Multi-piece full vented brake disc
Patent Information
- Application Number
- CN202522174413.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2025-05-28
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]其中,机车的刹车盘是显露于车体外并与空气接触,因此,当卡钳利用来令片夹住碟盘时,来令片与碟盘接触摩擦产生的热量可直接通过空气进行散热,所以具有良好的散热效果,然而,此种依靠碟盘本身与空气进行热交换的散热方式仍有其缺点存在,例如机车在长下坡时为了控制车速需要长时间连续的刹车,或高速行驶中的急刹,都会导致来令片摩擦碟盘产生的高温,无法经由碟盘外表面与空气接触的进行热交换即时散热,因此,目前市面上的机车刹车盘仍有散热上的问题
[0012]本实用新型通过该复数第一通风槽及第一通风孔的设计使本实用新型多片式全通风刹车碟盘的外部及内部联通,而以达到全通风设计,进而增加本实用新型多片式全通风刹车碟盘的散热效果。
Smart Images

Figure CN224800796U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of locomotive brake discs, and particularly to a multi-plate fully ventilated brake disc. Background Technology
[0002] Disc brakes are a type of brake that uses calipers to clamp a disc to generate braking force. The principle of disc brakes is based on the Pascal principle, which amplifies the braking force and then transmits it hydraulically, causing the piston inside the caliper to push the brake pads inward to clamp the disc. Because of their strong braking power and simple structure, disc brakes are suitable for all types of vehicles.
[0003] In motorcycles, the brake discs are exposed outside the vehicle body and in contact with the air. Therefore, when the calipers use brake pads to clamp the disc, the heat generated by the friction between the brake pads and the disc can be directly dissipated through the air, resulting in good heat dissipation. However, this method of heat dissipation, which relies on the disc itself to exchange heat with the air, still has its drawbacks. For example, when motorcycles are going downhill on long slopes, they need to brake continuously for a long time to control the speed, or when they brake suddenly at high speeds, the high temperature generated by the friction between the brake pads and the disc cannot be dissipated in time through the heat exchange between the outer surface of the disc and the air. Therefore, motorcycle brake discs on the market still have heat dissipation problems.
[0004] Therefore, as in the Taiwan patent TWM492981U, there are ventilated discs on the market that have multiple slots on the inner or outer side of the brake disc. By setting these slots, the contact area with air is increased, thereby enhancing the heat dissipation effect. However, the slot design of this type of ventilated disc is a design with only a single air inlet and outlet. Therefore, when the hot air enters the slot for heat exchange, it will conflict with the cold air that is about to enter the slot in the flow direction, resulting in the heat dissipation effect not being as expected.
[0005] In conclusion, existing brake discs still have their problems and are not a good design. Therefore, the creator of this project was eager to improve and innovate them. After painstaking research, the creator finally succeeded in developing this multi-plate fully ventilated brake disc. Utility Model Content
[0006] To overcome the problems of the prior art, the purpose of this utility model is to provide a multi-plate fully ventilated brake disc that can effectively increase heat dissipation.
[0007] To achieve the above objectives, this utility model provides a multi-plate fully ventilated brake disc, mainly comprising at least one ventilated disc and two positioning discs. The ventilated disc has a first central hole at its axis, and a plurality of first ventilation grooves are provided at equal intervals around the outer edge of the first central hole. A plurality of first heat dissipation grooves extend from the outer periphery of the ventilated disc toward the axis of the ventilated disc. Each of the plurality of first heat dissipation grooves extending adjacent to the plurality of first ventilation grooves has at least one first ventilation hole for communicating with the plurality of first ventilation grooves. The ventilated disc is provided with a plurality of first heat dissipation holes, which are distributed between the plurality of first heat dissipation grooves, the plurality of first ventilation grooves, and the first central hole of the ventilated disc.
[0008] The two positioning discs are sandwiched between the front and rear surfaces of the ventilation disc. Each of the two positioning discs has a second spindle hole that connects to the first spindle hole at the corresponding position. Each of the two positioning discs has a second heat dissipation groove that connects to the plurality of first heat dissipation grooves at the corresponding number and position. Each of the two positioning discs has a second heat dissipation hole that connects to the plurality of first heat dissipation holes at the corresponding number and position.
[0009] The first axial hole, the plurality of first ventilation slots, the plurality of first heat dissipation slots, and the plurality of first heat dissipation holes all penetrate the front and rear surfaces of the ventilation disc.
[0010] The second axial hole, the plurality of second ventilation slots, and the plurality of second heat dissipation holes all penetrate the front and rear surfaces of the two positioning discs.
[0011] The device further includes a carrier disc and a plurality of connecting components. The carrier disc is disposed in the first axial hole and the second axial holes. At least one first notch is provided between the plurality of first ventilation slots of the ventilation disc. A second notch corresponding to the position and number of the first notches is provided between the plurality of second ventilation slots of the two positioning discs. A plurality of third notches are provided on the outer periphery of the carrier disc corresponding to the position and number of the first and second notches. The first notches, the second notches and the third notches are connected to form positioning holes for the plurality of connecting components to fix the carrier disc, the ventilation disc and the two positioning discs.
[0012] This invention connects the exterior and interior of the multi-plate fully ventilated brake disc through the design of the plurality of first ventilation slots and first ventilation holes, thereby achieving a fully ventilated design and increasing the heat dissipation effect of the multi-plate fully ventilated brake disc. Attached Figure Description
[0013] Figure 1 This is a three-dimensional view of the multi-plate fully ventilated brake disc of this utility model;
[0014] Figure 2 This is a schematic diagram of most of the multi-plate fully ventilated brake disc of this utility model;
[0015] Figure 3 This utility model Figure 2 Most of the solution diagrams;
[0016] Figure 4 This is an exploded perspective view of the brake disc of this utility model;
[0017] Figure 5 This is a partial perspective view of the multi-plate fully ventilated brake disc of this utility model;
[0018] Figure 6 This utility model Figure 5 A partially enlarged schematic diagram;
[0019] Figure 7 This is a perspective view of another embodiment of the multi-plate fully ventilated brake disc of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1-Brake disc; 11-Ventilated disc; 111-First shaft hole; 112-First ventilation slot; 113-First heat dissipation slot; 114-Ventilation hole; 115-First heat dissipation hole; 116-First notch; 12-Positioning disc; 121-Second shaft hole; 122-Second ventilation slot; 123-Second heat dissipation hole; 124-Second notch; 2-Bearing disc; 21-Shaft hole; 22-Third notch; 3-Connecting assembly; 4-Positioning hole. Detailed Implementation
[0021] To facilitate understanding of the technical features, content, advantages, and effects of this utility model, the present utility model is described in detail below with reference to the accompanying drawings and attachments, and in the form of embodiments. The accompanying drawings are intended only to illustrate and assist in the description, and may not represent the actual proportions and precise configurations of the present utility model after implementation. Therefore, the proportions and configurations of the accompanying drawings should not be used to interpret or limit the scope of the present utility model in actual implementation. This is hereby stated.
[0022] In the description of this embodiment, it should be understood that the terms "parallel," "vertical," "left," "right," "up," "down," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] Please see Figures 1 to 6The image shows an embodiment of the multi-plate fully ventilated brake disc provided by this utility model. In this embodiment, the multi-plate fully ventilated brake disc provided by this utility model is a floating brake disc.
[0024] This utility model provides a multi-plate fully ventilated brake disc, mainly including a brake disc 1, a support disc 2, and a plurality of connecting components 3. The brake disc 1 includes a disc-shaped ventilated disc 11 and two positioning discs 12. The two positioning discs 12 clamp the ventilated disc 11 from its front and rear surfaces to form the brake disc 1. A first axial hole 111 is formed at the axial center of the ventilated disc 11. A plurality of first ventilation grooves 112 are evenly spaced around the outer edge of the first axial hole 111. In addition, a plurality of first heat dissipation grooves extending towards the axial center of the ventilated disc 11 are formed on the outer periphery of the ventilated disc 11. The plurality of first heat dissipation grooves 113, and each of the plurality of first heat dissipation grooves 113 extending to the end of the plurality of first ventilation grooves 112, is provided with a ventilation hole 114. The ventilation hole 114 is used to communicate between the plurality of first ventilation grooves 112 and the plurality of first heat dissipation grooves 113. In addition, the ventilation disc 11 is provided with a plurality of first heat dissipation holes 115 distributed between the plurality of first ventilation grooves 112, first heat dissipation grooves 113 and the first axial hole 111. The first axial hole 111, the plurality of first ventilation grooves 112, the plurality of first heat dissipation grooves 113 and the plurality of first heat dissipation holes 115 all penetrate the front surface and the rear surface of the ventilation disc 11.
[0025] The two positioning discs 12 each have a second central hole 121 at the position of the first central hole 111 of the ventilation disc 11. The two positioning discs 12 each have a plurality of second ventilation slots 122 at the position and number of the plurality of first ventilation slots on the ventilation disc 11. The two positioning discs 12 each have a plurality of second heat dissipation holes 123 at the position and number of the plurality of first heat dissipation holes 115 on the ventilation disc 11. In addition, each of the plurality of first ventilation slots 112 of the ventilation disc 11 has a first notch 116 connected to the first central hole 111. Each of the plurality of second ventilation slots 122 of the two positioning discs 12 has a second notch 124 connected to the second central hole 121. The number and position of the first notches 116 and the second notches 124 correspond to each other.
[0026] The bearing disc 2 has a shaft hole 21 at its center. The outer periphery of the bearing disc 2 corresponds to the first notch 116 of the ventilation disc 11 and the number and position of the second notch 124 of the two positioning discs 12, and the plurality of third notches 22.
[0027] In this embodiment, the multi-plate fully ventilated brake disc is assembled by clamping the two positioning discs 12 onto the front and rear surfaces of the ventilated disc 11, respectively. The second axial holes 121 of the two positioning discs 12 are respectively attached to both sides of the first axial holes 111 of the ventilated disc 11. The plurality of second ventilation slots 122 of the two positioning discs 12 are respectively attached to both sides of the first ventilation slots 112 of the ventilated disc 11. The plurality of second heat dissipation holes 123 of the two positioning discs 12 are respectively attached to both sides of the first heat dissipation holes 115 of the ventilated disc 11. Finally, the plurality of second notches 124 of the two positioning discs 12 are respectively attached to... The brake disc 1 is formed by the two sides of the first notch 116 of the ventilated disc 11. Then, the carrier disc 2 is placed into the first axial hole 111 and the second axial hole 121 of the brake disc 1, and the plurality of third notches 22 on the outer periphery of the carrier disc 2 are aligned with the plurality of first notches 116 and second notches 124 of the brake disc 1, so that the plurality of third notches 22 and the plurality of first notches 116 and second notches 124 form a plurality of positioning holes 4. Then, a plurality of connecting components 3 are inserted into the positioning holes 4 to connect the brake disc 1 and the carrier disc 2 through the plurality of connecting components 3, so as to form the floating multi-plate fully ventilated brake disc of this embodiment.
[0028] In addition, such as Figure 7 The image shows another embodiment of the multi-plate fully ventilated brake disc provided by this utility model. In this embodiment, the multi-plate fully ventilated brake disc provided by this utility model is a fixed brake disc. This embodiment does not have a bearing disc and connecting components. The first ventilation groove 112 of the ventilated disc 11 is not connected to the first shaft hole 111, and the second ventilation groove 122 of the second positioning disc 12 is not connected to the second shaft hole 121. Furthermore, the multi-plate fully ventilated brake disc provided by this utility model may also not have the first ventilation groove 112 and the second ventilation groove 122. The plurality of first heat dissipation grooves 113 can be directly connected to the first shaft hole 111 and the second shaft holes 121 through ventilation holes 114.
[0029] As described above, the arrangement of the first heat dissipation groove 113 and the ventilation hole 114 in the multi-plate fully ventilated brake disc 11 provided by this utility model connects the outside of the brake disc 1 with the first ventilation groove 112 and the second ventilation groove 122, allowing air to flow unidirectionally through the first heat dissipation groove 113 and the ventilation hole 114, thereby avoiding the problem of poor heat dissipation caused by the conflict between hot air and cold air in the flow direction after heat exchange, as in the prior art.
[0030] The above description only illustrates some embodiments of the present utility model, but is not intended to limit the scope of the present utility model patent. For those skilled in the art, various modifications and improvements can be made without departing from the concept of the present utility model, and all such modifications and improvements are within the protection scope of the present utility model.
Claims
1. A multi-plate fully ventilated brake disc, characterized in that, include: At least one ventilated disc, the ventilated disc having a first central hole at its axis, a plurality of first ventilation slots being provided at equal intervals around the outer edge of the first central hole, a plurality of first heat dissipation slots extending from the outer periphery of the ventilated disc toward the axis of the ventilated disc, each of the plurality of first heat dissipation slots extending adjacent to the plurality of first ventilation slots having at least one ventilation hole for communicating with the plurality of first ventilation slots respectively, and the ventilated disc having a plurality of first heat dissipation holes distributed between the plurality of first heat dissipation slots, the plurality of first ventilation slots and the first central hole of the ventilated disc; The two positioning discs are sandwiched between the front and rear surfaces of the ventilation disc. Each of the two positioning discs has a second axial hole connected to the first axial hole at the corresponding position. Each of the two positioning discs has a plurality of second ventilation slots connected to the plurality of first ventilation slots at the corresponding number and position. Each of the two positioning discs has a plurality of second heat dissipation slots connected to the plurality of first heat dissipation slots at the corresponding number and position. Each of the two positioning discs has a plurality of second heat dissipation holes connected to the plurality of first heat dissipation holes at the corresponding number and position.
2. The multi-plate fully ventilated brake disc as described in claim 1, characterized in that: The first axial hole, the plurality of first ventilation slots, the plurality of first heat dissipation slots, and the plurality of first heat dissipation holes all penetrate the front and rear surfaces of the ventilation disc.
3. The multi-plate fully ventilated brake disc as described in claim 1, characterized in that: The second axial hole, the plurality of second ventilation slots, and the plurality of second heat dissipation holes all penetrate the front and rear surfaces of the two positioning discs.
4. The multi-plate fully ventilated brake disc as described in claim 1, characterized in that: It also includes a carrier disc and a plurality of connecting components. The carrier disc is disposed in the first axial hole and the second axial hole. At least one first notch is provided between the plurality of first ventilation slots of the ventilation disc. At least one second notch is provided between the plurality of second ventilation slots of the two positioning discs, corresponding to the position and number of the at least one first notch. At least one third notch is provided on the outer periphery of the carrier disc, corresponding to the position and number of the at least one first notch and the at least one second notch. A plurality of positioning holes are formed by the connection of the at least one first notch, the at least one second notch and the at least one third notch, for the plurality of connecting components to fix the carrier disc, the ventilation disc and the two positioning discs.
Citation Information
Patent Citations
Motorcycle disc-brake plate
TWM492981U