A superimposed energy consumption type mine single hydraulic support device
Patent Information
- Application Number
- CN202522433402.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2025-08-08
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0004]针对上述情况,为解决现有的单体液压支柱的升降部件与支撑部件之间由于普遍采用的是刚性连接,从而导致单体液压支柱的升降部件与支撑部件在使用过程中容易由于山体晃动而承压过大发生形变或断裂,不仅使得单体液压支柱的支撑效果受到局限,还存在着严重支护安全隐患的问题,本实用新型提供一种叠合耗能式矿用单体液压支护装置,有效的实现了具有快速组装的功能,且装置在组装过程中各个部件移动及拆装较为便捷,还实现了具有对单体液压支柱的升降部件与支撑部件之间进行稳定且可靠的耗能功能,且液压升降组件与顶撑组件之间在耗能后还能在耗能组件的耗能范围内复位并持续产生耗能式支护效果,不仅提高了装置的支护效果,还保障了装置的支护可靠性,该装置结构简单且实用性较强
(1)、首先移动液压升降组件落位至所需位置,再沿着竖孔配合外接连接件从而能将底撑板与矿山巷道支撑面之间进行可拆卸连接,进而能将液压升降组件与矿山巷道支撑面之间的位置进行定位,接着移动叠合弹性钢板放置在支撑板上表面,再移动压板贴合在叠合弹性钢板上表面并沿着连接孔旋转紧固件从而能将压板与支撑板之间进行可拆卸连接,进而能将叠合弹性钢板限位在压板和支撑板中间位置,随后移动支撑梁并将限位杆与限位孔对齐,再沿着限位孔插入限位杆从而能将支撑梁底面外壁与耗能弹簧的上端贴合并连接,然后沿着侧孔插入连接板,再沿着叠合弹性钢板外侧壁插入连接轴并将连接轴与连接板之间进行连接从而能将叠合弹性钢板与支撑梁之间的位置进行限位,有效的实现了该装置具有快速组装的功能,且装置在组装过程中各个部件移动及拆装较为便捷,不仅提高了装置的组装效率,还便捷了装置的检修维护及二次使用,该装置结构简单且适用性较强。
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Figure CN224800330U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mining hydraulic support technology, specifically a composite energy-consuming single hydraulic support device for mining. Background Technology
[0002] Single hydraulic props represent a significant achievement in coal mine support technology. With their excellent constant resistance, high supporting force, and ease of operation, they play an irreplaceable role in coal mine safety production. Correct selection, standardized use, and meticulous maintenance are crucial to ensuring optimal support effectiveness and safeguarding the working face.
[0003] Currently, the lifting and supporting components of existing single hydraulic props are generally rigidly connected. This makes the lifting and supporting components of the single hydraulic props prone to deformation or breakage due to excessive pressure caused by mountain swaying during use. This not only limits the supporting effect of the single hydraulic props but also poses serious safety hazards. Therefore, it is necessary to design a composite energy-consuming single hydraulic support device for mines. Utility Model Content
[0004] To address the aforementioned issues, and to resolve the problem that existing single hydraulic props typically employ rigid connections between their lifting and supporting components, which can lead to deformation or breakage due to excessive pressure caused by mountain swaying during use, thus limiting the support effectiveness of the single hydraulic prop and posing serious safety hazards, this invention provides a composite energy-dissipating single hydraulic support device for mining. This device effectively achieves rapid assembly, with convenient movement and disassembly of components during assembly. It also provides stable and reliable energy dissipation between the lifting and supporting components of the single hydraulic prop. Furthermore, after energy dissipation, the hydraulic lifting and supporting components can reset within the energy dissipation range of the dissipating components and continue to provide energy-dissipating support. This not only improves the support effect but also ensures the reliability of the device. The device has a simple structure and strong practicality.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a composite energy-consuming single hydraulic support device for mining, comprising a hydraulic lifting assembly, wherein the fixed end of the hydraulic lifting assembly is connected to the support surface of the mine roadway, and the lifting end of the hydraulic lifting assembly is detachably connected to an energy-consuming assembly, wherein the energy-consuming end of the energy-consuming assembly is provided with a top support assembly. The hydraulic lifting assembly is used to drive the energy-consuming assembly and the top support assembly to move linearly up and down in the vertical direction. The energy-consuming assembly is used to dissipate energy by releasing pressure between the top support assembly and the hydraulic lifting assembly. The top support assembly is used to perform support operations inside the mine roadway.
[0006] The aforementioned composite energy-consuming single hydraulic support device for mining includes a hydraulic lifting component comprising a hydraulic cylinder, a bottom support plate provided on the outer wall of the bottom surface of the hydraulic cylinder, and a vertical hole provided on the outer wall of the bottom support plate, wherein the vertical hole is used to connect with an external connector and the support surface of the mine roadway. One end of the hydraulic lifting column is slidably connected to the inner wall of the hydraulic cylinder, and the other end of the hydraulic lifting column is provided with a support plate. The upper surface of the support plate is provided with a connecting hole, and the outer wall of the support plate is provided with a limit hole.
[0007] The aforementioned composite energy-consuming single hydraulic support device for mining includes a composite elastic steel plate, which is attached to the upper surface of a support plate, and a connecting shaft is inserted into the outer wall of the composite elastic steel plate. The two ends of the connecting shaft are connected to connecting plates, and the outer wall of the connecting plate is provided with a sliding groove. A pressure plate is attached to the upper surface of the laminated elastic steel plate, and the pressure plate and the support plate are detachably connected by fasteners, wherein the fasteners can penetrate the vertical holes.
[0008] The aforementioned composite energy-consuming single hydraulic support device for mining includes a top support assembly comprising a support beam, wherein the outer side wall of the support beam has a side hole, and the inner side wall of the side hole is slidably connected to the inner side wall of the chute. The outer wall of the bottom surface of the support beam is provided with a limiting rod, and the outer wall of the limiting rod is slidably connected to the inner wall of the limiting hole.
[0009] In the aforementioned composite energy-dissipating single hydraulic support device for mining, one end of an energy-dissipating spring is provided on the upper surface of the pressure plate, and the other end of the energy-dissipating spring is connected to the outer wall of the bottom surface of the support beam.
[0010] In the aforementioned composite energy-dissipating single hydraulic support device for mining, there are two side holes and two connecting plates, and the two connecting plates are symmetrically distributed on both sides of the energy-dissipating spring.
[0011] In the aforementioned composite energy-consuming single hydraulic support device for mining, there are multiple limiting rods, and the multiple limiting rods are symmetrically distributed on both sides of the composite elastic steel plate.
[0012] In the aforementioned composite energy-consuming single hydraulic support device for mining, there are multiple hydraulic lifting components and energy-consuming components, and these multiple hydraulic lifting components and energy-consuming components are evenly distributed on the outer wall of the bottom surface of the support beam.
[0013] Compared with the prior art, the beneficial effects of this utility model are: (1) First, move the hydraulic lifting assembly to the required position, then connect the bottom support plate to the mine roadway support surface by using the external connector along the vertical hole. This allows for a detachable connection between the hydraulic lifting assembly and the mine roadway support surface. Next, move the composite elastic steel plate to the upper surface of the support plate, then move the pressure plate to adhere to the upper surface of the composite elastic steel plate and rotate the fastener along the connection hole to detachably connect the pressure plate and the support plate. This limits the composite elastic steel plate to the middle position between the pressure plate and the support plate. Then, move the support beam and connect the limiting rod to the limiting rod. The holes are aligned, and then the limiting rod is inserted along the limiting hole to fit and connect the outer wall of the bottom surface of the support beam with the upper end of the energy dissipation spring. Then, the connecting plate is inserted along the side hole, and the connecting shaft is inserted along the outer wall of the stacked elastic steel plate and connected to the connecting plate to limit the position between the stacked elastic steel plate and the support beam. This effectively realizes the function of rapid assembly of the device, and the movement and disassembly of each component are relatively convenient during the assembly process. This not only improves the assembly efficiency of the device, but also facilitates the inspection, maintenance and secondary use of the device. The device has a simple structure and strong applicability.
[0014] (2) The hydraulic cylinder drives the hydraulic lifting column to move linearly, thereby driving the support plate to move linearly. This allows the upper surface of the support beam to fit against the support surface inside the mine roadway. When the load on the upper surface of the support beam increases, the elastic deformation force of the superimposed elastic steel plate can drive the connecting plate to move laterally, causing the slide groove and the inner wall of the side hole to slide against each other. Then, under the action of the limit rod sliding linearly along the limit hole, the load on the upper surface of the support beam can be stably dissipated. At the same time, the elastic deformation force of the energy dissipation spring between the support beam and the pressure plate can assist the elastic deformation force of the superimposed elastic steel plate in dissipating the load on the upper surface of the support beam. This effectively realizes that the device has the function of dissipating energy between the lifting component and the support component of the single hydraulic prop. The entire energy dissipation process is relatively stable and reliable. After the energy dissipation, the hydraulic lifting component and the top support component can reset within the energy dissipation range of the energy dissipation component and continue to produce an energy dissipation support effect. This not only improves the support effect of the device but also ensures the support reliability of the device. The device has a simple structure and strong practicality. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the hydraulic lifting component structure of this utility model; Figure 3For the present utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the energy-consuming component and its structure according to the present invention. In the diagram: 1. Hydraulic lifting assembly; 101. Hydraulic cylinder; 102. Base support plate; 103. Vertical hole; 104. Hydraulic lifting column; 105. Support plate; 106. Connecting hole; 107. Limiting hole; 2. Energy dissipation assembly; 201. Composite elastic steel plate; 202. Connecting shaft; 203. Connecting plate; 204. Slide groove; 205. Pressure plate; 206. Fastener; 207. Energy dissipation spring; 3. Top support assembly; 301. Support beam; 302. Side hole; 303. Limiting rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0017] Example Depend on Figures 1-4 This invention discloses a composite energy-dissipating single hydraulic support device for mines, comprising a hydraulic lifting assembly 1. The fixed end of the hydraulic lifting assembly 1 is connected to the support surface of the mine roadway, and the lifting end of the hydraulic lifting assembly 1 is detachably connected to an energy-dissipating assembly 2. The energy-dissipating end of the energy-dissipating assembly 2 is provided with a top support assembly 3. The hydraulic lifting assembly 1 is used to drive the energy-dissipating assembly 2 and the top support assembly 3 to move linearly vertically. The energy-dissipating assembly 2 is used to dissipate energy by releasing pressure between the top support assembly 3 and the hydraulic lifting assembly 1. The top support assembly 3 is used to provide support for the interior of the mine roadway. This invention achieves a quick assembly function, and the movement and disassembly of each component during the assembly process are relatively convenient. It also achieves a stable and reliable energy dissipation function between the lifting and supporting components of the single hydraulic support. Furthermore, after energy dissipation, the hydraulic lifting assembly 1 and the top support assembly 3 can reset within the energy dissipation range of the energy-dissipating assembly 2 and continue to produce an energy-dissipating support effect, which not only improves the support effect of the device but also ensures the support reliability of the device.
[0018] Specifically, the hydraulic lifting assembly 1 includes a hydraulic cylinder 101. A bottom support plate 102 is provided on the outer wall of the bottom surface of the hydraulic cylinder 101, and a vertical hole 103 is provided on the outer wall of the bottom support plate 102. The vertical hole 103 is used to connect with the external connector and the support surface of the mine roadway. One end of a hydraulic lifting column 104 is slidably connected to the inner wall of the hydraulic cylinder 101, and a support plate 105 is provided on the other end of the hydraulic lifting column 104. A connection hole 106 is provided on the upper surface of the support plate 105, and a limit hole 107 is provided on the outer wall of the support plate 105. The hydraulic cylinder 101 drives the hydraulic lifting column 104 to move linearly, thereby driving the support plate 105 to move linearly, which in turn drives the upper surface of the support beam 301 to fit against the support surface inside the mine roadway.
[0019] Specifically, the energy-dissipating component 2 includes a laminated elastic steel plate 201, which is attached to the upper surface of the support plate 105. A connecting shaft 202 is inserted into the outer wall of the laminated elastic steel plate 201, and connecting plates 203 are connected to both ends of the connecting shaft 202. A sliding groove 204 is provided on the outer wall of the connecting plate 203. A pressure plate 205 is attached to the upper surface of the laminated elastic steel plate 201. The pressure plate 205 and the support plate 105 are detachably connected by fasteners 206, which can penetrate the vertical hole 103. The elastic deformation force of the laminated elastic steel plate 201 can drive the connecting plate 203 to move laterally, thereby causing the sliding groove 204 to slide against the inner wall of the side hole 302. Under the action of the limiting rod 303 sliding linearly along the limiting hole 107, the load on the upper surface of the support beam 301 can be stably dissipated.
[0020] Specifically, the top support assembly 3 includes a support beam 301, the outer wall of the support beam 301 has a side hole 302, and the inner wall of the side hole 302 is slidably connected to the inner wall of the slide groove 204; the outer wall of the bottom surface of the support beam 301 is provided with a limiting rod 303, and the outer wall of the limiting rod 303 is slidably connected to the inner wall of the limiting hole 107. By moving the support beam 301 and aligning the limiting rod 303 with the limiting hole 107, and then inserting the limiting rod 303 along the limiting hole 107, the outer wall of the bottom surface of the support beam 301 can be attached and connected to the upper end of the energy dissipation spring 207.
[0021] Specifically, one end of an energy-dissipating spring 207 is provided on the upper surface of the pressure plate 205, and the other end of the energy-dissipating spring 207 is connected to the outer wall of the bottom surface of the support beam 301. The elastic deformation force of the energy-dissipating spring 207 between the support beam 301 and the pressure plate 205 can assist the elastic deformation force of the stacked elastic steel plate 201 in dissipating the load on the upper surface of the support beam 301.
[0022] Specifically, there are two side holes 302 and two connecting plates 203, and the two connecting plates 203 are symmetrically distributed on both sides of the energy dissipation spring 207. By inserting the connecting plate 203 along the side hole 302, and then inserting the connecting shaft 202 along the outer wall of the stacked elastic steel plate 201 and connecting the connecting shaft 202 and the connecting plate 203, the position between the stacked elastic steel plate 201 and the support beam 301 can be limited.
[0023] Specifically, there are multiple limiting rods 303, and the multiple limiting rods 303 are symmetrically distributed on both sides of the laminated elastic steel plate 201. The multiple number of limiting rods 303 makes the limiting function of the limiting rods 303 more reliable.
[0024] Specifically, there are multiple hydraulic lifting components 1 and energy-consuming components 2, and these multiple hydraulic lifting components 1 and energy-consuming components 2 are evenly distributed on the outer wall of the bottom surface of the support beam 301. The fact that there are multiple hydraulic lifting components 1 and energy-consuming components 2 makes the support effect of the support beam 301 more stable.
[0025] In use, first, move the hydraulic lifting assembly 1 to the desired position. Then, along the vertical hole 103, use the external connector to detachably connect the bottom support plate 102 to the mine roadway support surface, thereby positioning the hydraulic lifting assembly 1 and the mine roadway support surface. Next, move the composite elastic steel plate 201 and place it on the upper surface of the support plate 105. Then, move the pressure plate 205 to adhere to the upper surface of the composite elastic steel plate 201 and rotate the fastener 206 along the connection hole 106 to detachably connect the pressure plate 205 and the support plate 105, thereby limiting the composite elastic steel plate 201 between the pressure plate 205 and the support plate 105. 05. In the middle position, the support beam 301 is moved and the limiting rod 303 is aligned with the limiting hole 107. Then, the limiting rod 303 is inserted along the limiting hole 107, so that the outer wall of the bottom surface of the support beam 301 is attached and connected to the upper end of the energy dissipation spring 207. Then, the connecting plate 203 is inserted along the side hole 302, and the connecting shaft 202 is inserted along the outer wall of the stacked elastic steel plate 201, and the connecting shaft 202 is connected to the connecting plate 203, so that the position between the stacked elastic steel plate 201 and the support beam 301 is limited. This effectively realizes the function of rapid assembly of the device, and the movement and disassembly of each component during the assembly process are relatively simple. For convenience, this not only improves the assembly efficiency of the device but also facilitates its inspection, maintenance, and secondary use. Next, the hydraulic cylinder 101 drives the hydraulic lifting column 104 to move linearly, thereby causing the support plate 105 to move linearly. This allows the upper surface of the support beam 301 to fit against the support surface inside the mine roadway. When the load on the upper surface of the support beam 301 increases, the elastic deformation force of the overlapping elastic steel plate 201 causes the connecting plate 203 to move laterally, allowing the slide groove 204 to slide against the inner wall of the side hole 302. Furthermore, under the linear sliding action of the limiting rod 303 along the limiting hole 107, the support... The load on the upper surface of beam 301 is stably dissipated. At the same time, the elastic deformation force of the energy-dissipating spring 207 between the support beam 301 and the pressure plate 205 assists the elastic deformation force of the superimposed elastic steel plate 201 in dissipating the load on the upper surface of the support beam 301. This effectively realizes the function of the device in dissipating energy between the lifting component and the supporting component of the single hydraulic prop. The entire energy dissipation process is relatively stable and reliable. In addition, after energy dissipation, the hydraulic lifting component 1 and the top support component 3 can reset within the energy dissipation range of the energy dissipation component 2 and continue to generate an energy-dissipating support effect. This not only improves the support effect of the device, but also ensures the support reliability of the device.
[0026] The hydraulic cylinder 101 and hydraulic lifting column 104 are finished products manufactured using existing technology and are available for purchase on the market; all components are general standard parts or parts known to those skilled in the art, and their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A composite energy-consuming single-unit hydraulic support device for mining, comprising a hydraulic lifting assembly (1), characterized in that: The fixed end of the hydraulic lifting assembly (1) is connected to the support surface of the mine roadway, and the lifting end of the hydraulic lifting assembly (1) is detachably connected to an energy-consuming component (2), wherein the energy-consuming end of the energy-consuming component (2) is provided with a top support component (3). The hydraulic lifting assembly (1) is used to drive the energy-consuming assembly (2) and the top support assembly (3) to move linearly up and down in the vertical direction. The energy-consuming assembly (2) is used to dissipate energy by releasing pressure between the top support assembly (3) and the hydraulic lifting assembly (1). The top support assembly (3) is used to support the interior of the mine roadway.
2. The composite energy-consuming single-unit hydraulic support device for mining as described in claim 1, characterized in that: The hydraulic lifting assembly (1) includes a hydraulic cylinder (101), and a bottom support plate (102) is provided on the outer wall of the bottom surface of the hydraulic cylinder (101). A vertical hole (103) is provided on the outer wall of the bottom support plate (102), wherein the vertical hole (103) is used to connect the external connector to the support surface of the mine roadway. The hydraulic cylinder (101) has one end of a hydraulic lifting column (104) slidably connected to its inner side wall, and the other end of the hydraulic lifting column (104) is provided with a support plate (105). The upper surface of the support plate (105) is provided with a connection hole (106), and the outer side wall of the support plate (105) is provided with a limit hole (107).
3. A composite energy-consuming single-unit hydraulic support device for mining according to claim 2, characterized in that: The energy-consuming component (2) includes a laminated elastic steel plate (201), which is attached to the upper surface of the support plate (105), and a connecting shaft (202) is inserted into the outer wall of the laminated elastic steel plate (201). The two ends of the connecting shaft (202) are connected to connecting plates (203), and the outer wall of the connecting plate (203) is provided with a sliding groove (204). The upper surface of the composite elastic steel plate (201) is attached with a pressure plate (205), and the pressure plate (205) and the support plate (105) are detachably connected by fasteners (206), wherein the fasteners (206) can penetrate the vertical hole (103).
4. A composite energy-consuming single-unit hydraulic support device for mining according to claim 3, characterized in that: The top support assembly (3) includes a support beam (301), the outer side wall of the support beam (301) is provided with a side hole (302), and the inner side wall of the side hole (302) is slidably connected to the inner side wall of the slide groove (204); The bottom outer wall of the support beam (301) is provided with a limiting rod (303), and the outer wall of the limiting rod (303) is slidably connected to the inner wall of the limiting hole (107).
5. A composite energy-consuming single-unit hydraulic support device for mining according to claim 4, characterized in that: One end of an energy-dissipating spring (207) is provided on the upper surface of the pressure plate (205), and the other end of the energy-dissipating spring (207) is connected to the outer wall of the bottom surface of the support beam (301).
6. A composite energy-consuming single-unit hydraulic support device for mining according to claim 5, characterized in that: The number of side holes (302) and connecting plates (203) are both two, and the two connecting plates (203) are symmetrically distributed on both sides of the energy dissipation spring (207).
7. A composite energy-consuming single-unit hydraulic support device for mining according to claim 4, characterized in that: The number of the limiting rods (303) is multiple, and the multiple limiting rods (303) are symmetrically distributed on both sides of the laminated elastic steel plate (201).
8. A composite energy-consuming single-unit hydraulic support device for mining according to claim 4, characterized in that: The number of the hydraulic lifting components (1) and the energy-consuming components (2) are both multiple, and the multiple hydraulic lifting components (1) and energy-consuming components (2) are evenly distributed on the outer wall of the bottom surface of the support beam (301).