Wear-resistant discharge valve with buffer structure

CN224800996UActive Publication Date: 2026-09-25扬州市赛孚国际安全设备有限公司
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Patent Information

Application Number
CN202522242505.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-25
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于提供一种带有缓冲结构的耐磨排渣阀,以解决现有技术中排渣阀中过厚的闸板在截断渣粒时,阀体的内底部容易积压渣粒,导致密封不严这一问题

Benefits of technology

[0012]1、本实用新型在主闸板之中内置可活动的副闸板,可在主闸板之前先行对阀主体中的渣粒进行预截断,之后配合副闸板两面两组吹气孔洞的吹送效果,为主闸板的整体下移敞开空间,通过副闸板的预截断为主闸板的下移提供缓冲,从而最大程度上避免阀主体的内底部积压渣粒,确保密封后的隔断效果。

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Abstract

The utility model relates to special valve technical field, specifically disclose a wear -resisting slag valve with buffer structure, including valve assembly and drive component, the valve assembly is by the valve main part and the first connecting flange, second connecting flan that sets apart the valve main body left and right jointly constitutes, the valve main body top is equipped with drive component, drive component includes hydraulic drive spare no.
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Description

Technical Field

[0001] This utility model belongs to the field of special valve technology, specifically relating to a wear-resistant slag discharge valve with a buffer structure. Background Technology

[0002] A slag discharge valve is a type of valve primarily used to discharge or isolate solid particles, slurries, sediments, and other impurities from pipeline media. Its main function is not flow regulation, but rather to achieve reliable shut-off and unobstructed slag discharge. Current slag discharge valves mainly use a gate to cut off slag particles; however, an excessively thick gate can easily cause slag particles to accumulate at the bottom of the valve body when cutting off slag particles, leading to poor sealing. Utility Model Content

[0003] The purpose of this utility model is to provide a wear-resistant slag discharge valve with a buffer structure to solve the problem that in the prior art, when the gate plate of the slag discharge valve is too thick, slag particles are easily accumulated at the bottom of the valve body, resulting in poor sealing.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A wear-resistant slag discharge valve with a buffer structure includes a valve assembly and a drive assembly. The valve assembly is composed of a valve body and a first connecting flange and a second connecting flange located on the left and right sides of the valve body. The drive assembly is installed on top of the valve body. The drive assembly includes a hydraulic drive component and a main gate plate installed on the output end of the hydraulic drive component. The main gate plate is movably disposed within the valve body to control the opening and closing of the valve. The main gate plate also contains a secondary gate plate for pre-cutting slag particles.

[0006] Preferably, the bottom surface of the main gate plate is provided with a narrow mounting groove in the center, and the main gate plate is provided with a mounting chamber that communicates with the narrow mounting groove. A hydraulic drive component two is fixedly installed on the top surface of the mounting chamber, and the output end of the hydraulic drive component two is connected to a connecting seat. The auxiliary gate plate is fixedly installed on the bottom surface of the connecting seat.

[0007] Preferably, the connecting seat and the auxiliary gate are slidably disposed in the mounting narrow groove, the auxiliary gate is hollow inside, and two sets of air blowing holes are symmetrically opened on the left and right sides of the auxiliary gate for dispersing and blowing the pre-cut slag particles in two directions.

[0008] Preferably, the connecting seat is equipped with a miniature air pump that communicates with the interior of the secondary gate plate, which is used to provide a power source for the air blowing of the two sets of air blowing holes.

[0009] Preferably, the thickness of the secondary gate plate is one-quarter of the thickness of the main gate plate, and the thickness of the connecting seat and the secondary gate plate are the same.

[0010] Preferably, both the first hydraulic drive component and the second hydraulic drive component are hydraulic push rods.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model incorporates a movable secondary gate plate within the main gate plate, which pre-cuts the slag particles in the valve body before the main gate plate. Then, in conjunction with the blowing effect of the two sets of air holes on both sides of the secondary gate plate, the main gate plate moves downward to open up space. The pre-cutting of the secondary gate plate provides a buffer for the downward movement of the main gate plate, thereby minimizing the accumulation of slag particles at the bottom of the valve body and ensuring the sealing effect after sealing.

[0013] 2. The connecting seat of this utility model is equipped with a miniature air pump that communicates with the interior of the auxiliary gate plate. The layout is ingenious and reasonable, and it can provide a power source for the blowing of the two sets of air holes, which is stable and reliable. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present invention;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is a three-dimensional schematic diagram of the connecting seat and the auxiliary gate of this utility model.

[0017] In the picture:

[0018] 1. Valve assembly; 11. Valve body; 12. First connecting flange; 13. Second connecting flange; 2. Drive assembly; 21. Hydraulic drive component one; 22. Main gate; 221. Mounting chamber; 222. Mounting slot; 3. Hydraulic drive component two; 4. Connecting seat; 5. Secondary gate; 51. Air vent. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] Reference Figures 1-3 As shown, this utility model provides a wear-resistant slag discharge valve with a buffer structure, including a valve assembly 1 and a drive assembly 2. The valve assembly 1 is composed of a valve body 11 and a first connecting flange 12 and a second connecting flange 13 located on the left and right sides of the valve body 11. The drive assembly 2 is installed on the top of the valve body 11. The drive assembly 2 includes a hydraulic drive component 21 and a main gate 22 installed on the output end of the hydraulic drive component 21. The main gate 22 is movably disposed in the valve body 11 to control the opening and closing of the valve. The main gate 22 is also provided with a secondary gate 5 for pre-cutting slag particles. The pre-cutting by the secondary gate 5 provides a buffer for the downward movement of the main gate 22, thereby maximizing the avoidance of slag particles accumulating at the bottom of the valve body 11 and ensuring the isolation effect after sealing.

[0023] The bottom surface of the main gate plate 22 is provided with a narrow mounting slot 222 in the center, and the main gate plate 22 is provided with a mounting chamber 221 that communicates with the narrow mounting slot 222. The mounting chamber 221 is used for the placement of the hydraulic drive component 3. The hydraulic drive component 3 is fixedly installed on the top surface of the mounting chamber 221. The output end of the hydraulic drive component 3 is connected to the connecting seat 4. The auxiliary gate plate 5 is fixedly installed on the bottom surface of the connecting seat 4 and is slidably inserted into the narrow mounting slot 222.

[0024] Furthermore, the connecting seat 4 and the auxiliary gate 5 are slidably disposed in the mounting narrow groove 222. The auxiliary gate 5 is hollow inside, and two sets of air blowing holes 51 are symmetrically opened on the left and right sides of the auxiliary gate 5 for dispersing and blowing the pre-cut slag particles in two directions. Thus, by embedding the movable auxiliary gate 5 inside the main gate 22, the slag particles in the valve body 11 can be pre-cut before the main gate 22. Then, in conjunction with the blowing effect of the two sets of air blowing holes 51 on both sides of the auxiliary gate 5, the main gate 22 is lowered to open up space.

[0025] In a further embodiment, the connecting seat 4 is embedded with a miniature air pump that communicates with the interior of the secondary gate 5. The layout is ingenious, reasonable, stable and reliable, and it is used to provide a power source for the air blowing of the two sets of air blowing holes 51.

[0026] In a further embodiment, the thickness of the secondary gate 5 is one-quarter of the thickness of the main gate 22, and the thicknesses of the connecting seat 4 and the secondary gate 5 are the same.

[0027] In this embodiment, the sheet-like thin design of the auxiliary gate 5 can better cut off the slag particles at the bottom of the stack valve body 11.

[0028] In a further embodiment, both hydraulic drive component 21 and hydraulic drive component 3 are hydraulic push rods, which are readily available, easy to assemble, and easy to use.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant slag discharge valve with a buffer structure, comprising a valve assembly (1) and a drive assembly (2), characterized in that, The valve assembly (1) is composed of a valve body (11) and a first connecting flange (12) and a second connecting flange (13) on the left and right sides of the valve body (11). A drive assembly (2) is installed on the top of the valve body (11). The drive assembly (2) includes a hydraulic drive component (21) and a main gate (22) installed on the output end of the hydraulic drive component (21). The main gate (22) is movably disposed in the valve body (11) to control the opening and closing of the valve. A secondary gate (5) for pre-cutting slag particles is also provided in the main gate (22).

2. The wear-resistant slag discharge valve with a buffer structure according to claim 1, characterized in that: The main gate (22) has a centrally located mounting slot (222) on its bottom surface, and a mounting chamber (221) communicating with the mounting slot (222) is provided inside the main gate (22). A hydraulic drive component 2 (3) is fixedly installed on the top surface of the mounting chamber (221). The output end of the hydraulic drive component 2 (3) is connected to a connecting seat (4). The auxiliary gate (5) is fixedly installed on the bottom surface of the connecting seat (4).

3. The wear-resistant slag discharge valve with a buffer structure according to claim 2, characterized in that: The connecting seat (4) and the auxiliary gate (5) are slidably disposed in the mounting narrow groove (222). The auxiliary gate (5) is hollow inside, and two sets of air blowing holes (51) are symmetrically opened on the left and right sides of the auxiliary gate (5) for dispersing and blowing the pre-cut slag particles in two directions.

4. The wear-resistant slag discharge valve with a buffer structure according to claim 3, characterized in that: The connecting seat (4) is equipped with a miniature air pump that communicates with the interior of the auxiliary gate (5) to provide a power source for the air blowing of the two sets of air blowing holes (51).

5. A wear-resistant slag discharge valve with a buffer structure according to claim 3, characterized in that: The thickness of the secondary gate plate (5) is one-quarter of the thickness of the main gate plate (22), and the thicknesses of the connecting seat (4) and the secondary gate plate (5) are the same.

6. A wear-resistant slag discharge valve with a buffer structure according to claim 2, characterized in that: Both the first hydraulic drive component (21) and the second hydraulic drive component (3) are hydraulic push rods.