred embodiments and should not be construed as limiting the scope of this application. All equivalent variations and modifications made within the scope of this application should still fall within the patent coverage of this application.

Claims

1. An auxiliary device for installing embedded parts in a V-shaped filtrate tank, characterized in that, include: Support columns are used to adjust and support the height of the entire auxiliary device; Support components, fixed to the concrete ground, are used to stabilize the support column; Fastening plates, installed on the support columns, are used to replace traditional templates; A positioning component, disposed above the fastening plate, is used to position the installation position of the pre-embedded bolts. It includes a positioning plate with a sliding rail arranged along its length. A clamping element for securing the positioning assembly to the fastening plate, which can move horizontally on the sliding track to verify the coordinates of the pre-embedded bolts; Steel pipes are used to reinforce the fastening plate and the support column; The support column is fixed to the ground by the support member, and the positioning component is connected to the fastening plate by the clamping member.

2. The auxiliary device for installing embedded parts in a V-shaped filtrate tank according to claim 1, characterized in that, The clamping member includes an arc-shaped body with a vertical clamping end at the top and a horizontal clamping end at the bottom. Both the vertical clamping end and the horizontal clamping end are provided with a pin and a reference plate that cooperates with the pin. The pin passes through the reference plate and is threadedly engaged with the reference plate.

3. The auxiliary device for installing embedded parts in a V-shaped filtrate tank according to claim 1 or 2, characterized in that, The sliding rails are symmetrically arranged on the outer edge of the positioning plate. An infrared transmitter and an infrared receiver are respectively arranged opposite to each other on the sliding rails on both sides. The infrared transmitter and the infrared receiver can move horizontally along the sliding rails synchronously to determine the position of the mounting hole of the pre-embedded bolt.

4. The auxiliary device for installing embedded parts in a V-shaped filtrate tank according to claim 3, characterized in that, The positioning plate is provided with a number of mounting holes; the installation position of the pre-embedded bolts is determined and verified based on the infrared transmitter and the infrared receiver, and the position points of all the mounting holes are verified on the length axis of the positioning plate.

5. An auxiliary device for installing embedded parts in a V-shaped filtrate tank according to any one of claims 1-2 and 4, characterized in that, The support column includes an upper section, a lower section, and fasteners. The fasteners consist of a screw, a quick-release and quick-tightening rod, and a fastening clamp, and are used to adjust and lock the height of the support column.

6. The auxiliary device for installing embedded parts in a V-shaped filtrate tank according to claim 5, characterized in that, The support component includes a planar base plate with a threaded post on the base plate, which engages with a threaded hole in the lower section.

7. An auxiliary device for installing embedded parts in a V-shaped filtrate tank according to any one of claims 1-2, 4, and 6, characterized in that, The steel pipes are spaced apart between the support column and the fastening plate, and are perpendicularly connected to the support column and the fastening plate.

8. The auxiliary device for installing embedded parts in a V-shaped filtrate tank according to claim 7, characterized in that, The fastening plate is located inside the support column, and each support column is equipped with several vertically arranged fastening plates, which are connected to the support column and the steel pipe by wire.

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