Intelligent high-precision numerical control cradle type rotary table bearing
Patent Information
- Application Number
- CN202522614601.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0004]本实用新型的目的在于提供一种智能化高精密数控摇篮式转台轴承,以解决上述背景技术中提出的现有的高精密数控摇篮式转台轴承于使用过程中,不便对工作过程中的轴承整体情况进行多方位监测,从而降低轴承整体工作过程中的安全性的问题
[0010]与现有技术相比,本实用新型的有益效果是:该智能化高精密数控摇篮式转台轴承的防护罩通过多组第一螺栓与摇篮台构成螺旋锁紧结构,从而通过螺旋安装的防护罩对轴承整体进行防护的同时,便于安装多组检测设备增加其整体智能化,该装置的加速度传感器通过多组第二螺栓与防护罩构成螺旋锁紧结构,且固定罩于外壁设有螺纹,且固定罩与防护罩及加强筋同样构成螺旋锁紧结构,从而通过多组加强筋有效保证防护罩防护效果的同时可通过螺旋安装的接水斗传感器对其所受外界撞击力度进行检测,进而便于定期对防护罩进行更换,该装置的噪音检测器通过限位块与底座构成卡合限位结构,且限位块通过多组磁吸块与底座形成磁吸结构,从而便于对内部轴承整体工作产生的音量进行监测,进而于轴承发生故障时可及时发现并进行处理。
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Figure CN224800709U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of turntable bearing technology, specifically to an intelligent high-precision CNC cradle-type turntable bearing. Background Technology
[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support rotating mechanical parts, reduce the coefficient of friction during their movement, and ensure their rotational accuracy. In the operation of five-axis CNC machine tools, high-precision machining centers, and measuring equipment, high-precision CNC cradle-type rotary table bearings are used to achieve machining of complex curved surfaces, ultra-high precision, and ultimate surface quality.
[0003] High-precision CNC cradle-type rotary table bearings, during use, allow the entire bearing assembly to reciprocate via the cradle table, thus ensuring normal machining on CNC machine tools through multi-directional bearing operation. However, existing high-precision CNC cradle-type rotary table bearings make it inconvenient to monitor the overall bearing condition during operation from multiple angles, thereby reducing the overall safety of the bearing during operation. Therefore, an intelligent high-precision CNC cradle-type rotary table bearing is proposed to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide an intelligent high-precision CNC cradle turntable bearing to solve the problem mentioned in the background art that existing high-precision CNC cradle turntable bearings are inconvenient to monitor the overall condition of the bearing during operation from multiple angles, thereby reducing the safety of the bearing during operation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent high-precision CNC cradle-type turntable bearing, including a support frame, a servo motor is provided inside the support frame, and an output shaft is provided on one side of the servo motor. A cradle platform is provided at one end of the output shaft, and a bearing assembly is placed on the cradle platform. A protective cover is fitted on the outer side of the bearing assembly, and heat dissipation fins are provided on the outer wall of the protective cover. Multiple sets of first bolts are spirally screwed on the outer side of the lower end of the protective cover, and the other end of the first bolts is spirally screwed inside the cradle platform. The protective cover has multiple sets of reinforcing ribs inside, and an acceleration sensor is provided on the outer side of the reinforcing ribs. The acceleration sensor has a second bolt screwed on both sides, and a fixing cover is screwed on the outer side of the acceleration sensor on the reinforcing rib. The protective cover has multiple sets of mounting brackets on its inner side, and each mounting bracket has a buffer pad inside. A base is placed on the lower end of the buffer pad, and multiple sets of third bolts are screwed on the base and the buffer pad. A sliding groove is opened on the base, and a locking groove is opened at the top of the sliding groove. A limit block is inserted in the sliding groove, and a limit plate is provided on both sides of the top of the limit block. The limit plate is locked in the locking groove. A magnetic block is embedded in the upper end of the limit block, and a magnetic block is also embedded in the top of the sliding groove and the base. A noise detector is provided at the lower end of the limit block.
[0006] Preferably, the protective cover is connected to the cradle platform via multiple sets of first bolts to form a spiral locking structure.
[0007] Preferably, the acceleration sensor is connected to the protective cover by multiple sets of second bolts to form a spiral locking structure, and the fixed cover has threads on its outer wall. The fixed cover, the protective cover, and the reinforcing ribs also form a spiral locking structure.
[0008] Preferably, the buffer pad is connected to the base via multiple sets of third bolts to form a spiral locking structure, and the base is connected to the mounting frame via the buffer pad to form an elastic buffer structure.
[0009] Preferably, the noise detector forms a locking and limiting structure with the base through a limiting block, and the limiting block forms a magnetic attraction structure with the base through multiple sets of magnetic blocks.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: The protective cover of the intelligent high-precision CNC cradle-type turntable bearing is formed by a spiral locking structure with the cradle table through multiple sets of first bolts. This spirally installed protective cover protects the entire bearing while facilitating the installation of multiple sets of testing equipment, increasing its overall intelligence. The acceleration sensor of this device is formed by a spiral locking structure with the protective cover through multiple sets of second bolts. The fixed cover has threads on its outer wall, and the fixed cover, protective cover, and reinforcing ribs also form a spiral locking structure. This effectively ensures the protective effect of the protective cover through multiple sets of reinforcing ribs, while the spirally installed water collection hopper sensor can detect the impact force on the bearing, facilitating regular replacement of the protective cover. The noise detector of this device forms a locking and limiting structure with the base through a limiting block, and the limiting block forms a magnetic attraction structure with the base through multiple sets of magnetic blocks. This facilitates the monitoring of the volume generated by the internal bearing during operation, allowing for timely detection and handling of bearing malfunctions. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of an intelligent high-precision CNC cradle-type turntable bearing structure according to the present invention; Figure 2 This is a schematic diagram of the structure of an intelligent high-precision CNC cradle-type turntable bearing noise detector assembly according to this utility model; Figure 3 This is a top view of the bearing fixing cover assembly of an intelligent high-precision CNC cradle-type turntable according to this utility model. Figure 4 This utility model relates to an intelligent, high-precision CNC cradle-type rotary table bearing. Figure 2 Enlarged structural diagram at point A in the middle; Figure 5 This is a top view schematic diagram of the bearing limit block assembly of an intelligent high-precision CNC cradle-type turntable according to the present invention.
[0012] In the diagram: 1. Support frame, 2. Servo motor, 3. Cradle platform, 4. Protective cover, 5. First bolt, 6. Accelerometer sensor, 7. Fixing cover, 8. Second bolt, 9. Mounting bracket, 10. Buffer pad, 11. Limiting block, 12. Magnetic block, 13. Noise detector, 14. Third bolt. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-5 This utility model provides a technical solution: an intelligent high-precision CNC cradle-type turntable bearing, including a support frame 1, a servo motor 2 inside the support frame 1, and an output shaft on one side of the servo motor 2. A cradle platform 3 is located at one end of the output shaft, and a bearing assembly is placed on top of the cradle platform 3. A protective cover 4 is fitted over the bearing assembly, and the protective cover 4 has heat dissipation fins on its outer wall. Multiple sets of first bolts 5 are spirally screwed onto the lower outer side of the protective cover 4, and the other end of each first bolt 5 is spirally screwed into the cradle platform 3. It should be noted that a temperature sensor is correspondingly installed on the bearing seat, and the device is wirelessly connected to an external display system and control system to monitor the bearing temperature in real time during operation. Furthermore, the protective cover 4 is connected to the cradle platform 3 by multiple sets of first bolts 5 to form a spiral locking structure. Thus, the spirally installed protective cover 4 can protect the entire internal bearing assembly, while the heat dissipation fins on the outer wall of the protective cover 4 ensure the overall heat dissipation effect of the bearing.
[0015] The protective cover 4 has multiple sets of reinforcing ribs inside, and an acceleration sensor 6 is correspondingly provided on the outside of the reinforcing ribs. The acceleration sensor 6 has a second bolt 8 screwed on both sides, and a fixing cover 7 is screwed on the outside of the acceleration sensor 6 on the reinforcing rib. It should be noted that a layer of silicone grease can be applied between the mounting surfaces of the acceleration sensor 6 in this device to improve the transmission of high-frequency oscillations and prevent fretting corrosion, so as to ensure the service life of the acceleration sensor 6.
[0016] Furthermore, the accelerometer 6 is connected to the protective cover 4 by multiple sets of second bolts 8 to form a spiral locking structure, and the fixing cover 7 is threaded on its outer wall. The fixing cover 7, the protective cover 4, and the reinforcing ribs also form a spiral locking structure. Thus, the accelerometer 6 installed by the spiral can effectively monitor the external impact force on the protective cover 4, thereby facilitating the protection effect of the protective cover 4 assembly on the bearing as a whole.
[0017] The protective cover 4 has multiple mounting brackets 9 on its inner side, and each mounting bracket 9 has a buffer pad 10 inside. A base is placed on the lower end of the buffer pad 10, and multiple sets of third bolts 14 are screwed onto the base and buffer pad 10. A sliding groove is formed on the base, and a locking groove is formed at the top of the sliding groove. A limit block 11 is inserted into the sliding groove, and limit plates are respectively provided on both sides of the top of the limit block 11. The limit plates engage with the locking groove. A magnetic block 12 is embedded in the upper end of the limit block 11, and a magnetic block 12 is also embedded in the top of the sliding groove and on the base. A noise detector 13 is provided at the lower end of the limit block 11. It should be noted that each set of electrical components in this device is positioned according to its usage instructions during installation, and corresponding structures such as heat dissipation, vibration reduction, and control systems are provided to ensure… Each group of electrical components can operate according to a predetermined program. Furthermore, multiple sensors and detectors in the device are wirelessly connected to an external display system, facilitating real-time monitoring of the overall bearing assembly's performance. This invention is an intelligent, high-precision CNC cradle-type turntable bearing. All components are standard parts or components known to those skilled in the art. Their structure and principles can be understood by those skilled in the art through technical manuals or conventional experimental methods. All electrical components mentioned above refer to power elements, electrical components, and compatible monitoring computers and power supplies connected via wires. Specific connection methods should refer to the working principle described above, where the electrical connections between each component are completed in sequence. The detailed connection methods are well-known technologies in this field.
[0018] Furthermore, the buffer pad 10 forms a spiral locking structure with the base through multiple sets of third bolts 14, and the base forms an elastic buffer structure with the mounting bracket 9 through the buffer pad 10. Thus, the spiral mounting base facilitates the installation of the subsequent noise detector 13. At the same time, the buffer pad 10 can effectively reduce the impact of the vibration generated by the protective cover 4 itself on the noise detector 13.
[0019] Furthermore, the noise detector 13 forms a locking and limiting structure with the base through the limiting block 11, and the limiting block 11 forms a magnetic attraction structure with the base through multiple sets of magnetic attraction blocks 12. Thus, the magnetic attraction and locking components effectively ensure the installation stability of the noise detector 13, while the magnetic attraction installation avoids vibration caused by rigid connection, thus improving the accuracy of its detection data.
[0020] Working Principle: Using an intelligent high-precision CNC cradle-type rotary table bearing, the base is first screwed onto the mounting bracket 9 inside the protective cover 4 using multiple sets of third bolts 14. The limiting block 11 and limiting plate are then inserted into the grooves on the base. After the limiting block 11 is inserted, it can be rotated to engage the limiting plate in the engaging slot at the top of the groove. This engagement, along with the multiple sets of magnetic blocks 12, effectively ensures that the noise detector 13 can be stably installed on the mounting bracket 9. After the noise detector 13 is installed, the acceleration sensor 6 can be placed outside the corresponding reinforcing rib of the protective cover 4 and screwed onto it using multiple sets of second bolts 8. After the acceleration sensor 6 is installed, the fixing cover 7 can be screwed onto its outside to protect the acceleration sensor 6. Finally, the protective cover 4, which houses multiple sensors and detectors, can be placed outside the bearing assembly. The protective cover 4 protects and monitors the entire bearing, while the heat dissipation fins on the outer wall of the protective cover 4 effectively ensure the heat dissipation of the bearing during operation. During the operation of the cradle-type rotary table bearing, the controller drives the various electrical components in the device to work, and the control system makes them work according to a predetermined program. The cradle 3 reciprocates under the action of the servo motor 2, thereby driving the entire rotary table bearing to move, so as to perform CNC machining on the cradle-type rotary table bearing. At the same time, the detection data of the acceleration sensor 6 and the noise detector 13 can be viewed through the wirelessly connected display device, so as to effectively grasp the impact force of the external impact on the protective cover 4 and the noise generated by the overall operation of the bearing, thereby facilitating the timely detection of bearing operation problems and increasing the overall operating safety of the device. This is the usage process of the intelligent high-precision CNC cradle-type rotary table bearing.
[0021] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An intelligent high-precision CNC cradle-type turntable bearing, comprising a support frame (1), wherein a servo motor (2) is provided inside the support frame (1), and the servo motor (2) has an output shaft on one side, wherein a cradle platform (3) is provided at one end of the output shaft, and a bearing assembly is placed on the cradle platform (3), characterized in that: The bearing is covered with a protective cover (4) on the outside, and the protective cover (4) is provided with heat dissipation fins on the outer wall. The lower end of the protective cover (4) has multiple sets of first bolts (5) spiraled on the outside, and the other end of the first bolts (5) is spiraled inside the cradle (3). The protective cover (4) has multiple sets of reinforcing ribs inside, and an acceleration sensor (6) is provided on the outside of the reinforcing ribs. The acceleration sensor (6) has a second bolt (8) screwed on both sides, and a fixing cover (7) screwed on the reinforcing rib on the outside of the acceleration sensor (6). The protective cover (4) has multiple sets of mounting brackets (9) on its inner side, and the mounting brackets (9) have buffer pads (10) inside. The buffer pads (10) have a base on their lower end face, and the base and buffer pads (10) have multiple sets of third bolts (14) spiraled on them. The base has a sliding groove, and the top of the sliding groove has a locking groove. A limiting block (11) is inserted in the sliding groove, and the top of the limiting block (11) has limiting plates on both sides. The limiting plates are locked in the locking groove. The upper end of the limiting block (11) has a magnetic block (12), and the top of the sliding groove also has a magnetic block (12) embedded in the base. The lower end of the limiting block (11) has a noise detector (13).
2. The intelligent high-precision CNC cradle-type rotary table bearing according to claim 1, characterized in that: The protective cover (4) is connected to the cradle platform (3) by multiple sets of first bolts (5) to form a spiral locking structure.
3. The intelligent high-precision CNC cradle-type rotary table bearing according to claim 1, characterized in that: The acceleration sensor (6) is connected to the protective cover (4) by multiple sets of second bolts (8) to form a spiral locking structure. The fixed cover (7) is threaded on the outer wall. The fixed cover (7), the protective cover (4) and the reinforcing ribs also form a spiral locking structure.
4. The intelligent high-precision CNC cradle-type rotary table bearing according to claim 1, characterized in that: The buffer pad (10) is connected to the base via multiple sets of third bolts (14) to form a spiral locking structure, and the base is connected to the mounting bracket (9) via the buffer pad (10) to form an elastic buffer structure.
5. The intelligent high-precision CNC cradle-type rotary table bearing according to claim 1, characterized in that: The noise detector (13) forms a locking and limiting structure with the base through the limiting block (11), and the limiting block (11) forms a magnetic attraction structure with the base through multiple sets of magnetic blocks (12).