suction cup mechanism
Patent Information
- Application Number
- CN202522214075.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]然而,当把吸盘技术应用于重载支撑领域,如幕墙清洗机器人中时,传统吸盘机构显现出诸多局限性
[0015]与现有技术相比,本实用新型具有以下优点:本实用新型吸盘机构通过采用由刚性材质形成的吸盘主体以及由弹性材料形成的吸附件,并将吸附件附着于吸盘主体底部以形成吸盘机构的吸附面,如此通过吸盘主体作为重载支撑,而吸附件用于真空吸附,并在吸附面边缘设置压紧边以保证吸附效果,从而满足吸盘机构在重载领域中的承载力要求,进而保证吸盘机构能够适用重载支撑。
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Figure CN224801365U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vacuum adsorption technology, specifically to a suction cup mechanism. Background Technology
[0002] Suction cup mechanisms, as adsorption devices that operate on the principle of negative pressure, have long been widely used in industrial object gripping and light-load support scenarios in daily life. In the industrial field, suction cup mechanisms are mainly used for workpiece gripping; while in daily life, suction cups are mainly used as fasteners to suspend items or as suspended load-bearing components, with their design emphasizing convenience and ease of operation.
[0003] However, when suction cup technology is applied to heavy-duty support applications, such as curtain wall cleaning robots, traditional suction cup mechanisms exhibit numerous limitations. Since traditional suction cups were not originally designed to support heavy-duty robots, their load-bearing capacity cannot be guaranteed. For example, curtain wall cleaning robots need to achieve stable adhesion and movement on vertical or inclined curtain wall surfaces, while also carrying cleaning equipment, water sources, and power supplies, resulting in a significant overall weight. Traditional suction cups cannot guarantee the load-bearing capacity of these components. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model proposes a suction cup mechanism that is suitable for heavy-duty support equipment.
[0005] The technical solution of this utility model is implemented as follows: A suction cup mechanism includes a suction cup body for providing support, the suction cup body being formed of a rigid material; An adsorption element formed of an elastic material is at least partially attached to the bottom of the suction cup body to form an adsorption surface of the suction cup mechanism, and the adsorption surface is provided with an adsorption hole penetrating the suction cup body; The outer ring of the adsorption surface is provided with a pressing edge formed of elastic material, and the adsorption surface is covered with a textured structure.
[0006] Preferably, the thickness of the pressing edge gradually decreases from the connection point with the adsorption surface to the end.
[0007] Preferably, the thickness of the pressing edge is in the range of 1-6 mm.
[0008] Preferably, the included angle between the pressing edge and the adsorption surface is 100°-150°.
[0009] Preferably, the texture structure includes multiple square particles and / or multiple round particles, and the square particles and / or the round particles are distributed in an array.
[0010] Preferably, the texture structure includes an array of multiple square particles and multiple round particles, with the round particles distributed around the square particles and the square particles distributed around the round particles.
[0011] Preferably, the square particles are bladed square particles; and / or The round particles are sharpened round particles.
[0012] Preferably, the adsorption element includes a transition layer and an adsorption layer. The transition layer covers the bottom of the suction cup body and wraps around the periphery of the suction cup body. The adsorption layer is disposed at the bottom of the transition layer to form the adsorption surface, and the pressing edge surrounds the adsorption layer.
[0013] Preferably, the suction cup body has a step around its periphery, and the transition layer has a U-shaped groove formed around its periphery along the central direction, with the step embedded in the U-shaped groove.
[0014] Preferably, both the adsorption element and the pressing edge are made of silicone.
[0015] Compared with the prior art, the present invention has the following advantages: The suction cup mechanism of the present invention adopts a suction cup body made of rigid material and an adsorption component made of elastic material, and attaches the adsorption component to the bottom of the suction cup body to form the adsorption surface of the suction cup mechanism. In this way, the suction cup body serves as a heavy-duty support, while the adsorption component is used for vacuum adsorption. A pressing edge is set at the edge of the adsorption surface to ensure the adsorption effect, thereby meeting the load-bearing capacity requirements of the suction cup mechanism in the heavy-duty field, and thus ensuring that the suction cup mechanism can be used for heavy-duty support. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the suction cup mechanism of this utility model; Figure 2 This is a cross-sectional structural diagram of the suction cup mechanism of this utility model; Figure 3 This is a cross-sectional structural diagram of the suction cup mechanism of this utility model; Figure 4 This is a plan view of the adsorption surface; Figure 5 This is an exploded structural diagram of the suction cup mechanism of this utility model.
[0018] Figure labels: 1. Suction cup body; 2. Adsorption component; 201. Adsorption surface; 202. Adsorption hole; 203. Pressing edge; 2031. Texture structure; 20311. Square particles; 20312. Round particles; 204. Transition layer; 205. Adsorption layer. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] See Figures 1 to 5 The present invention discloses a suction cup mechanism, including a suction cup body 1 for providing support, wherein the suction cup body 1 is formed of a rigid material; An adsorption element 2 is formed of an elastic material. The adsorption element 2 is at least partially attached to the bottom of the suction cup body 1 to form an adsorption surface 201 of the suction cup mechanism. The adsorption surface 201 is provided with an adsorption hole 202 that penetrates the suction cup body 1. The outer periphery of the adsorption surface 201 is provided with a pressing edge 203 formed of elastic material, and the adsorption surface 201 is provided with a textured structure 2031.
[0023] In use, place the suction surface 201 of the suction cup mechanism on the wall surface, connect the connecting pipe of the vacuum equipment to the suction hole 202, and then turn on the vacuum equipment to evacuate the space between the suction surface 201 and the wall surface. At this time, since the pressing edge 203 is attached to the wall surface, the space inside the pressing edge 203 forms a sealed space during the continuous vacuuming process of the vacuum equipment, so that the suction cup mechanism is attached to the wall surface.
[0024] The adsorption pore 202 in this application can be one or more.
[0025] In this embodiment, a suction cup body 1 made of rigid material is used as a heavy-duty support, while an adsorption element 2 made of elastic material is attached to the bottom of the suction cup body 1 for vacuum adsorption, so as to meet the load-bearing capacity requirements of the suction cup mechanism in the heavy-duty field. Then, with the cooperation of the adsorption element 2 and the pressing edge 203, the vacuum adsorption effect is ensured, thereby ensuring that the suction cup mechanism of this utility model can be used for heavy-duty support, such as in curtain wall cleaning robots.
[0026] It is understood that the rigid materials used in this application include stainless steel, other rigid metals, or rigid metal-plated materials, to ensure that heavy-duty support can be provided. For example, in a curtain wall cleaning robot, a stainless steel suction cup body 1 is preferably used to ensure that the suction cup mechanism can support heavy-duty equipment carrying cleaning devices, water sources, and power supplies.
[0027] In addition, it is understood that the elastic material in this application includes silicone and other materials capable of vacuum adsorption in order to ensure the vacuum adsorption effect.
[0028] As a preferred embodiment of this utility model, such as Figure 3 As shown, the thickness of the pressing edge 203 gradually decreases from the connection point with the adsorption surface 201 to the end, so that the suction cup can gradually adsorb from the thin edge of the pressing edge 203 to the thick edge during the gradual adsorption process, so as to finally stand on the wall surface, thereby improving the wind resistance of the suction cup mechanism and ensuring the adsorption stability of the suction cup, so as to assist the suction cup to stand on the wall surface quickly and ensure the adsorption stability of the suction cup to support heavy-duty equipment.
[0029] Understandably, while a thinner clamping edge 203 facilitates rapid suction, an excessively thin clamping edge 203 can lead to instability, especially during outdoor operations where it may sway in wind, posing a safety risk. Conversely, an excessively thick clamping edge 203 results in unstable suction and potential detachment of the suction cup. This application addresses this by using a clamping edge 203 whose thickness gradually decreases from its connection point with the suction surface 201 to its end. This allows the suction cup to gradually adhere from the thinner edge to the thicker edge during the suction process, ensuring both suction cup stability and support for heavy-duty equipment.
[0030] Furthermore, the thickness of the pressing edge 203 ranges from 1 to 6 mm. The end of the pressing edge 203 away from the adsorption surface 201 has a thickness of about 1 mm, while the end of the pressing edge 203 close to the adsorption surface 201 has a thickness of about 6 mm. This ensures that the pressing edge 203 can adhere to the wall surface to form a sealed space, while also preventing the suction cup from shaking if the pressing edge 203 is too thin.
[0031] Preferably, the included angle between the pressing edge 203 and the adsorption surface 201 is 100°-150°, so that during vacuum adsorption, the pressing edge 203 can gradually adsorb from the outside to the inside, so that the adsorption surface 201 can gradually and completely adhere to the wall surface, thereby allowing the suction cup to stand firmly on the wall surface and thus improving the adsorption stability.
[0032] Taking a curtain wall cleaning robot as an example, the angle between the pressing edge 203 and the adsorption surface 201 is preferably 120°-130°, and the thickness of the pressing edge 203 gradually decreases from the connection point with the adsorption surface 201 to the end, so that the suction cup mechanism can gradually adsorb from the outside to the inside when performing vacuum adsorption. Since the outer edge of the pressing edge 203 is thinner, the adsorption space inside the pressing edge 203 can quickly form a sealed space. As the thickness of the pressing edge 203 gradually increases, it is easier for the adsorption surface 201 to stand firmly on the wall surface quickly, so as to ensure adsorption stability. The thin edge of the pressing edge 203 ensures the adsorption effect, while the gradually transitioning thickness of the pressing edge 203 strengthens the stability of the suction cup mechanism, avoiding the shaking of the equipment caused by the swaying of the suction cup mechanism during the operation of the curtain wall cleaning robot.
[0033] Furthermore, such as Figure 4 As shown, the texture structure 2031 includes multiple square particles 20311 and / or multiple round particles 20312. The square particles 20311 and / or the round particles 20311 are distributed in an array to increase the friction between the wall surface and the adsorption surface 201.
[0034] It is understandable that square particles 20311 can be arrayed on the adsorption surface 201, round particles 20311 can be arrayed on the adsorption surface 201, or both square particles 20311 and round particles 20311 can be arrayed on the adsorption surface 201 at the same time, so as to increase the friction between the wall and the adsorption surface 201.
[0035] Preferred, such as Figure 4 As shown, in one embodiment of this utility model, the texture structure 2031 includes a plurality of square particles 20311 and a plurality of square particles 20311 arranged in an array, wherein round particles 20312 are distributed around the square particles 20311, and square particles 20311 are distributed around the round particles 20312. That is, the square particles 20311 and the round particles 20312 are distributed in a staggered array. By staggering the distribution of two different shapes of anti-slip particles, the friction between the wall surface and the adsorption surface 201 can be further increased.
[0036] Furthermore, the square particle 20311 is a bladed square particle 20311; and / or the round particle 20311 is a bladed round particle 20312.
[0037] It is understandable that the square particles 20311 and round particles 20311 used for anti-slip on the adsorption surface 201 can be sharpened, the square particles 20311 can be sharpened, the round particles 20311 can be sharpened, or both square particles 20311 and round particles 20311 can be sharpened at the same time, so as to further increase the friction between the wall surface and the adsorption surface 201.
[0038] Taking the cleaning of vertical walls by a curtain wall cleaning robot as an example, the "adsorption" of the suction cup mechanism is essentially the result of the positive pressure formed by atmospheric pressure and the surface friction: atmospheric pressure presses the suction cup mechanism against the glass wall, generating sufficient positive pressure, which in turn forms an upward static friction force to resist gravity and keep the suction cup stationary; after the curtain wall cleaning robot has cleaned, the vertical glass wall will inevitably have water stains, which will reduce the friction. Therefore, in order to ensure that the suction cup mechanism does not slide down the vertical glass wall, the above method can be used to increase the friction between the wall and the adsorption surface 201, thus preventing the curtain wall cleaning robot from sliding down.
[0039] Specifically, such as Figure 5 As shown, the adsorption element 2 includes a transition layer 204 and an adsorption layer 205. The transition layer 204 covers the bottom of the suction cup body 1 and wraps around the periphery of the suction cup body 1. The adsorption layer 205 is disposed at the bottom of the transition layer 204 to form the adsorption surface 201, and the pressing edge 203 surrounds the adsorption layer 205.
[0040] In this embodiment, the suction cup body 1 is first wrapped and fixed by the transition layer 204 for transitional fixation, so that the adsorption layer 205 can be placed at the bottom of the transition layer 204 to form the adsorption surface 201.
[0041] The suction cup body 1 and the transition layer 204, and the transition layer 204 and the adsorption layer 205 can be bonded and fixed using adhesive.
[0042] Furthermore, the suction cup body 1 has a step around its periphery, and the transition layer 204 forms a U-shaped groove along its central direction, with the step embedded within the U-shaped groove. In this embodiment, the U-shaped groove and the step that matches it are provided to facilitate the installation and fixation between the transition layer 204 and the suction cup body 1.
[0043] Preferably, the adsorption surface 201 is a planar adsorption surface 201.
[0044] The adsorption element 2 and the pressing edge 203 are preferably made of silicone.
[0045] In summary, the suction cup mechanism of this utility model adopts a suction cup body 1 made of rigid material and an adsorption component 2 made of elastic material. The adsorption component 2 is attached to the bottom of the suction cup body 1 to form the adsorption surface 201 of the suction cup mechanism. In this way, the suction cup body 1 serves as a heavy-duty support, while the adsorption component 2 is used for vacuum adsorption. A pressing edge 203 is provided at the edge of the adsorption surface 201 to ensure the adsorption effect, thereby meeting the load-bearing capacity requirements of the suction cup mechanism in the heavy-duty field and ensuring that the suction cup mechanism can be used for heavy-duty support.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A suction cup mechanism, characterized in that, Includes a suction cup body for providing support, the suction cup body being formed of a rigid material; An adsorption element formed of an elastic material is at least partially attached to the bottom of the suction cup body to form an adsorption surface of the suction cup mechanism, and the adsorption surface is provided with an adsorption hole penetrating the suction cup body; The outer ring of the adsorption surface is provided with a pressing edge formed of elastic material, and the adsorption surface is covered with a textured structure.
2. The suction cup mechanism according to claim 1, characterized in that, The thickness of the pressing edge gradually decreases from the connection point with the adsorption surface to the end.
3. The suction cup mechanism according to claim 1, characterized in that, The thickness of the pressing edge ranges from 1 to 6 mm.
4. The suction cup mechanism according to claim 1, characterized in that, The included angle between the pressing edge and the adsorption surface is 100°-150°.
5. The suction cup mechanism according to claim 1, characterized in that, The texture structure includes multiple square particles and / or multiple round particles, and the square particles and / or the round particles are distributed in an array.
6. The suction cup mechanism according to claim 1, characterized in that, The texture structure includes multiple square particles and multiple round particles arranged in an array, with round particles distributed around the square particles and square particles distributed around the round particles.
7. The suction cup mechanism according to claim 5 or 6, characterized in that, The square particles are bladed square particles; and / or The round particles are sharpened round particles.
8. The suction cup mechanism according to claim 1, characterized in that, The adsorption component includes a transition layer and an adsorption layer. The transition layer covers the bottom of the suction cup body and wraps around the periphery of the suction cup body. The adsorption layer is located at the bottom of the transition layer to form the adsorption surface, and the pressing edge surrounds the adsorption layer.
9. The suction cup mechanism according to claim 8, characterized in that, The suction cup body has a step around its periphery, and the transition layer has a U-shaped groove formed around its periphery along the central direction, with the step embedded in the U-shaped groove.
10. The suction cup mechanism according to claim 1, characterized in that, Both the adsorption element and the pressing edge are made of silicone.