Integrated peristaltic pump type chemical feeder
Patent Information
- Application Number
- CN202522385857.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]1、每台设备需单独操作和监控,导致控制繁琐、效率低下,且无法实现统一编程和实时数据集成;
[0016]本实用新型提供了一种集成型蠕动泵型加药机,具备以下有益效果:
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Figure CN224800462U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of peristaltic pump dosing machines, specifically an integrated peristaltic pump dosing machine. Background Technology
[0002] Peristaltic pump dosing systems, as a common fluid delivery device, are widely used in chemical, water treatment, pharmaceutical, and environmental protection fields for the precise addition of reagents or chemicals. Traditional peristaltic pump dosing systems are typically designed as single, independent units, each equipped with its own control system, drive unit, and piping interfaces. This decentralized structure can meet basic dosing needs in a single application scenario. However, with the increasing level of industrial automation and the development of complex processes, multiple dosing systems are often required to work collaboratively to achieve simultaneous dosing of large flow rates, multiple points, or different reagents.
[0003] The current deployment method of multiple independent dosing machines has obvious shortcomings:
[0004] 1. Each device needs to be operated and monitored individually, resulting in cumbersome control, low efficiency, and the inability to achieve unified programming and real-time data integration;
[0005] 2. It is difficult to calculate the total amount of chemicals used. Operators need to manually summarize the data of each piece of equipment, which can easily introduce errors and is not conducive to process optimization and cost control.
[0006] 3. Independent equipment occupies a large space, has high installation and maintenance costs, and lacks a centralized leakage protection mechanism, which may cause safety and environmental hazards. Utility Model Content
[0007] (a) Technical problems to be solved
[0008] In order to overcome the above-mentioned defects of the prior art, this utility model provides an integrated peristaltic pump type dosing machine, which solves the above-mentioned problems in the prior art.
[0009] (II) Technical Solution
[0010] To achieve the above objectives, this utility model provides the following technical solution: an integrated peristaltic pump dosing machine, comprising an integrated cabinet, a control cabinet on one side of the integrated cabinet, two mounting plates fixedly installed inside the integrated cabinet, and multiple peristaltic pump dosing machines mounted side-by-side on the mounting plates, each mounting plate having a leakage collector at its bottom for collecting liquid leaking from the peristaltic pump dosing machines; a cabinet door hinged to the front end of the integrated cabinet; each peristaltic pump dosing machine connected to an external connector via a delivery pipe, the external connector being fixedly located at the bottom of the integrated cabinet for connection to external pipelines; and the control cabinet electrically connected to the multiple peristaltic pump dosing machines for unified control.
[0011] Optionally, the integrated cabinet has bases fixedly installed at the four corners of its bottom to support the overall structure; the inner side of the integrated cabinet has multiple mounting holes for fixing mounting plates; the cabinet door is hinged to the integrated cabinet via hinges, allowing the cabinet door to be opened and closed.
[0012] Optionally, the cabinet door is provided with a groove for easy manual opening and closing; the cabinet door is openable and has sealing performance to prevent liquid leakage and dust entry, and the cabinet door is made of wear-resistant material to enhance durability.
[0013] Optionally, the mounting plate is fixed inside the integrated cabinet with bolts to ensure stable installation; the mounting plate is also equipped with an electrical power board, which is electrically connected to the control cabinet and the peristaltic pump dosing machine for distributing power.
[0014] Optionally, the peristaltic pump dosing machine includes a peristaltic pump body, a flip-top pump head, a handle, and a connector. The flip-top pump head is installed on the peristaltic pump body for easy maintenance and replacement of the pump tube. The connector is fixedly located on the back of the peristaltic pump body for connecting to the power board. The handle is located on the top of the peristaltic pump body.
[0015] (III) Beneficial Effects
[0016] This utility model provides an integrated peristaltic pump-type dosing machine, which has the following beneficial effects:
[0017] This integrated peristaltic pump dosing system effectively solves the problems of existing technologies, such as the inability to control individual devices and the difficulty in calculating overall dosage, by integrating multiple peristaltic pump dosing units into a single integrated cabinet equipped with a unified control cabinet. Compared with existing technologies, this device achieves centralized management and collaborative operation of multiple dosing units. The control cabinet allows for unified programming and monitoring of all peristaltic pump dosing units, greatly improving operational efficiency and convenience, and avoiding the tedious process of controlling each unit individually. Simultaneously, the integrated design reduces the equipment's footprint, simplifies installation and maintenance, and the inclusion of a leak collector enhances safety and environmental friendliness, preventing pollution from liquid leaks. Furthermore, unified control facilitates real-time data acquisition and overall dosage statistics, supports remote monitoring and automated management, reduces labor costs and error rates, and is suitable for industrial scenarios requiring precise metering and multi-point dosing, improving the overall reliability and practicality of the equipment. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a structural diagram of the cabinet door in the closed state of this utility model;
[0020] Figure 3This is a schematic diagram of the internal structure of the integrated cabinet of this utility model;
[0021] Figure 4 This utility model Figure 1 A magnified structural diagram of point A in the middle.
[0022] In the diagram: 1. Integrated cabinet; 2. Control cabinet; 3. Cabinet door; 4. Mounting plate; 5. Peristaltic pump dosing machine; 6. Leakage collector; 7. External connector; 8. Pipeline; 101. Mounting hole; 102. Hinge; 103. Base; 301. Groove; 401. Bolt; 402. Power board; 501. Peristaltic pump body; 502. Flip-top pump head; 503. Handle; 504. Connector. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by those skilled in the art. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0025] Example 1:
[0026] Please see Figures 1 to 4 This utility model provides a technical solution: an integrated peristaltic pump dosing machine, including an integrated cabinet 1, a control cabinet 2 on one side of the integrated cabinet 1, two mounting plates 4 fixedly installed inside the integrated cabinet 1, and multiple peristaltic pump dosing machines 5 mounted side by side on the mounting plates 4. Each mounting plate 4 has a leakage collector 6 at its bottom for collecting liquid leaked from the peristaltic pump dosing machines 5; a cabinet door 3 is hinged to the front end of the integrated cabinet 1; the peristaltic pump dosing machines 5 are connected to an external connector 7 via a delivery pipe 8, and the external connector 7 is fixedly installed at the bottom of the integrated cabinet 1 for connection to external pipelines; the control cabinet 2 is electrically connected to the multiple peristaltic pump dosing machines 5 to achieve unified control;
[0027] In this utility model, the working steps of the device are as follows: First, multiple peristaltic pump dosing machines 5 are installed side by side on the mounting plate 4 and fixed with bolts 401 to ensure stable installation; then, one end of the delivery pipe 8 is connected to the peristaltic pump dosing machine 5, and the other end is connected to the external connector 7, which is connected to the external pipeline to realize the delivery of the agent; all peristaltic pump dosing machines 5 are uniformly programmed and monitored through the control cabinet 2, and dosing parameters such as flow rate and time are set. After the system is started, the peristaltic pump dosing machine 5 starts to work, pumping the agent to the external pipeline through the delivery pipe 8 and the external connector 7; the leakage collector 6 is located at the bottom of the mounting plate 4 and is used to collect liquid that may leak from the peristaltic pump dosing machine 5 to prevent contamination and equipment damage; the cabinet door 3 is hinged to the front end of the integrated cabinet 1 by the hinge 102 and can be manually opened and closed through the pull groove 301 for easy operation and maintenance.
[0028] Example 2:
[0029] Please see Figure 3 and Figure 4 The leak collector 6 is fixedly installed at the bottom of the mounting plate 4, located below each peristaltic pump dosing machine 5; the cabinet door 3 is openable and has a sealing performance to prevent liquid leakage and dust from entering, and the cabinet door 3 is made of wear-resistant material to enhance durability;
[0030] In this utility model, the working steps of the device are as follows: When the peristaltic pump dosing machine 5 leaks liquid during operation, the leak collector 6 can collect the leaked liquid in time, preventing the liquid from flowing into the interior or exterior environment of the integrated cabinet 1, thus improving safety and environmental protection; the leak collector 6 is checked regularly, the collected liquid is cleaned, and the equipment is kept clean; when the cabinet door 3 is closed, its sealing performance effectively prevents external dust and moisture from entering the interior of the integrated cabinet 1, while also preventing internal liquid leakage and extending the service life of the equipment; the cabinet door 3 can be easily opened through the pull groove 301 for internal component inspection and maintenance.
[0031] Example 3:
[0032] Please see Figure 3 and Figure 4 The mounting plate 4 is also equipped with an energy board 402, which is electrically connected to the control cabinet 2 and the peristaltic pump dosing machine 5 for distributing power. The peristaltic pump dosing machine 5 includes a peristaltic pump body 501, a flip-top pump head 502, a handle 503, and a connector 504. The flip-top pump head 502 is installed on the peristaltic pump body 501 for easy maintenance and replacement of the pump tube. The connector 504 is fixedly installed on the back of the peristaltic pump body 501 for connecting the energy board 402. The handle 503 is located on the top of the peristaltic pump body 501.
[0033] In this utility model, the working steps of the device are as follows: the power board 402 receives power from the control cabinet 2 and distributes it to each peristaltic pump dosing machine 5 to ensure that each pump is powered independently and avoid overload; the peristaltic pump dosing machine 5 is connected to the power board 402 through the connector 504 to achieve stable power transmission; when it is necessary to replace or maintain the pump tube, the flip-top pump head 502 is operated by the handle 503 to open the pump head and quickly replace the pump tube without disassembling the entire pump, simplifying the maintenance process and improving work efficiency; the control cabinet 2 can monitor the operating status and power consumption of each peristaltic pump dosing machine 5 in real time to achieve refined management and fault early warning.
[0034] Example 4:
[0035] Please see Figure 1 and Figure 2 The integrated cabinet 1 has bases 103 fixedly installed at the four corners of its bottom to support the overall structure; multiple mounting holes 101 are provided on the inner side of the integrated cabinet 1 to fix the mounting plate 4; the cabinet door 3 is hinged to the integrated cabinet 1 by hinges 102, so that the cabinet door 3 can be opened and closed.
[0036] In this utility model, the working steps of the device are as follows: the base 103 supports the integrated cabinet 1, ensuring that the equipment is placed stably on the ground or platform, reducing vibration and movement; the mounting plate 4 is adjusted in position within the integrated cabinet 1 through the mounting holes 101 to accommodate the installation of peristaltic pump dosing machines 5 of different numbers and sizes, improving flexibility; the hinge 102 allows the cabinet door 3 to be opened and closed flexibly, facilitating daily operation and comprehensive maintenance; the overall integrated design reduces the equipment's footprint, simplifies the installation and wiring process, and is suitable for industrial scenarios with limited space.
[0037] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An integrated peristaltic pump-type dosing machine, comprising an integrated cabinet (1), characterized in that: A control cabinet (2) is provided on one side of the integrated cabinet (1). Two mounting plates (4) are fixedly installed inside the integrated cabinet (1). Multiple peristaltic pump dosing machines (5) are installed side by side on the mounting plates (4). Each mounting plate (4) is provided with a leakage collector (6) at the bottom to collect liquid leaked from the peristaltic pump dosing machine (5). A cabinet door (3) is hinged to the front end of the integrated cabinet (1). The peristaltic pump dosing machine (5) is connected to an external connector (7) through a delivery pipe (8). The external connector (7) is fixedly installed at the bottom of the integrated cabinet (1) for connection to external pipelines. The control cabinet (2) is electrically connected to the multiple peristaltic pump dosing machines (5) to achieve unified control.
2. The integrated peristaltic pump-type dosing machine according to claim 1, characterized in that: The integrated cabinet (1) has bases (103) fixedly installed at the four corners of its bottom to support the overall structure; the integrated cabinet (1) has multiple mounting holes (101) on its inner side to fix the mounting plate (4); the cabinet door (3) is hinged to the integrated cabinet (1) by a hinge (102) so that the cabinet door (3) can be opened and closed.
3. The integrated peristaltic pump type dosing machine according to claim 1, characterized in that: The cabinet door (3) is provided with a groove (301) for easy manual opening and closing; the cabinet door (3) is openable and has sealing performance to prevent liquid leakage and dust entry; at the same time, the cabinet door (3) is made of wear-resistant material to enhance durability.
4. The integrated peristaltic pump type dosing machine according to claim 1, characterized in that: The mounting plate (4) is fixed inside the integrated cabinet (1) by bolts (401) to ensure stable installation; the mounting plate (4) is also provided with an energy board (402), which is electrically connected to the control cabinet (2) and the peristaltic pump dosing machine (5) for distributing power.
5. The integrated peristaltic pump-type dosing machine according to claim 1, characterized in that: The peristaltic pump dosing machine (5) includes a peristaltic pump body (501), a flip-top pump head (502), a handle (503), and a connector (504). The flip-top pump head (502) is installed on the peristaltic pump body (501) for easy maintenance and replacement of the pump tube. The connector (504) is fixedly installed on the back of the peristaltic pump body (501) for connecting the power board (402). The handle (503) is located on the top of the peristaltic pump body (501).