Hollow glass double sheet alignment adjustment support frame
Patent Information
- Application Number
- CN202522361391.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]虽然上述专利能够在玻璃合片前对玻璃进行对齐贴合操作,但是在完成对齐贴合后还需要送入合片设备内进行合片操作,较为麻烦
1、先将玻璃送至第一支撑板以及第二支撑板上之后,再将其中一个玻璃表面贴上铝隔条,然后通过控制第二支撑板移动使其上放置的玻璃靠近第一支撑板上放置的玻璃,并控制两片玻璃挤压贴合。
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Figure CN224800167U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulated glass technology, specifically to an adjustable support frame for the alignment of two insulated glass panes. Background Technology
[0002] Insulating glass is a high-performance sound and heat-insulating glass made by bonding two panes of glass to an aluminum alloy frame containing a desiccant using a high-strength, high-airtightness composite adhesive. Insulating glass has superior performance compared to ordinary double-glazed windows, and has therefore gained worldwide recognition. Insulating glass consists of two or more panes of glass that are effectively and evenly separated and sealed around their perimeter, creating a dry gas space between the glass layers. Its main materials are glass, warm edge spacers, corner bolts, butyl rubber, polysulfide sealant, and a desiccant.
[0003] Patent CN118979682A discloses a glass laminating device for producing insulated glass. This invention includes a back plate and a base plate. The back plate has several back plate conveying wheels and a back plate adjustment hole. Several support wheels are installed in the back plate adjustment hole, and the support wheels are mounted on support wheel mounting rods. The support wheel mounting rods are adjusted by support wheel fine-tuning cylinders located on the back plate body. Suction cup cylinders are installed at positions on the back plate body corresponding to the back plate adjustment holes. A back plate top slide rail is provided at the end of the back plate away from the base plate. A sliding drive block is slidably mounted on the back plate top slide rail and is fixedly connected to a pressure plate lifting cylinder. The telescopic end of the pressure plate lifting cylinder is connected to a pressure plate, and the pressure plate has several pressure plate rollers distributed along its length. This application enables the alignment and conveying of two pieces of glass before they are fed into the laminating equipment, improving glass laminating efficiency.
[0004] While the aforementioned patents allow for the alignment and bonding of the glass before lamination, the glass still needs to be fed into a lamination machine for final assembly after alignment, which is cumbersome. Therefore, we propose a double-pane alignment and adjustment support frame for insulated glass. Utility Model Content
[0005] This invention provides a double-pane alignment and adjustment support frame for insulating glass to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: The double-pane alignment and adjustment support frame for insulating glass includes a support base, a second support plate fixedly installed on the rear side of the upper surface of the support base, a first support plate fixedly installed on the front side of the upper surface of the support base, a plurality of lifting mechanisms installed on the side surfaces of the first support plate and the second support plate, and a plurality of support mechanisms and auxiliary mechanisms installed on the inner side surfaces of the first support plate and the second support plate. The support base has mounting slots at the middle and both ends of its upper surface. A threaded rod is rotatably connected in the middle mounting slot, and a moving block is threaded onto the threaded rod. A motor for controlling the rotation of the threaded rod is installed at the middle of the front surface of the support base. Guide rods are installed in the mounting slots on the left and right sides, and a guide block is slidably connected to each guide rod.
[0007] As a preferred technical solution, both the guide block and the moving block are welded to the lower surface of the first support plate, and the motor output shaft is threadedly connected to the threaded rod.
[0008] This design involves a motor-driven threaded rod that moves the first support plate, which, in conjunction with the guiding action of the guide rod, ensures a smooth and precise movement of the first support plate, thus enhancing the frame's flexibility in adapting to different glass sizes.
[0009] As a preferred technical solution, an auxiliary mechanism is provided on each of the left and right sides of the middle position of the inner surface of the first support plate. Two placement slots are opened at the lower end of the inner surface of the first support plate, and a lifting mechanism is installed in the placement slots. Three support mechanisms are installed at the lower end of the inner surface of the first support plate at the same height as the lifting mechanism. Several side baffles are welded to the left end of the inner surface of the first support plate.
[0010] In this configuration, the first support plate can support the glass from below and sides from multiple dimensions through lifting mechanisms, support mechanisms, and auxiliary mechanisms distributed in multiple positions.
[0011] As a preferred technical solution, an auxiliary mechanism is provided on each of the left and right sides of the middle position of the inner surface of the second support plate. Placement slots are provided at the middle position of the lower end of the inner surface of the second support plate and on the left and right sides. Lifting mechanisms are installed in each of the three placement slots. Two support mechanisms are installed on the inner surface of the first support plate between the three placement slots. A side baffle is welded to the right end of the inner surface of the first support plate.
[0012] This design creates a symmetrical support structure between the second and first support plates, and the multi-position mechanism layout enables simultaneous support for both glass panels.
[0013] As a preferred technical solution, the lifting mechanism includes a limiting rod welded in the placement groove and a support block slidably connected to the limiting rod. A support shaft is welded to the front surface of the support block, and a rotating limiting wheel is rotatably connected to the support shaft. An upward-facing cylinder is installed at the front end of the lower surface of the support block, and a support plate is installed on the lower surface of the cylinder. The support plate is welded to the lower end of the outer surface of the first support plate or the second support plate.
[0014] This feature allows the cylinder to drive the support block to rise and fall along the limit rod, thereby adjusting the height of the rotating limit wheel and flexibly switching the support height for the glass. The rotating limit wheel reduces friction with the glass, preventing scratches. The limit rod ensures stability during the lifting process, improving the reliability of the adjustment.
[0015] As a preferred technical solution, the support mechanism includes a fixed shaft, a limiting wheel installed at the middle position of the outer surface of the fixed shaft, and a support wheel installed on the rear side of the outer surface of the fixed shaft.
[0016] In this setup, the support wheel provides basic support for the glass, while the limit wheel restricts the lateral displacement of the glass. The two work together to achieve stable support and lateral positioning of the glass, preventing the glass from shifting during adjustment and ensuring the stability of the alignment reference.
[0017] As a preferred technical solution, the auxiliary mechanism includes an auxiliary rod, an auxiliary frame welded to the front end of the auxiliary rod, and auxiliary wheels installed at the upper and lower ends of the auxiliary frame.
[0018] This feature allows the auxiliary wheels to provide auxiliary restraint to the glass from the top and bottom, reducing longitudinal sway. The auxiliary frame and auxiliary rod enhance the rigidity of the mechanism, improving the constraint on the glass. Together with the support mechanism and lifting mechanism, it achieves multi-dimensional stable constraint of the glass and improves alignment accuracy.
[0019] As a preferred technical solution, the side baffles on the first support plate and the second support plate are located in the same vertical line and are staggered to each other; the lifting mechanisms on the first support plate and the second support plate are in the same horizontal plane and are staggered to each other; and the support mechanisms on the first support plate and the second support plate are in the same horizontal plane and are staggered to each other.
[0020] This design, with its staggered layout, avoids interference between components and ensures that each mechanism operates independently. The same plane / vertical line setting ensures that the support and restraint of the glass are on the same benchmark, improving space utilization while making the force on all parts of the glass uniform and further optimizing the alignment effect.
[0021] As a preferred technical solution, when the cylinder inside the lifting mechanism is not started, the upper surface of the rotating limit wheel is located below the upper surface of the limit wheel; after the cylinder inside the lifting mechanism is started, the upper surface of the rotating limit wheel is located above the upper surface of the limit wheel.
[0022] This feature uses a cylinder to control the height switching of the limit wheel, enabling the conversion between "support" and "adjustment" functions: when not activated, the limit wheel and support wheel provide the main support; when activated, the glass can be lifted for fine-tuning or alignment, adapting to the adjustment needs of glass of different thicknesses and improving ease of operation.
[0023] Compared with the prior art, the beneficial effects of this utility model are: 1. First, the glass is placed on the first support plate and the second support plate. Then, an aluminum spacer is attached to the surface of one of the glass pieces. The second support plate is then moved to bring the glass placed on it closer to the glass placed on the first support plate, and the two pieces of glass are pressed together.
[0024] 2. After the glass is sent into contact with the side baffle by the lifting mechanism, the lifting mechanism is controlled to descend so that the glass is placed on the support mechanism to prevent the glass from shifting due to the rotation limit wheel inside the lifting mechanism, which would cause the two glass pieces to become misaligned. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the first support plate in this utility model; Figure 3 This is a schematic diagram of the supporting base in this utility model; Figure 4 This is a schematic diagram of the structure of the second support plate in this utility model; Figure 5 This is a schematic diagram of the lifting mechanism in this utility model; Figure 6 This is a schematic diagram of the support mechanism in this utility model; Figure 7 This is a schematic diagram of the auxiliary mechanism in this utility model; The meanings of the labels in the diagram are as follows: 100. Support base; 110. Mounting slot; 120. Threaded rod; 130. Moving block; 140. Motor; 150. Guide block; 160. Guide rod; 200. First support plate; 300. Lifting mechanism; 310. Support plate; 320. Cylinder; 330. Support block; 340. Limit rod; 350. Support shaft; 360. Rotating limit wheel; 400. Second support plate; 500. Support mechanism; 510. Fixed shaft; 520. Limit wheel; 530. Support wheel; 600. Auxiliary mechanism; 610. Auxiliary rod; 620. Auxiliary frame; 630. Auxiliary wheel; 700. Side baffle. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-7 This embodiment provides a technical solution: The double-pane alignment and adjustment support frame for insulating glass includes a support base 100, a second support plate 400 fixedly installed on the rear side of the upper surface of the support base 100, a first support plate 200 fixedly installed on the front side of the upper surface of the support base 100, several lifting mechanisms 300 installed on the side surfaces of the first support plate 200 and the second support plate 400, several support mechanisms 500 and auxiliary mechanisms 600 installed on the inner surfaces of the first support plate 200 and the second support plate 400. Mounting slots 110 are provided in the middle and at both ends of the upper surface of the support base 100. A threaded rod 120 is rotatably connected in the middle mounting slot 110, and a moving block 130 is threadedly connected to the threaded rod 120. A motor 140 for controlling the rotation of the threaded rod 120 is installed in the middle of the front surface of the support base 100. Guide rods 160 are installed in the mounting slots 110 on both sides, and a guide block 150 is slidably connected to each guide rod 160. Through the above mechanism, the two support plates support and align the glass. Then, the second support plate 400 is controlled to move closer to the first support plate 200, making it easier to press and join the two pieces of glass together.
[0028] It should be added that several cylinders 320 located on the same support plate are synchronously controlled to open and close via a controller.
[0029] Furthermore, such as Figure 3 As shown, the guide block 150 and the moving block 130 are both welded to the lower surface of the first support plate 200. The output shaft of the motor 140 is threadedly connected to the threaded rod 120. The threaded rod 120 can be directly controlled by the motor 140, which facilitates the control of the position of the first support plate 200. The motor 140 is a servo motor, which can accurately position and control the rotation of the threaded rod 120.
[0030] Furthermore, such as Figure 2 , 4As shown, an auxiliary mechanism 600 is provided on each of the left and right sides of the middle position of the inner surface of the first support plate 200. Two placement slots are opened at the lower end of the inner surface of the first support plate 200, and a lifting mechanism 300 is installed in the placement slots. Three support mechanisms 500 are installed at the lower end of the inner surface of the first support plate 200 at the same height as the lifting mechanism 300. Several side baffles 700 are welded to the left end of the inner surface of the first support plate 200. An auxiliary mechanism 600 is provided on each of the left and right sides of the middle position of the inner surface of the second support plate 400. Placement slots are opened at the middle position of the lower end of the inner surface of the second support plate 400 and on both the left and right sides. Lifting mechanisms 300 are installed in each of the three placement slots. Two support mechanisms 500 are installed on the inner surface of the first support plate 200 between the three placement slots. A side baffle 700 is welded to the right end of the inner surface of the first support plate 200. The support mechanisms 500, lifting mechanisms 300, and side baffles 700 on the two support plates are staggered to prevent squeezing and collision when the two support plates are close together.
[0031] In this embodiment, as Figure 5 As shown, the lifting mechanism 300 includes a limiting rod 340 welded into the placement groove and a support block 330 slidably connected to the limiting rod 340. A support shaft 350 is welded to the front surface of the support block 330, and a rotating limiting wheel 360 is rotatably connected to the support shaft 350. An upward-facing cylinder 320 is installed at the front end of the lower surface of the support block 330, and a support plate 310 is installed on the lower surface of the cylinder 320. The support plate 310 is welded to the lower end of the outer surface of the first support plate 200 or the second support plate 400. The cylinder 320 can control the support block 330 to slide up and down on the limiting rod 340, so that the rotating limiting wheel 360 can support the glass.
[0032] In this embodiment, as Figure 6 As shown, the support mechanism 500 includes a fixed shaft 510, a limiting wheel 520 installed at the middle position of the outer surface of the fixed shaft 510, and a support wheel 530 installed on the rear side of the outer surface of the fixed shaft 510. After the support mechanism 500 supports the glass, it will not obstruct the glass when the two sides of the glass are closed.
[0033] In this embodiment, as Figure 7 As shown, the auxiliary mechanism 600 includes an auxiliary rod 610, an auxiliary frame 620 welded to the front end of the auxiliary rod 610, and auxiliary wheels 630 installed at the upper and lower ends of the auxiliary frame 620, which can provide auxiliary support for the glass from the side.
[0034] In this embodiment, as Figure 2 , 4As shown, the side baffles 700 on the first support plate 200 and the second support plate 400 are located in the same vertical line and are offset from each other. The lifting mechanisms 300 on the first support plate 200 and the second support plate 400 are in the same horizontal plane and are offset from each other. The support mechanisms 500 on the first support plate 200 and the second support plate 400 are in the same horizontal plane and are offset from each other, so they will not collide when the first support plate 200 and the second support plate 400 are close to each other.
[0035] In this embodiment, as Figure 4 As shown, when the cylinder 320 inside the lifting mechanism 300 is not activated, the upper surface of the rotating limit wheel 360 is located below the upper surface of the limit wheel 520. After the cylinder 320 inside the lifting mechanism 300 is activated, the upper surface of the rotating limit wheel 360 is located above the upper surface of the limit wheel 520. When the glass needs to be moved, the cylinder 320 is activated to move the rotating limit wheel 360 to the highest position, which is used to send the glass in. After the glass contacts the side baffle 700 and reaches the appropriate position, the cylinder 320 is closed, and the rotating limit wheel 360 moves down. After it moves down to the lower side of the support wheel 530, the glass is supported by the support wheel 530.
[0036] It is worth noting that the structure and working principle of the motor 140 and cylinder 320 involved in this embodiment are as known to those skilled in the art.
[0037] In this embodiment, the double-pane alignment adjustment support frame for insulating glass is used as follows: First, the cylinder 320 in the lifting mechanism 300 located within the first support plate 200 is simultaneously activated. The telescopic rod of the cylinder 320 rises, lifting the support block 330 along the limiting rod 340. After reaching the top, the cylinder 320 is closed. Then, the first pane of glass is placed on the rotating limiting wheel 360 located within the first support plate 200. The lower side of the glass is placed on the rotating limiting wheel 360, and the rear side needs to be in contact with the auxiliary wheel 630. After the glass contacts the side baffle 700, the cylinder 320 is controlled to retract and close, causing the rotating limiting wheel 360 to move downwards. After the rotating limiting wheel 360 moves to the underside of the support wheel 530, the support wheel 530 provides support for the glass. At this time, it can... The aluminum spacer is fixed to the surface of the first glass piece with adhesive. Then, the second glass piece is placed into the second support plate 400 following the same steps. After placement, the motor 140 is started. The motor 140 is connected to the threaded rod 120 through the output shaft, controlling the threaded rod 120 to rotate. This causes the moving block 130, which is threaded to the threaded rod 120, to move within the mounting groove 110. The movement of the moving block 130 drives the second support plate 400 to move towards the first support plate 200 until the two glass pieces are pressed together. Then, the motor 140 is turned off. After the bonding is completed, the motor 140 is started in reverse and controlled to return the moving block 130 to its original position through the threaded rod 120. The second support plate 400 can then be removed, and the workers can take out the bonded insulated glass.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A double-pane alignment and adjustment support frame for insulating glass, including a support base (100), characterized in that: A second support plate (400) is fixedly installed on the rear side of the upper surface of the support base (100), and a first support plate (200) is fixedly installed on the front side of the upper surface of the support base (100). A plurality of lifting mechanisms (300) are installed on the side surfaces of the first support plate (200) and the second support plate (400), and a plurality of support mechanisms (500) and auxiliary mechanisms (600) are installed on the inner surfaces of the first support plate (200) and the second support plate (400). The support base (100) has mounting slots (110) at the middle position and at both ends on the upper surface. A threaded rod (120) is rotatably connected in the middle mounting slot (110). A moving block (130) is threadedly connected to the threaded rod (120). A motor (140) for controlling the rotation of the threaded rod (120) is installed at the middle position of the front surface of the support base (100). Guide rods (160) are installed in the mounting slots (110) on the left and right sides. A guide block (150) is slidably connected to each guide rod (160).
2. The double-pane alignment and adjustment support frame for insulating glass as described in claim 1, characterized in that: The guide block (150) and the moving block (130) are both welded to the lower surface of the first support plate (200), and the output shaft of the motor (140) is threadedly connected to the threaded rod (120).
3. The double-pane alignment and adjustment support frame for insulating glass as described in claim 2, characterized in that: An auxiliary mechanism (600) is provided on each of the left and right sides of the middle position of the inner surface of the first support plate (200). Two placement slots are opened at the lower end of the inner surface of the first support plate (200), and a lifting mechanism (300) is installed in the placement slots. Three support mechanisms (500) are installed at the lower end of the inner surface of the first support plate (200) at the same height as the lifting mechanism (300). Several side baffles (700) are welded to the left end of the inner surface of the first support plate (200).
4. The double-pane alignment and adjustment support frame for insulating glass as described in claim 3, characterized in that: An auxiliary mechanism (600) is provided on each of the left and right sides of the middle position of the inner surface of the second support plate (400). Placement slots are provided at the middle position of the lower end of the inner surface of the second support plate (400) and on the left and right sides. Lifting mechanisms (300) are installed in each of the three placement slots. Two support mechanisms (500) are installed on the inner surface of the first support plate (200) between the three placement slots. A side baffle (700) is welded to the right end of the inner surface of the first support plate (200).
5. The double-pane alignment and adjustment support frame for insulating glass as described in claim 4, characterized in that: The lifting mechanism (300) includes a limiting rod (340) welded into the placement groove and a support block (330) slidably connected to the limiting rod (340). A support shaft (350) is welded to the front surface of the support block (330). A rotating limiting wheel (360) is rotatably connected to the support shaft (350). An upward-facing cylinder (320) is installed at the front end of the lower surface of the support block (330). A support plate (310) is installed on the lower surface of the cylinder (320). The support plate (310) is welded to the lower end of the outer surface of the first support plate (200) or the second support plate (400).
6. The double-pane alignment and adjustment support frame for insulating glass as described in claim 5, characterized in that: The support mechanism (500) includes a fixed shaft (510), a limiting wheel (520) installed at the middle position of the outer surface of the fixed shaft (510), and a support wheel (530) installed on the rear side of the outer surface of the fixed shaft (510).
7. The double-pane alignment and adjustment support frame for insulating glass as described in claim 6, characterized in that: The auxiliary mechanism (600) includes an auxiliary rod (610), an auxiliary frame (620) welded to the front end of the auxiliary rod (610), and auxiliary wheels (630) installed at the upper and lower ends of the auxiliary frame (620).
8. The double-pane alignment and adjustment support frame for insulating glass as described in claim 7, characterized in that: The side baffles (700) on the first support plate (200) and the second support plate (400) are located in the same vertical line and are offset from each other. The lifting mechanisms (300) on the first support plate (200) and the second support plate (400) are in the same horizontal plane and are offset from each other. The support mechanisms (500) on the first support plate (200) and the second support plate (400) are in the same horizontal plane and are offset from each other.
9. The double-pane alignment and adjustment support frame for insulating glass as described in claim 8, characterized in that: When the cylinder (320) inside the lifting mechanism (300) is not started, the upper surface of the rotating limit wheel (360) is located below the upper surface of the limit wheel (520). After the cylinder (320) inside the lifting mechanism (300) is started, the upper surface of the rotating limit wheel (360) is located above the upper surface of the limit wheel (520).
Citation Information
Patent Citations
Glass laminating device for producing hollow glass
CN118979682A