A panel wall mounting device for construction work

Abstract

A kind of panel wall installation device for building construction, including mobile base and guide frame installed on mobile base, lifting frame is equipped in guide frame and can be lifted along the height direction of guide frame, and guide frame is installed with lifting driver for driving lifting frame to lift;Connecting frame is installed on the lifting frame and synchronously lifted with the lifting frame, and rotating driver is installed on the lifting frame for controlling the rotating angle of connecting frame;Compared with prior art, by adjusting the setting of assembly, clamping assembly, the wallboard in clamping state can be independently erected by rotating, and the wallboard can be easily moved to the side of reference wallboard by cooperating with mobile base, which greatly reduces the difficulty of manual operation.

Description

Technical Field

[0001] This utility model relates to the field of panel wall installation technology, specifically to a panel wall installation device used in building construction. Background Technology

[0002] In the field of building interior decoration and wall construction, panel walls are commonly used wall construction components. They come in various types, including lightweight partition boards, gypsum boards, and cement fiberboards, and are widely used for interior wall partitioning and enclosure in residential and commercial spaces. Currently, the installation process for panel walls typically involves first marking an installation baseline in the construction area, then moving the panel wall to the baseline, adjusting the position and angle of the panel wall manually or with simple tools to align the edges of the panel wall with the baseline, and then using fasteners or structural adhesive to fix the panel wall to the ground, ceiling, and adjacent walls, thus completing the installation of a single panel wall. The remaining panel walls are then installed sequentially using the same process to form a complete interior wall structure.

[0003] During the installation of the panel wall, the current method still relies heavily on manual labor for the erection and leveling stages. Workers must first work together to manually flip and erect the horizontally placed panel wall, requiring multiple people to support it and prevent it from tipping over. After the panel wall is erected, workers must use tools such as a level to manually push and pry it to adjust its position, while simultaneously supporting it to maintain its verticality. This ensures that the panel wall is in close contact with the reference wall panel and that the surface is flat before the fixing operation can proceed. This manual operation method not only consumes a lot of physical strength from the workers, but also makes it easy for insufficient precision in manual control during the erection and leveling process to cause the panel wall to tilt and unevenly fit, requiring repeated adjustments. At the same time, the need for multiple people to work together increases labor costs and results in low overall installation efficiency.

[0004] Chinese patent CN210103357U discloses a lifting device for wall panel installation, including a base. A first motor is fixedly connected to the right side of the upper surface of the base. A first connector is rotatably connected to the bottom of the first motor and is rotatably connected to the base. A support frame is fixedly connected to the left end of the upper surface of the base. A slide rail is provided on the left side of the support frame. A rotating shaft is rotatably connected to the upper end of the inner side of the slide rail. A guide rod is fixedly connected to the bottom of the rotating shaft. A second connector is fixedly connected to the other end of the guide rod and is rotatably connected to the base. The second connector is connected to the first connector through a transmission shaft.

[0005] The wall panel installation device disclosed above connects to the wall panel via hooks to lift the wall panel. However, the hook connection necessitates drilling holes in the wall panel. During the lifting process, the wall panel's own weight poses a risk of further damage to the drilled holes, which also compromises the integrity of the wall panel and the aesthetics of the finished installation. Utility Model Content

[0006] The present invention aims to overcome the defects in the prior art and provide a wall panel installation device for building construction that requires no manual handling or flipping and has a good installation effect.

[0007] To achieve the above-mentioned utility model objectives, the present utility model adopts the following technical solution: a wall panel installation device for building construction, comprising a movable base and a guide frame installed on the movable base, wherein the guide frame is provided with a lifting frame that can be raised and lowered along the height direction of the guide frame, and a lifting driver for driving the lifting frame to rise and fall is installed on the guide frame; a connecting frame that rises and falls synchronously with the lifting frame is installed on the lifting frame, and a rotation driver for controlling the rotation angle of the connecting frame is installed on the lifting frame; at least two clamping components for clamping the wall panel are installed on the connecting frame, and a leveling component for pressing the wall panel is connected between the at least two clamping components.

[0008] As a preferred embodiment of this utility model, the middle part of the lifting frame is provided with a connecting plate that moves synchronously with the lifting frame, the rotation driver is installed on the connecting plate, and the output end of the rotation driver is connected to a matching plate that drives the connecting frame to rotate synchronously.

[0009] As a preferred embodiment of this utility model, the connecting plate is formed with an annular guide rail surrounding the rotary driver, and the mating plate is formed with a stabilizing ring that engages with the annular guide rail.

[0010] As a preferred embodiment of the present invention, the clamping assembly includes a back plate and a clamping seat installed on the top of the back plate. The back plate is vertically connected to the connecting frame, and a clamping plate is movably connected inside the clamping seat. A clamping space for clamping the wall panel is formed between the clamping plate and the back plate.

[0011] As a preferred embodiment of this utility model, the clamping seat is provided with a drive cylinder for controlling and locking the movement position of the clamping plate.

[0012] As a preferred embodiment of the present invention, a movable block connected to a drive cylinder is formed on the top of the clamping plate, and a groove for guiding the movement direction of the clamping plate is formed in the clamping seat.

[0013] As a preferred embodiment of this utility model, a leveling component is provided between two adjacent clamping plates and two adjacent back plates.

[0014] As a preferred embodiment of this utility model, the leveling component includes a mounting plate and a leveling plate arranged in parallel. A rotating rod for driving the leveling plate to rotate is provided in the middle of the mounting plate, and an electric telescopic rod for controlling the position of the leveling plate is provided between the mounting plate and the leveling plate.

[0015] As a preferred embodiment of this utility model, the rotating rod includes a coaxially arranged circular shaft section and a non-circular shaft section. The circular shaft section is connected to the mounting plate, and the end of the circular shaft section is provided with a rotating handle for driving the rotating rod to rotate. A non-circular hole is formed on the flat plate opposite to the cross-section of the non-circular shaft section.

[0016] As a preferred embodiment of this utility model, a slip ring is installed on the mounting plate, and a sliding groove is formed inside the slip ring, through which the electric telescopic rod is set.

[0017] Compared with existing technologies, by adjusting the settings of the components and clamping components, the clamped wall panel can be automatically erected by rotation. With the help of the movable base, the wall panel can be easily moved to the side of the reference wall panel, which greatly reduces the difficulty of manual operation. The lifting driver can provide stable lifting power to raise the fixed wall panel to a suitable height, leaving enough space for the wall panel to be erected. The adjustment components can drive the connecting frame and the clamped wall panel to complete the rotation, so that the horizontal wall panel can be automatically turned into a vertical state without manual handling and flipping, reducing manpower consumption and effectively improving the operational efficiency and safety of the early stage of wall panel installation. The clamping assembly, through the cooperation of the clamping plate and the back plate, can firmly fix the horizontally placed wall panel. The leveling assembly rotates the clamped assembly after clamping, which can ensure that the wall panel fits tightly against the reference wall surface during the wall panel installation process. This significantly improves the flatness and fit of the wall panel installation. The wall panel to be installed will remain in close contact with the reference wall surface under the constraint of the leveling plate, effectively eliminating gaps or protrusions between the wall panel and the reference wall surface. There is no need for repeated manual leveling. This not only ensures the overall flatness of the wall panel after installation, but also reduces subsequent filling and other processes, improving the quality and efficiency of wall panel installation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a schematic diagram showing the connection between the connecting frame and the clamping components; Figure 4 This is a cross-sectional view of the connecting frame and the clamping components; Figure 5 This is a structural diagram of the leveling component; Figure 6 This is a cross-sectional view of the leveling component; Reference numerals: 1. Movable base; 2. Guide frame; 3. Lifting frame; 4. Lifting driver; 5. Connecting frame; 51. Connecting plate; 52. Rotating driver; 53. Circular guide rail; 6. Clamping assembly; 61. Mating plate; 62. Stabilizing ring; 63. Back plate; 64. Clamping seat; 65. Clamping plate; 66. Drive cylinder; 67. Moving block; 68. Clamping space; 69. Slide groove; 70. Leveling assembly; 71. Mounting plate; 72. Leveling plate; 73. Rotating rod; 74. Rotating handle; 75. Circular shaft section; 76. Non-circular shaft section; 77. Slip ring; 78. Slide groove; 79. Electric telescopic rod. Detailed Implementation

[0019] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0020] like Figures 1-6 As shown, a wall panel installation device for building construction includes a movable base 1 and a guide frame 2 installed on the movable base 1. The guide frame 2 is provided with a lifting frame 3 that can be raised and lowered along the height direction of the guide frame 2, and a lifting driver 4 for driving the lifting frame 3 to rise and fall is installed on the guide frame 2. A connecting frame 5 that rises and falls synchronously with the lifting frame 3 is installed on the lifting frame 3, and a rotation driver 52 for controlling the rotation angle of the connecting frame 5 is installed on the lifting frame 3. At least two clamping components 6 for clamping the wall panel are installed on the connecting frame 5, and a leveling component 7 for pressing the wall panel is connected between the at least two clamping components 6.

[0021] The guide frame 2 is vertically mounted on the movable base 1, and the guide frame 2 forms a semi-enclosed structure for the lifting frame 3. Under the action of the guide frame 2, it provides a guiding trajectory for the lifting movement of the lifting platform 3, while also ensuring the stability and straightness of the lifting platform 3 during the lifting process.

[0022] The lifting drive 4 is a hydraulic cylinder structure. The lifting amount of the lifting frame 3 is controlled by the extension of the lifting drive 4. The lifting action of the lifting frame 3 drives the synchronous lifting of the clamping component 6 and the connecting frame 5. At the same time, the rotation angle of the clamping component 6 is controlled by the action of the rotation drive 52. Thus, by combining the lifting drive 4 and the rotation drive 52, the height and angle of the wall panel clamped on the clamping component 6 can be controlled.

[0023] The middle part of the lifting frame 3 is provided with a connecting plate 51 that moves synchronously with the lifting frame 3. The rotary driver 52 is installed on the connecting plate 51, and the output end of the rotary driver 52 is connected to a mating plate 61 that drives the connecting frame 5 to rotate synchronously.

[0024] A ring-shaped guide rail 53 is formed on the connecting plate 51 and surrounds the rotary driver 52. A stabilizing ring 62 is formed on the mating plate 61 and engages with the ring-shaped guide rail 53.

[0025] The rotary driver 52 is a drive motor. The rotary driver 52 drives the mating plate 61 to rotate through the rotational motion of the output end. The stabilizing ring 62 rotates synchronously with the rotation of the mating plate 61, and the stabilizing ring 62 always slides within the annular guide rail 53. The stabilizing ring 62 and the annular guide rail 53 are set to prevent the mating plate 61 from tilting or shaking during rotation, and to ensure the stability and accuracy of the movement of the connecting frame 5.

[0026] The clamping assembly 6 includes a back plate 63 and a clamping seat 64 mounted on the top of the back plate 63. The back plate 63 is vertically connected to the connecting frame 5. A clamping plate 65 is movably connected inside the clamping seat 64. A clamping space 68 for clamping the wall is formed between the clamping plate 65 and the back plate 63. The clamping seat 64 is provided with a drive cylinder 66 for controlling and locking the moving position of the clamping plate 65.

[0027] The top of the clamping plate 65 has a movable block 67 connected to the drive cylinder 66, and the clamping seat 64 has a groove 69 for guiding the movement direction of the clamping plate 65.

[0028] The drive cylinder 66 pushes the moving block 67 to slide against the clamping plate 65. The clamping plate 65 is used to cooperate with the back plate 63 to apply clamping force from both sides of the wall panel and fix the wall panel. The inner side of the clamping plate 65 is provided with a silicone anti-slip pad. The silicone anti-slip pad is used to increase the friction between the clamping plate 65 and the wall panel to prevent the wall panel from slipping in the clamping state, and at the same time to avoid the clamping plate 65 directly contacting the wall panel and causing scratches on the wall panel surface. The slide groove 69 is used to limit the movement trajectory of the moving block 67 to ensure that the moving block 67 drives the clamping plate 65 to make a linear movement parallel to the back plate 63, and ensure that the clamping force is evenly applied to the wall panel.

[0029] The connecting frame 5 forms an integrated frame that is easy to rotate. The back plate 63 initially supports the wall panel and mechanically clamps the wall panel as the clamping plate 65 moves, thereby clamping the wall panel onto the connecting frame 5 through the clamping assembly 6, preventing the wall panel from shifting or falling off during lifting and flipping.

[0030] A leveling component 7 is provided between each pair of adjacent clamping plates 65 and each pair of adjacent back plates 63. When the wall panel is attached to the reference wall panel, the leveling component 7 forcibly adjusts the posture of the wall panel to ensure that the wall panel and the reference wall panel are coplanar and flat. The universal wheels at the bottom of the movable base 1 make it easy for the operator to push the device to move flexibly to the wall panel installation point in the indoor space.

[0031] The leveling assembly 7 includes a mounting plate 71 and a leveling plate 72 arranged in parallel. The mounting plate 71 has a rotating rod 73 in the middle for driving the leveling plate 72 to rotate. An electric telescopic rod 79 for controlling the position of the leveling plate 72 is provided between the mounting plate 71 and the leveling plate 72.

[0032] The rotating rod 73 includes a coaxially arranged circular shaft section 75 and a non-circular shaft section 76. The circular shaft section 75 is connected to the mounting plate 71, and the end of the circular shaft section 75 is provided with a rotating handle 74 for driving the rotating rod 73 to rotate. A non-circular hole is formed on the flat plate 72 that is opposite to the cross-section of the non-circular shaft section 76.

[0033] A slip ring 77 is installed on the mounting plate 71, and a groove 78 is formed inside the slip ring 77. The electric telescopic rod 79 passes through the groove 78.

[0034] The mounting plate 71 is fixedly connected to two adjacent back plates 63 or two adjacent clamping plates 65 by bolts at both ends, providing a fixed support frame for the leveling assembly 7. The rotating rod 73 drives the circular shaft section 75 and the non-circular shaft section 76 to rotate synchronously by rotating the handle 74. During the rotation of the non-circular shaft section 76, the plate 72 is driven to rotate synchronously, thereby controlling the posture of the plate 72.

[0035] The non-circular shaft section 76 can be a hexagonal structure. The non-circular shaft section 76 is used to cooperate with the hexagonal rotating groove of the non-circular hole to synchronously transmit the rotational motion of the rotating rod 73 to the plate 72. The plate 72 forces the plate wall to be coplanar with the reference wall plate through its own flatness. The electric telescopic rod 79 pushes the plate 72 to move towards the wall, so as to achieve a tight fit between the plate 72 and the wall. The setting of the slip ring 77 and the slide groove 78 restricts the movement trajectory of the plate 72 and ensures the stability of the attitude adjustment of the plate 72.

[0036] In actual use, push the mobile base 1 to rotate the multiple casters, move the device to the indoor wall to be installed, start the lifting drive 4 on the side of the guide frame 2, push the lifting frame 3 to slide up along the guide frame 2, and adjust the connecting frame 5 connected to the lifting frame 3 to the initial position higher than the height of the wall.

[0037] The staff places the wall panel horizontally, starts the lifting drive 4, and controls the piston rod of the lifting drive 4 to slowly retract, driving the lifting frame 3 and the connecting frame 5 to slide down the guide frame 2 in sync, until the gap between the two back plates 63 and the two clamping plates 65 on the connecting frame 5 is just fitted onto the outside of the horizontally placed wall panel. At this time, the wall panel is located in the parallel gap between the back plates 63 and the clamping plates 65, and the inner side of the back plates 63 is initially close to one side of the wall panel. The operation of the lifting drive 4 is then paused.

[0038] The drive cylinders 66 of the two clamping components 6 are activated simultaneously. The output end of the drive cylinder 66 pulls the moving block 67 to slide along the slide groove 69, which drives the two clamping plates 65 to move in parallel towards the back plate 63. This pushes the silicone anti-slip pads on the inner side of the clamping plates 65 to fit tightly against the other side of the wall. The back plate 63 and the clamping plates 65 form a parallel clamping force, which firmly fixes the transverse wall in the clamping space 68.

[0039] Start the lifting drive 4 to push the lifting frame 3, connecting frame 5 and the clamped horizontal wall panel upwards simultaneously, raising the wall panel to a higher position above the ground to avoid touching the ground or obstacles when flipping. Then stop the operation of the lifting drive 4. Start the rotary driver 52, which drives the connecting frame 5 to rotate around its own axis. The stabilizing ring 62 slides internally along the circumferential direction of the annular guide rail 53. The connecting frame 5, which is connected to the mating plate 61, synchronously drives the back plate 63, the clamping plate 65 and the transverse wall to rotate as a whole.

[0040] When the horizontal wall panel is turned into a vertical state, the brake of the moving base 1 is released, and the pushing device moves towards the wall panel to be installed, causing the vertical wall panel that is held in parallel to slowly approach the reference wall panel until one side of the wall panel is initially attached to the side of the reference wall panel, and the brake of the moving base 1 is fixed again.

[0041] Since the horizontal wall panel is placed on the movable base 1 in the constant state, the ends of the back plate 63 and the clamping plate 65 clamp the horizontal wall panel under the clamping action of the back plate 63 and the clamping plate 65, so that the wall panel can directly abut against the reference wall panel after the horizontal wall panel is turned into a vertical state.

[0042] The operator drives the rotating handle 74 to rotate, and the rotating rod 73 drives the circular shaft section 75 and the non-circular shaft section 76 to rotate synchronously. The non-circular shaft section 76 drives the entire plate 72 to rotate synchronously until the plane of the entire plate 72 is initially located on one side of the reference wall panel and the plate wall. During this process, the electric telescopic rod 79 of the entire plate 72 slides along the sliding groove 78 of the slip ring 77 to constrain the movement trajectory of the entire plate 72. The electric telescopic rod 79 is activated so that one side of the entire plate 72 is tightly attached to the reference wall panel and the plate wall. The leveling component 7 on the other side operates synchronously, applying force from both sides of the plate wall to pull the plate wall to align with the reference wall panel and prevent the plate wall from tilting during installation.

[0043] After the wall panel to be installed is precisely aligned with the reference wall panel, the staff nails and applies structural adhesive to the joint between the two to fix the wall panel to be installed on one side of the reference wall panel. During the process, the back plate 63 and the clamping plate 65 are kept in a clamping state to prevent the wall panel from shifting. Close the electric telescopic rod 79 and reset the flat plate 72; start the drive cylinder 66, which pulls the moving block 67 to move the clamping plate 65 parallel away from the back plate 63, loosen the wall panel, move the device away from the installed wall panel, start the rotation driver 52, and reset the mating plate 61 and the connecting frame 5, so that the connecting frame 5, the back plate 63 and the clamping plate 65 are reset to the lateral clamping posture.

[0044] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0045] Although this document frequently uses reference numerals from the accompanying drawings, such as: movable base 1, guide frame 2, lifting frame 3, lifting drive 4, connecting frame 5, connecting plate 51, rotating drive 52, annular guide rail 53, clamping assembly 6, mating plate 61, stabilizing ring 62, back plate 63, clamping seat 64, clamping plate 65, drive cylinder 66, moving block 67, clamping space 68, slide groove 69, leveling assembly 7, mounting plate 71, leveling plate 72, rotating rod 73, rotating handle 74, round shaft section 75, non-round shaft section 76, slip ring 77, slide groove 78, electric telescopic rod 79, etc., the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. A panel wall installation device for building construction, characterized in that, The device includes a movable base (1) and a guide frame (2) mounted on the movable base (1). The guide frame (2) is equipped with a lifting frame (3) that can be raised and lowered along the height direction of the guide frame (2). A lifting driver (4) for driving the lifting frame (3) to rise and fall is installed on the guide frame (2). A connecting frame (5) that rises and falls synchronously with the lifting frame (3) is installed on the lifting frame (3). A rotation driver (52) for controlling the rotation angle of the connecting frame (5) is installed on the lifting frame (3). At least two clamping components (6) for clamping the wall panel are installed on the connecting frame (5), and a leveling component (7) for pressing the wall panel is connected between the at least two clamping components (6).

2. The wall panel installation device for building construction according to claim 1, characterized in that, The middle part of the lifting frame (3) is provided with a connecting plate (51) that moves synchronously with the lifting frame (3). The rotary driver (52) is installed on the connecting plate (51). The output end of the rotary driver (52) is connected to a mating plate (61) that drives the connecting frame (5) to rotate synchronously.

3. A wall panel installation device for building construction according to claim 2, characterized in that, An annular guide rail (53) surrounding the rotary driver (52) is formed on the connecting plate (51), and a stabilizing ring (62) engaging with the annular guide rail (53) is formed on the mating plate (61).

4. A wall panel installation device for building construction according to claim 1, characterized in that, The clamping assembly (6) includes a back plate (63) and a clamping seat (64) mounted on the top of the back plate (63). The back plate (63) is vertically connected to the connecting frame (5). A clamping plate (65) is movably connected inside the clamping seat (64). A clamping space (68) for clamping the wall panel is formed between the clamping plate (65) and the back plate (63).

5. A panel wall installation device for building construction according to claim 4, characterized in that, The clamping seat (64) is provided with a drive cylinder (66) for controlling and locking the movement position of the clamping plate (65).

6. A panel wall installation device for building construction according to claim 5, characterized in that, The top of the clamping plate (65) is formed with a movable block (67) connected to the drive cylinder (66), and a groove (69) is formed in the clamping seat (64) for guiding the movement direction of the clamping plate (65).

7. A panel wall installation device for building construction according to claim 1, characterized in that, A leveling assembly (7) is provided between each pair of adjacent plywood (65) and each pair of adjacent backplates (63).

8. A panel wall installation device for building construction according to claim 7, characterized in that, The leveling assembly (7) includes a mounting plate (71) and a leveling plate (72) arranged in parallel. The mounting plate (71) has a rotating rod (73) in the middle for driving the leveling plate (72) to rotate. An electric telescopic rod (79) for controlling the position of the leveling plate (72) is provided between the mounting plate (71) and the leveling plate (72).

9. A panel wall installation device for building construction according to claim 8, characterized in that, The rotating rod (73) includes a coaxially arranged circular shaft section (75) and a non-circular shaft section (76). The circular shaft section (75) is connected to the mounting plate (71), and the end of the circular shaft section (75) is provided with a rotating handle (74) for driving the rotating rod (73) to rotate. A non-circular hole is formed on the flat plate (72) opposite to the cross-section of the non-circular shaft section (76).

10. A panel wall installation device for building construction according to claim 8, characterized in that, A slip ring (77) is installed on the mounting plate (71), and a groove (78) is formed inside the slip ring (77). An electric telescopic rod (79) is set through the groove (78).

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