A new energy battery analysis workstation
Patent Information
- Application Number
- CN202522365662.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-07
AI Technical Summary
这类结构虽然具备一定的隔离效果,但其弊端也十分显著:首先,实体隔墙或封闭箱体完全阻隔了视线,使得管理人员无法从工位外部实时观察内部电池的状态变化与分析进程,难以在异常发生的第一时间进行干预
[0015]本实用新型实施的优点:通过模块化的工字钢框架与透明吊帘设计,在保证结构稳固和物理隔离的同时,实现了工位内部的通透可视;顶板集成照明、抽排废气、监控及报警设备,构建了安全高效的分析环境;配合工作台、货架及能源接口,显著提升了作业规范性和操作便利性。
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Figure CN224799998U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy battery testing and analysis, and in particular to a new energy battery analysis workstation workshop. Background Technology
[0002] With the rapid development of the new energy vehicle and energy storage industries, the demand for production testing and fault analysis of new energy batteries such as lithium-ion batteries is increasing daily. During this process, batteries may generate high temperatures or even release flammable or toxic gases due to internal or external short circuits, overcharging, or over-discharging, posing serious safety risks such as fire and explosion. Therefore, providing a safe, controllable, and independent environment for battery testing and analysis is crucial.
[0003] Currently, the common practice in the industry is to construct analysis workstations using fixed solid partitions or fully enclosed metal enclosures. While these structures offer some isolation, their drawbacks are significant: First, solid partitions or enclosed enclosures completely block the view, preventing managers from observing the internal battery status changes and analysis progress in real time, making it difficult to intervene immediately in case of anomalies. Second, these traditional structures are often functionally limited, have fixed layouts, lack targeted exhaust gas collection and emergency systems, and are difficult to modify and expand, making them unsuitable for analysis needs of different scales and processes. Furthermore, some simple partition structures lack sufficient strength and do not integrate necessary energy supply interfaces for analysis, such as electricity and compressed air, resulting in poor workstation usability. Utility Model Content
[0004] In view of the above-mentioned shortcomings in the current testing and analysis of new energy batteries, this utility model provides a new energy battery analysis workstation workshop that not only achieves physical isolation and safety protection between workstations, but also ensures visual transparency for easy monitoring. At the same time, it has high modularity and integration, and can flexibly adapt to production needs.
[0005] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:
[0006] A new energy battery analysis workshop includes two end workstation areas and a middle workstation area connected by an I-beam frame. The end workstation areas are connected by multiple middle workstation areas. The top of the end workstation areas and the middle workstation areas are provided with a roof plate. The I-beam frame includes two rows of parallel columns, a crossbeam connected to the top of the columns, and a support frame diagonally connected between the columns and the crossbeam. Positioning hanging plates are provided on the crossbeams on both sides of the middle workstation area and on three sides of the end workstation areas. A transparent curtain is connected below the positioning hanging plates.
[0007] According to one aspect of this utility model, the transparent curtain is made of PVC soft glass or transparent PET.
[0008] According to one aspect of the present invention, the top plate covers the crossbeam and is made of a metal plate, a cement fiberboard, or a polymer composite material plate.
[0009] According to one aspect of this utility model, the workstation workshop also includes lighting equipment, exhaust gas extraction equipment, and monitoring equipment.
[0010] According to one aspect of the present invention, each of the end workstations and the intermediate workstations is provided with a plurality of lighting devices arranged side by side on the top plate, and the exhaust gas extraction device is arranged between adjacent lighting devices; the monitoring device is arranged at the outer top corner of the top plate of the end workstations away from the intermediate workstation.
[0011] According to one aspect of the present invention, the workshop also includes a smoke alarm device, which is disposed on the top plate of the end work area and / or the intermediate work area.
[0012] According to one aspect of the present invention, a workbench and a material rack are provided along an I-beam frame on one side of the workstation workshop.
[0013] According to one aspect of this utility model, the perimeter of the workstation workshop is provided with protective railings and warning signs.
[0014] According to one aspect of this utility model, the I-beam frame integrates a power supply interface and a compressed air supply interface.
[0015] The advantages of this utility model are as follows: the modular I-beam frame and transparent curtain design ensure structural stability and physical isolation while achieving transparency and visibility inside the workstation; the ceiling integrates lighting, exhaust gas extraction, monitoring and alarm equipment, creating a safe and efficient analysis environment; and the combination of workbenches, shelves and energy interfaces significantly improves the standardization of operations and ease of use. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a structural schematic diagram of a new energy battery analysis workstation workshop according to the present invention;
[0018] Figure 2 This is a front view of a new energy battery analysis workstation workshop according to the present invention;
[0019] Figure 3 This is a cross-sectional schematic diagram of a new energy battery analysis workstation workshop according to the present invention;
[0020] Figure 4 This is a right view of a new energy battery analysis workstation workshop according to the present invention.
[0021] Figure 5 This is a top view of a new energy battery analysis workstation workshop according to the present invention.
[0022] Figure label:
[0023] 1. End workstation area; 2. Intermediate workstation area; 3. Columns; 4. Beams; 5. Support frame; 6. Positioning brackets; 7. Lighting equipment; 8. Exhaust gas extraction equipment; 9. Workbench; 10. Material rack; 11. Transparent hanging curtain. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a new energy battery analysis workshop includes two end workstation areas 1 and a middle workstation area 2 connected by an I-beam frame. The end workstation areas 1 are connected by multiple middle workstation areas 2. The end workstation areas 1 and the middle workstation areas 2 are provided with a top plate. The I-beam frame includes two rows of parallel columns 3, a crossbeam 4 connected to the top of the columns 3, and a support frame 5 diagonally connected between the columns 3 and the crossbeam 4. Positioning hanging plates 6 are provided on the crossbeam 4 on both sides of the middle workstation area 2 and on the three sides of the end workstation area 1. A transparent hanging curtain 11 is connected below the positioning hanging plate 6.
[0027] Specifically, the main structure of the workstation workshop is constructed from an I-beam frame, with an overall linear layout. The I-beam frame includes two rows of parallel columns 3, which are vertically and equally spaced fixed to the workshop floor using anchor bolts and other fasteners; a crossbeam 4 supported at the top of the columns 3, forming the upper load-bearing structure of the entire frame; and a support frame 5 diagonally connecting the columns 3 and the crossbeam 4. This support frame 5 is preferably arranged in a triangular pattern, greatly enhancing the overall stability and anti-tilting ability of the frame. Positioning plates 6 are fixed to the crossbeams 4 on both sides of the middle workstation area 2 and the end workstation area 1 by welding or bolting.
[0028] Furthermore, the positioning mounting plate 6 is a long strip of metal component. To enable the detachable installation of the transparent hanging curtain 11 and facilitate subsequent replacement, cleaning, or maintenance, the following two main connection schemes are provided:
[0029] Firstly, the hanging type is hook-mounted. Multiple sets of hanging holes are evenly spaced on the positioning plate 6, and the upper edge of the transparent curtain 11 has hooks or rings that mate with these holes. During installation, the hooks or rings are simply inserted into the holes for quick hanging and detachment.
[0030] Secondly, the snap-fit fixing type. The side of the positioning hanging plate 6 facing the work area has a longitudinal slot, and the upper edge of the transparent curtain 11 is covered or fixed with a clip that matches the shape of the slot. During installation, the clip is inserted from top to bottom or pushed horizontally into the slot to complete the fixing; during disassembly, the curtain can be removed by reversing the operation.
[0031] In practical use, the transparent curtain 11 is made of PVC soft glass or transparent PET.
[0032] Specifically, the transparent curtain 11 is preferably made of PVC soft glass with high light transmittance or transparent PET material with excellent scratch resistance. It has good drape and can effectively isolate each work station area while ensuring unobstructed observation of the internal situation of the work station from the outside.
[0033] In actual use, the top plate covers the crossbeam 4 and is made of metal plate, cement fiber board or polymer composite material plate.
[0034] Specifically, the roof plate, serving as the foundation platform for supporting the functional equipment, can be made of materials that can be selected according to actual needs, such as lightweight and fire-resistant metal plates, durable cement fiberboard, or corrosion-resistant polymer composite material plates. The roof plate is fastened to the I-beam crossbeam 4 below by bolts.
[0035] In actual use, the workstation workshop also includes lighting equipment 7, exhaust gas extraction equipment 8, and monitoring equipment.
[0036] In actual use, multiple lighting devices 7 are installed side by side on the top plate of each end work station area 1 and the middle work station area 2, and the exhaust gas extraction device 8 is set between the adjacent lighting devices 7; the monitoring device is set at the outer top corner of the top plate of the end work station area 1 away from the middle work station area 2.
[0037] In this embodiment, six lighting devices 7, such as explosion-proof lights, are provided to offer sufficient and uniform illumination to the workstations. Two exhaust gas extraction devices 8, which typically include a gas collection hood, an exhaust duct connected to it, and an induced draft fan, are used to extract and discharge any harmful gases that may be generated during battery analysis from the workshop. High-definition cameras are preferably installed at the corners of the ceiling panels of the two outermost end workstation areas 1 in the overall workshop layout. These cameras have a field of view that covers all intermediate workstation areas 2, enabling real-time remote monitoring of the workstation's internal status.
[0038] In actual use, the workshop also includes smoke alarm equipment, which is installed on the top plate of the end work area 1 and / or the middle work area 2.
[0039] Specifically, to further enhance safety, smoke detectors are installed on the top plates of the end workstation area 1 and / or the intermediate workstation area 2 to detect smoke generated in the early stages of a fire and issue timely alarms.
[0040] In actual use, a workbench 9 and a material rack 10 are set up along the I-beam frame on one side of the workstation workshop.
[0041] Specifically, outside the workstation, workbenches 9 and tiered material shelves 10 are spaced along one side of the I-beam frame to provide operating and storage space for analytical tools, batteries to be tested, and related materials.
[0042] Example 2
[0043] This embodiment, based on Embodiment 1, further expands the safety protection and energy supply functions of the new energy battery analysis workstation workshop.
[0044] In actual use, protective railings and warning signs are set up around the workstations.
[0045] Specifically, protective railings are installed around the perimeter of the work area. These railings are fixed to the ground by posts and connectors, forming a closed or semi-closed safety zone to delineate the safe area and prevent unauthorized personnel from entering. Conspicuous safety warning signs are hung on the railings to highlight potential hazards and reinforce on-site safety management.
[0046] In practical use, the I-beam frame integrates power supply interfaces and compressed air supply interfaces.
[0047] Specifically, to meet the energy demands of the analytical equipment during actual operation, the interfaces of the power supply system and the compressed air supply system in this workstation need to be integrated into the I-beam frame. Power interface boxes are installed along columns 3 or beams 4, providing standardized power supply interfaces; the parallel compressed air pipelines are equipped with compressed air supply interfaces with quick-connect couplings. All interfaces are neatly fixed using dedicated cable trays or clamps, ensuring a tidy and reliable wiring layout, facilitating convenient connection and use of the analytical equipment within the workstation, and significantly improving the functional integration and operational ease of the workstation.
[0048] Furthermore, in Figure 1 , Figure 2 and Figure 3 In the workshop for analyzing new energy batteries, the equipment is a new energy battery analysis table, including but not limited to a rotating analysis table for new energy batteries and a new energy module analysis table.
[0049] The advantages of this utility model are as follows: the modular I-beam frame and transparent hanging curtain 11 design ensure structural stability and physical isolation while achieving transparency and visibility inside the workstation; the ceiling integrates lighting, exhaust gas extraction, monitoring and alarm equipment, creating a safe and efficient analysis environment; and the combination of workbench, shelves and energy interface significantly improves the standardization of operations and ease of use.
[0050] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A new energy battery analysis workstation workshop, characterized in that, The workshop includes two end work areas (1) and a middle work area (2) connected by an I-beam frame. The end work areas (1) are connected by multiple middle work areas (2). The end work areas (1) and the middle work areas (2) are provided with a top plate. The I-beam frame includes two rows of parallel columns (3), a crossbeam (4) connected to the top of the columns (3), and a support frame (5) diagonally connected between the columns (3) and the crossbeam (4). Positioning hanging plates (6) are provided on the crossbeams (4) on both sides of the middle work area (2) and on the three sides of the end work area (1). A transparent hanging curtain (11) is connected below the positioning hanging plate (6).
2. The workstation workshop according to claim 1, characterized in that, The transparent hanging curtain (11) is made of PVC soft glass or transparent PET.
3. The workstation workshop according to claim 1, characterized in that, The top plate covers the crossbeam (4) and is made of metal plate, cement fiberboard or polymer composite material.
4. The workstation workshop according to claim 3, characterized in that, The workshop also includes lighting equipment (7), exhaust gas extraction equipment (8) and monitoring equipment.
5. The workstation workshop according to claim 4, characterized in that, Each of the end workstations (1) and the middle workstations (2) has multiple lighting devices (7) arranged side by side on its top plate, and the exhaust gas extraction device (8) is set between adjacent lighting devices (7); the monitoring device is set at the outer corner of the top plate of the end workstations (1) away from the middle workstations (2).
6. The workstation workshop according to claim 5, characterized in that, The workshop also includes a smoke alarm device, which is installed on the top plate of the end work area (1) and / or the intermediate work area (2).
7. The workstation workshop according to claim 1, characterized in that, A workbench (9) and a material rack (10) are set along the I-beam frame on one side of the workstation workshop.
8. The workstation workshop according to claim 1, characterized in that, The perimeter of the workstation workshop is equipped with protective railings and warning signs.
9. The workstation workshop according to claim 1, characterized in that, The I-beam frame integrates a power supply interface and a compressed air supply interface.