A pipeline assembly with exhaust pressure regulation function
Patent Information
- Application Number
- CN202522387390.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-11
AI Technical Summary
1、形成气阻:空气在管路最高点或狭窄处聚集,形成“气塞”,阻碍冷却液的正常循环,导致局部流量不足
1.本实用新型通过在接头位置设置一个可手动开关的排气结构,能够在排气接头处调节压力排出系统中的气体,能够将整个管路系统中压力保持在一定的范围内,确保冷却液循环畅通,整个过程操作简单快速,将原有的排气过程缩短极短时间内完成,极大地提升了维修保养效率,节约了人工和时间成本。
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Figure CN224801247U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cooling pipeline technology, and in particular relates to a pipeline assembly with exhaust pressure regulation function. Background Technology
[0002] With the development of modern vehicle technologies such as new energy vehicles and high-end fuel vehicles, their thermal management systems (usually referring to cooling systems) are becoming increasingly complex and sophisticated. This system is responsible for the precise temperature control of key components such as batteries, motors, electronic control units (collectively known as the "three-electric system"), and engines. The reliability of its operation is directly related to the performance, safety, and lifespan of the entire vehicle.
[0003] During routine maintenance of a vehicle's thermal management system, such as adding coolant or replacing components like the radiator, water pump, or heater, air inevitably gets into the piping. This trapped air can lead to a series of serious problems. 1. Air lock formation: Air accumulates at the highest point or narrowest part of the pipe, forming an "air lock" that hinders the normal circulation of coolant, resulting in insufficient local flow.
[0004] 2. Causes overheating: Due to poor coolant circulation, heat cannot be effectively dissipated, which can easily lead to local overheating of the battery, motor, and electronic control system. This can result in either limited power operation of the system or serious safety accidents such as thermal runaway.
[0005] 3. Abnormal noise and corrosion: The air in the pipeline will produce vibration and abnormal noise under the drive of the pump. At the same time, the oxygen in the air will accelerate the deterioration of the coolant and the oxidation and corrosion of the metal parts inside the system.
[0006] Currently, the most common method used in the industry is to open the expansion tank cap to release air. The specific operating procedure is as follows: open the tank cap, fill it with coolant, start the engine, wait for the engine to run until it is warm, observe the liquid level in the tank drop and bubbles emerge until water flows out, and then tighten the cap.
[0007] This method has the following inherent drawbacks: 1. Incomplete venting: This method relies on the natural circulation of coolant to push the gas to the top of the reservoir for venting. For systems with complex piping and local high points, the gas is very likely to stagnate in these dead corners, making it impossible to ensure complete venting.
[0008] 2. The operation process is cumbersome and time-consuming: The entire process requires starting, shutting down, observing and replenishing coolant, which takes a long time, greatly reduces maintenance efficiency and increases labor costs.
[0009] 3. Coolant waste and environmental pollution: During the exhaust process, high-temperature coolant often splashes out of the reservoir along with the gas, resulting in waste and posing a risk of burns. The splashed coolant also pollutes the environment.
[0010] 4. Unable to actively regulate pressure: This method is completely incapable of manually relieving pressure when the system pressure is abnormal, lacking an additional safety barrier.
[0011] Therefore, there is an urgent need in this field for a new pipeline structure that can achieve rapid, thorough, and controllable exhaust while also taking into account the system pressure regulation function, in order to overcome the fundamental shortcomings of the existing technology. Summary of the Invention
[0012] The purpose of this utility model is to provide a pipeline assembly with exhaust pressure regulation function. By setting an exhaust structure that can be manually switched at the joint, the pressure can be adjusted at the exhaust joint to discharge the gas in the system. This can keep the pressure in the entire pipeline system within a certain range, ensuring smooth circulation of coolant. The whole process is simple and quick to operate, shortening the original exhaust process to be completed in a very short time, greatly improving maintenance efficiency and saving labor and time costs.
[0013] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a pipeline assembly with exhaust pressure regulation function, including a pipeline body, and a first connector and a second connector are respectively provided at both ends of the pipeline body; The first connector includes a connector body and an exhaust plug; The connector body is integrally connected to a 90° elbow structure pipe section at its tail end. The pipe section is integrally provided with a sleeve structure end pipe in the area away from the connector body. The inner wall of the end pipe is provided with internal threads, and the inner side of the outer end of the end pipe is provided with an inner step portion. The exhaust plug is a T-shaped rod. The small-diameter section of the exhaust plug has external threads on its circumferential side. The small-diameter section of the exhaust plug is threaded inside the end tube. The large-diameter section of the exhaust plug covers the end face of the end tube. A sealing ring is provided between the inner wall of the large-diameter section of the exhaust plug and the inner step portion. The small-diameter section of the exhaust plug has an exhaust groove along its length on its circumferential side.
[0014] Furthermore, the end of the connecting pipe section away from the connector body is integrally provided with a barbed pipe connector, which is interference-fitted into the inner end of the pipe body.
[0015] Furthermore, the large-diameter section of the exhaust plug is provided with a driving structure, which is an inner hole structure or an outer convex structure.
[0016] Furthermore, the driving structure of the inner hole structure is an internal hexagonal hole, a plum blossom hole, a cross hole, a slotted groove, a square hole, a triangular hole, or an irregularly shaped hole.
[0017] Furthermore, the driving structure of the convex structure is an external hexagonal head, a square head, a dodecagonal head, a knurled head, or a T-shaped handle head.
[0018] Furthermore, the sealing ring is an O-ring.
[0019] This utility model has the following beneficial effects: 1. This utility model, by setting a manually switchable exhaust structure at the joint, allows for pressure adjustment at the exhaust joint to expel gas from the system, maintaining the pressure within a certain range in the entire pipeline system, ensuring smooth coolant circulation. The entire process is simple and quick, shortening the original exhaust process to a very short time, greatly improving maintenance efficiency and saving labor and time costs.
[0020] 2. This utility model integrates an exhaust structure on the connector, which can be used as a manual safety valve under certain circumstances. When the system pressure rises abnormally due to a fault, maintenance personnel can slowly loosen the screw head to release pressure in a controlled manner, thereby avoiding more serious faults such as pipe bursts and kettle damage. It provides an additional passive safety protection measure, the exhaust valve, for the thermal management system, and improves the system's safety margin.
[0021] 3. By integrating the exhaust function mechanism and connector into a single design, this utility model reduces the number of additional connection points and parts, fundamentally lowering the risk of leakage. The assembly is compact, does not occupy extra space, and can be integrated as a standard module into the thermal management pipeline of any vehicle model, making it highly versatile.
[0022] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of a pipeline assembly with exhaust pressure regulating function according to the present invention; Figure 2 This is an exploded view of the first joint. The attached diagram lists the components represented by each number as follows: 1-Pipe body, 2-First connector, 3-Second connector, 201-Connector body, 202-Exhaust plug, 203-Connecting pipe section, 204-End pipe, 205-Internal thread, 206-Internal step, 207-External thread, 208-Sealing ring, 209-Barbed pipe connector, 210-Drive structure, 211-Exhaust groove. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-2 As shown, this utility model is a pipeline assembly with exhaust pressure regulation function, including a pipeline body 1, and a first connector 2 and a second connector 3 respectively provided at both ends of the pipeline body 1. The first connector 2 includes a connector body 201 and an exhaust plug 202. The second connector 3 is a conventional connector structure, that is, a connector structure without an exhaust plug 202. The connector body 201 is integrally connected to a pipe section 203 with a 90° bend structure at its tail end. The pipe section 203 is integrally provided with an end pipe 204 with a sleeve structure in the area away from the connector body 201. The inner wall of the end pipe 204 is provided with an internal thread 205, and the inner side of the outer end of the end pipe 204 is provided with an inner step portion 206. The exhaust plug 202 is a T-shaped rod. The small-diameter section of the exhaust plug 202 has external threads 207 on its circumferential side. The small-diameter section of the exhaust plug 202 is threaded inside the end tube 204. The large-diameter section of the exhaust plug 202 covers the end face of the end tube 204. A sealing ring 208 is provided between the inner wall of the large-diameter section of the exhaust plug 202 and the inner step 206. The small-diameter section of the exhaust plug 202 has an exhaust groove 211 along its length on its circumferential side.
[0027] Among them, such as Figure 2 As shown, the pipe section 203 is integrally provided with a barbed pipe joint 209 at the end away from the joint body 201. The barbed pipe joint 209 is interference-fitted into the inner end of the pipe body 1. A clamp structure is also provided on the outside between the pipe body 1 and the barbed pipe joint 209 for fastening.
[0028] Among them, such as Figure 2 As shown, the large-diameter section of the exhaust plug head 202 is provided with a drive structure 210, which is an inner hole structure or an outer convex structure.
[0029] Among them, the driving structure 210 of the internal hole structure is an internal hexagonal hole, a plum blossom hole, a cross hole, a slot, a square hole, a triangular hole, or an irregularly shaped hole.
[0030] Among them, the drive structure 210 with the convex structure is an external hexagonal head, square head, dodecagonal head, knurled head, or T-shaped handle head.
[0031] like Figure 2 As shown, sealing ring 208 is an O-ring.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A pipeline assembly with exhaust pressure regulating function, comprising a pipeline body (1), wherein a first connector (2) and a second connector (3) are respectively provided at both ends of the pipeline body (1), characterized in that: The first connector (2) includes a connector body (201) and an exhaust plug (202); The connector body (201) is integrally connected to a pipe section (203) with a 90° bend structure at its tail end. The pipe section (203) is integrally provided with an end pipe (204) with a sleeve structure in the area away from the connector body (201). The inner wall of the end pipe (204) is provided with an internal thread (205). An inner step portion (206) is opened on the inner side of the outer end of the end pipe (204). The exhaust plug (202) is a T-shaped rod. The small-diameter section of the exhaust plug (202) has external threads (207) on its circumferential side. The small-diameter section of the exhaust plug (202) is threaded inside the end tube (204). The large-diameter section of the exhaust plug (202) covers the end face of the end tube (204). A sealing ring (208) is provided between the inner wall of the large-diameter section of the exhaust plug (202) and the inner step (206). The small-diameter section of the exhaust plug (202) has an exhaust groove (211) along its length.
2. The pipeline assembly with exhaust pressure regulating function according to claim 1, characterized in that, The pipe section (203) is integrally provided with a barbed pipe joint (209) at one end away from the connector body (201), and the barbed pipe joint (209) is interference-fitted to the inner end of the pipe body (1).
3. The pipeline assembly with exhaust pressure regulating function according to claim 1, characterized in that, The exhaust plug (202) has a drive structure (210) on its large-diameter section. The drive structure (210) is an inner hole structure or an outer convex structure.
4. A pipeline assembly with exhaust pressure regulating function according to claim 3, characterized in that, The driving structure (210) of the inner hole structure is an internal hexagonal hole, a plum blossom hole, a cross hole, a slot, a square hole, or a triangular hole.
5. A pipeline assembly with exhaust pressure regulating function according to claim 3, characterized in that, The drive structure (210) of the convex structure is an external hexagonal head, square head, dodecagonal head, knurled head, or T-shaped handle head.
6. A pipeline assembly with exhaust pressure regulating function according to claim 1, characterized in that, The sealing ring (208) is an O-ring.