Ash residue heat recovery discharging machine

CN224801672UActive Publication Date: 2026-09-25CECEP (TANCHENG) ENVIRONMENTAL PROTECTION ENERGY CO LTD
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Patent Information

Application Number
CN202521640103.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2026-09-25
Estimated Expiration
2035-08-04

AI Technical Summary

Technical Problem

[0005]本实用新型的目的是为了解决现有技术中高温灰渣下落时,仅底部会与换热集管接触,导致余热回收不均匀;且高温灰渣容易结成块状焦物,这造成只有外表面能接触换热集管,余热回收效率不高的缺点,而提出的一种灰渣余热回收排渣机

Benefits of technology

1.本方案通过密封板打开,灰渣即可通过下料口进入余热回收腔内,然后启动的液压缸,液压缸的输出端带动L型板向一侧移动,并通过联动,即可使其中一个链轮一通过链条二带动另外一个链轮一转动,即可使转柱四带动密封板进行关闭,防止灰渣持续进入余热回收腔内;

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Abstract

The utility model belongs to the technical field of waste heat recovery, especially a kind of ash slag waste heat recovery deslagging machine, to the falling of current high-temperature ash slag, only bottom will contact with heat exchange header, leading to uneven waste heat recovery;And high-temperature ash slag is easy to form blocky coke, this causes only outer surface can contact heat exchange header, and waste heat recovery efficiency is not high, present and propose following scheme, it includes box and the feed inlet being set to the top of box, the both sides of box are provided with protective block, and the inside of box is provided with scattering chamber, waste heat recovery chamber and collection chamber;Scattering mechanism is set in scattering chamber;Two hydraulic cylinders are respectively set in the both sides of box, and the output shaft of two hydraulic cylinders is all fixedly connected with L type board, two waste heat recovery mechanisms are respectively set on two L type boards, the utility model can carry out scattering treatment to ash slag, prevent ash slag to form group, and can let ash slag evenly contact heat exchange header, improve waste heat recovery efficiency.
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Description

Technical Field

[0001] This application relates to the field of waste heat recovery technology, and in particular to a slag waste heat recovery and ash discharge machine. Background Technology

[0002] Waste incinerators process waste by burning it. The ash produced after incineration still contains a lot of heat. Traditional ash removal devices only have simple mechanical conveying functions, which means that the sensible heat contained in the ash is not effectively utilized. This results in energy waste and the direct water cooling of the high-temperature ash generates a lot of steam that pollutes the working environment.

[0003] Publication (Announcement) No.: CN212481319U provides a waste heat recovery ash discharge machine, including a horizontal pipe, an inclined pipe, and a slag discharge pipe. The machine is characterized in that: the lower end of the inclined pipe is fixedly installed at the left end of the horizontal pipe by bolts; the upper end of the slag discharge pipe is fixedly installed at the upper left end of the inclined pipe by bolts, and the inclined pipe and the slag discharge pipe are connected; a drive wheel is rotatably installed at the left end of the horizontal pipe; a corner wheel is rotatably installed at the lower end of the inclined pipe; a top corner roller is rotatably installed at the upper left end of the slag discharge pipe; a chain conveyor belt is fitted between the drive wheel and the top corner roller, and the chain conveyor belt passes over the lower edge of the corner roller; and an ash collection hopper is fixedly installed at the upper end of the horizontal pipe. Through the operation of the ash collection hopper, most of the heat in the ash is recovered during the downward flow of the ash, achieving effective heat utilization and avoiding overheating of the ash and slag hot air, which could lead to excessively high working environment temperatures.

[0004] In existing technologies, when high-temperature ash falls, only the bottom contacts the heat exchange manifold, resulting in uneven waste heat recovery. Furthermore, high-temperature ash tends to agglomerate into lumpy coke, which means that only the outer surface can contact the heat exchange manifold, resulting in low waste heat recovery efficiency. Utility Model Content

[0005] The purpose of this invention is to solve the problems in the existing technology where, when high-temperature ash falls, only the bottom of the ash contacts the heat exchange manifold, resulting in uneven waste heat recovery; and high-temperature ash easily forms lumpy coke, which means that only the outer surface can contact the heat exchange manifold, resulting in low waste heat recovery efficiency. Therefore, this invention proposes an ash waste heat recovery slag discharge machine.

[0006] The ash and slag waste heat recovery and slag discharge machine provided in this application adopts the following technical solution: A slag waste heat recovery and ash discharge machine, comprising: The box body and the feed inlet located on the top of the box body are equipped with protective blocks on both sides of the box body. The interior of the box body is equipped with a dispersing chamber, a waste heat recovery chamber and a collection chamber. The dispersing mechanism is located inside the dispersing chamber; Two hydraulic cylinders are respectively installed on both sides of the housing, and the output shafts of both hydraulic cylinders are fixedly connected to L-shaped plates; Two waste heat recovery mechanisms are respectively installed on two L-shaped plates to recover heat from ash and slag; Two power mechanisms are respectively located on one side of the two L-shaped plates, and are used to drive the two waste heat recovery mechanisms respectively; The bottom of the dispersing chamber has two discharge ports; Two auxiliary mechanisms are respectively located in the two feeding ports.

[0007] Furthermore, the waste heat recovery mechanism includes a turntable rotatably disposed on the front side of the L-shaped plate, one end of which is fixedly connected to three adjusting rods, and a heat exchange manifold is disposed inside one side of the L-shaped plate.

[0008] Furthermore, the power mechanism includes a rack disposed on one side of the L-shaped plate, the rack being meshed with a gear, a rotating rod being fixedly connected to the gear, and a groove being provided on one side of the housing, the rotating rod rotating within the groove.

[0009] Furthermore, a rotating column two is fixedly connected to one end of the turntable, a bevel gear four is fixedly connected to the rotating column two, a bevel gear three is meshed with the bevel gear four, a telescopic rod is fixedly connected to one end of the bevel gear three, and the telescopic rod is rotatably connected to the L-shaped plate and the box body.

[0010] Furthermore, one end of the telescopic rod is fixedly connected to a bevel gear two, which meshes with a bevel gear one. One end of the bevel gear one is fixedly connected to a rotating column one, which is rotatably connected to the housing. Both the rotating rod and the outer surface of the rotating column one are fixedly connected to sprocket two, and the two sprocket two are meshed with the same chain one.

[0011] Furthermore, the auxiliary mechanism includes a sealing plate rotatably disposed within the feed inlet, one end of which is fixedly connected to a rotating column four, which is rotatably connected to a protective block, and a rotating column three is rotatably connected within the protective block.

[0012] Furthermore, gear two and bevel gear five are fixedly connected to the outer surface of the rotating column three, bevel gear five is meshed with bevel gear six, and one end of bevel gear six is ​​fixedly connected to a rotating shaft, which is rotatably connected to the protective block.

[0013] Furthermore, both the outer surfaces of the rotating shaft and the rotating column are fixedly connected to a sprocket, and both sprockets are meshed with the same chain.

[0014] In summary, this application includes at least one of the following beneficial technical effects: 1. This solution opens the sealing plate, allowing ash and slag to enter the waste heat recovery chamber through the discharge port. Then, the hydraulic cylinder is activated, and the output end of the hydraulic cylinder drives the L-shaped plate to move to one side. Through linkage, one sprocket one drives the other sprocket one to rotate via chain two, which in turn causes the rotating column four to close the sealing plate, preventing ash and slag from continuously entering the waste heat recovery chamber. 2. In this scheme, the rack drives the first gear to rotate, the first gear drives the rotating rod to rotate, the rotating rod drives one of the sprockets to rotate, and through linkage, the second rotating column drives the turntable to rotate, the turntable drives the three adjusting rods to rotate, so that the ash and slag can be continuously turned over, so that the ash and slag can be in full contact with the heat exchange manifold in the L-shaped plate, and the waste heat can be fully recovered.

[0015] This invention can break up ash and slag, prevent ash and slag from clumping, and allow ash and slag to contact the heat exchange manifold evenly, thereby improving the efficiency of waste heat recovery. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an ash and slag waste heat recovery and slag discharge machine proposed in this utility model; Figure 2 This is a schematic diagram of the protective block structure of an ash and slag waste heat recovery slag discharge machine proposed in this utility model; Figure 3 This is a schematic diagram of the box structure of an ash and slag waste heat recovery slag discharge machine proposed in this utility model; Figure 4 This is a schematic diagram of the waste heat recovery mechanism of an ash slag waste heat recovery and slag discharge machine proposed in this utility model; Figure 5 This utility model proposes a waste heat recovery ash discharge machine. Figure 3 Enlarged structural diagram of section A.

[0017] Reference numerals: 1. Box body; 2. Feed inlet; 3. Protective block; 4. Waste heat recovery chamber; 5. Collection chamber; 6. Dispersion chamber; 7. Hydraulic cylinder; 8. L-shaped plate; 9. Turntable; 10. Adjusting rod; 11. Rack; 12. Gear 1; 13. Rotating column 1; 14. Bevel gear 1; 15. Bevel gear 2; 16. Telescopic rod; 17. Bevel gear 3; 18. Bevel gear 4; 19. Rotating column 2; 20. Rotating column 3; 21. Gear 2; 22. Bevel gear 5; 23. Bevel gear 6; 24. Discharge port; 25. Sealing plate; 26. Rotating column 4; 27. Sprocket 1; 28. Chain 2; 29. ​​Sprocket 2; 30. Groove; 31. Rotating roller; 32. Valve; 33. Electric motor. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example 1

[0019] Reference Figures 1-5 A slag waste heat recovery and slag discharge machine includes: a box body 1 and a feed inlet 2 set on the top of the box body 1, protective blocks 3 are set on both sides of the box body 1, and a dispersing chamber 6, a waste heat recovery chamber 4 and a collection chamber 5 are set inside the box body 1. A partition is provided in the middle of the waste heat recovery chamber 4, and two outlets are provided at the bottom of the waste heat recovery chamber 4, each of which is equipped with a valve 32. The dispersing mechanism is located inside the dispersing chamber 6; Two hydraulic cylinders 7 are respectively located on both sides of the housing 1. The output shafts of the two hydraulic cylinders 7 are fixedly connected to L-shaped plates 8, and the L-shaped plates 8 slide in the waste heat recovery chamber 4. Two waste heat recovery mechanisms are respectively installed on two L-shaped plates 8 to recover the heat of ash and slag; Two power mechanisms are respectively located on one side of the two L-shaped plates 8, and are used to drive the two waste heat recovery mechanisms respectively; The bottom of the dispersing chamber 6 is provided with two discharge ports 24; Two auxiliary mechanisms are respectively located in the two discharge ports 24.

[0020] Reference Figure 3 The dispersing mechanism includes a motor 33 located on one side of the housing 1. A rotating roller 31 is fixedly connected to the output shaft of the motor 33. Multiple dispersing rollers are fixedly connected around the rotating roller 31. By starting the motor 33, the output shaft of the motor 33 can drive the rotating roller 31 and the multiple dispersing rollers to rotate, thereby dispersing the ash and slag to prevent it from clumping together and affecting the recovery of waste heat.

[0021] Reference Figure 4 The waste heat recovery mechanism includes a turntable 9 rotatably mounted on the front side of the L-shaped plate 8. The rear end of the turntable 9 extends to the inner front side of the L-shaped plate 8. Three adjusting rods 10 are fixedly connected to one end of the turntable 9. A heat exchange manifold is provided inside one side of the L-shaped plate 8.

[0022] Reference Figures 3-5The power mechanism includes a rack 11 located on one side of the L-shaped plate 8, which meshes with a gear 12. A rotating rod is fixedly connected to the gear 12. A groove 30 is provided on one side of the housing 1, and the rotating rod rotates within the groove 30. A rotating column 19 is fixedly connected to one end of the turntable 9, and a bevel gear 18 is fixedly connected to the rotating column 19. The bevel gear 18 meshes with a bevel gear 17, and a telescopic rod 16 is fixedly connected to one end of the bevel gear 17. The telescopic rod 16 is composed of multiple segments. Furthermore, multiple sections are slidably connected to each other. The leftmost section is rotatably connected to the L-shaped plate 8, and the rightmost end is rotatably connected to the housing 1. One end of the telescopic rod 16 is fixedly connected to a bevel gear 15, which meshes with a bevel gear 14. One end of the bevel gear 14 is fixedly connected to a rotating column 13, which is rotatably connected to the housing 1. Both the rotating rod and the outer surface of the rotating column 13 are fixedly connected to sprockets 29, and the same chain 1 meshes with the two sprockets 29.

[0023] Reference Figure 3 The auxiliary mechanism includes a sealing plate 25 rotatably disposed within the discharge port 24. One end of the sealing plate 25 is fixedly connected to a rotating column 26. The rotating column 26 is rotatably connected to the protective block 3. A rotating column 20 is rotatably connected inside the protective block 3. A gear 21 and a bevel gear 22 are fixedly connected to the outer surface of the rotating column 20. The gear 21 and the rack 11 are on the same vertical plane. A bevel gear 23 is meshed with the bevel gear 22. A rotating shaft is fixedly connected to one end of the bevel gear 23. The rotating shaft is rotatably connected to the protective block 3. A sprocket 27 is fixedly connected to both the rotating shaft and the outer surface of the rotating column 26. The same chain 28 is meshed on both sprockets 27.

[0024] The implementation principle of the ash and slag waste heat recovery slag discharge machine in this application embodiment is as follows: When in use, the ash and slag enter the dispersing chamber 6 through the feed port 2, and at the same time, the motor 33 is started. The output shaft of the motor 33 drives the rotating roller 31 and multiple dispersing rollers to rotate, thereby dispersing the ash and slag and preventing it from clumping. After the ash is broken up, the sealing plate 25 in the left discharge port 24 is opened, and the ash enters the waste heat recovery chamber 4 through the discharge port 24. Then, the hydraulic cylinder 7 on the left is started. The output end of the hydraulic cylinder 7 drives the L-shaped plate 8 to move to one side. At the same time, the L-shaped plate 8 moves to one side and drives the rack 11 to move, so that the rack 11 drives the gear 21 to rotate. The rotation of the gear 21 drives the rotating column 3 20 to rotate. The rotating column 3 20 drives the bevel gear 5 22 to rotate. The rotation of the bevel gear 5 22 drives the bevel gear 6 23 to rotate. The rotation of the bevel gear 6 23 drives the rotating shaft to rotate. The rotating shaft drives one of the sprockets 1 27 to rotate. One of the sprockets 1 27 drives the other sprocket 1 27 to rotate through the chain 2 28, so that the rotating column 4 26 drives the sealing plate 25 in the left discharge port 24 to close. Simultaneously, rack 11 drives gear 12 to rotate, gear 12 drives rotating rod to rotate, rotating rod drives one of sprockets 29 to rotate, one of sprockets 29 drives another sprocket 29 to rotate via chain 1, causing rotating column 13 to drive bevel gear 14 to rotate, bevel gear 14 to drive bevel gear 25 to rotate, bevel gear 25 to drive telescopic rod 16 to rotate, telescopic rod 16 to drive bevel gear 317 to rotate, bevel gear 317 to drive bevel gear 418 to rotate, bevel gear 418 to drive rotating column 219 to rotate, rotating column 219 to drive turntable 9 to rotate, and turntable 9 to drive three adjusting rods 10 to rotate, realizing the continuous turning of ash and slag, ensuring that the ash and slag can make full and effective contact with the heat exchange manifold inside the L-shaped plate 8, thereby improving heat exchange efficiency; When the waste heat recovery operation is in progress on the left, the sealing plate 25 on the right will open accordingly, allowing the ash inside the dispersing chamber 6 to fall smoothly into the waste heat recovery chamber 4 below; this ensures the efficiency and continuity of the waste heat recovery process; when the waste heat collection work on the left is completed, the operator can open the valve 32 through the command of the control system, so that the ash will be transported along the preset path to the special collection chamber 5 for subsequent processing and disposal. Example 2

[0025] The difference between this embodiment and embodiment one is that pads are installed at the four corners of the bottom of the box 1 to prevent the box 1 from directly contacting the ground and to avoid damage to the box 1 caused by impurities or moisture on the ground. The pad design can also effectively reduce the vibration and noise generated during the operation of the equipment, and improve the stability and service life of the equipment.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ash and slag waste heat recovery slag discharge machine, characterized in that: include: The box (1) and the feed inlet (2) are located on the top of the box (1). Protective blocks (3) are provided on both sides of the box (1). The box (1) is equipped with a dispersing chamber (6), a waste heat recovery chamber (4) and a collection chamber (5). The dispersing mechanism is located inside the dispersing chamber (6); Two hydraulic cylinders (7) are respectively set on both sides of the housing (1), and the output shafts of the two hydraulic cylinders (7) are fixedly connected to L-shaped plates (8). Two waste heat recovery mechanisms are respectively set on two L-shaped plates (8) for recovering heat from ash and slag; Two power mechanisms are respectively set on one side of the two L-shaped plates (8) to drive the two waste heat recovery mechanisms respectively; The bottom of the dispersing chamber (6) is provided with two discharge ports (24); Two auxiliary mechanisms are respectively set in the two discharge ports (24).

2. The ash and slag waste heat recovery slag discharge machine according to claim 1, characterized in that: The waste heat recovery mechanism includes a turntable (9) rotatably disposed on the front side of the L-shaped plate (8), with three adjusting rods (10) fixedly connected to one end of the turntable (9), and a heat exchange manifold disposed inside one side of the L-shaped plate (8).

3. The ash and slag waste heat recovery slag discharge machine according to claim 2, characterized in that: The power mechanism includes a rack (11) disposed on one side of the L-shaped plate (8), the rack (11) being meshed with a gear (12), a rotating rod being fixedly connected to the gear (12), and a groove (30) being provided on one side of the housing (1), the rotating rod rotating within the groove (30).

4. The ash and slag waste heat recovery slag discharge machine according to claim 3, characterized in that: One end of the turntable (9) is fixedly connected to a rotating column two (19), and a bevel gear four (18) is fixedly connected to the rotating column two (19). The bevel gear four (18) is meshed with a bevel gear three (17). One end of the bevel gear three (17) is fixedly connected to a telescopic rod (16), and the telescopic rod (16) is rotatably connected to the L-shaped plate (8) and the box body (1).

5. The ash and slag waste heat recovery slag discharge machine according to claim 4, characterized in that: One end of the telescopic rod (16) is fixedly connected to a bevel gear two (15), the bevel gear two (15) is meshed with a bevel gear one (14), one end of the bevel gear one (14) is fixedly connected to a rotating column one (13), the rotating column one (13) is rotatably connected to the box body (1), and the outer surfaces of the rotating rod and the rotating column one (13) are both fixedly connected to a sprocket two (29), and the two sprocket two (29) are meshed with the same chain one.

6. The ash and slag waste heat recovery slag discharge machine according to claim 5, characterized in that: The auxiliary mechanism includes a sealing plate (25) rotatably disposed in the discharge port (24), one end of the sealing plate (25) is fixedly connected to a rotating column four (26), the rotating column four (26) is rotatably connected to the protective block (3), and the protective block (3) is rotatably connected to a rotating column three (20).

7. The ash and slag waste heat recovery slag discharge machine according to claim 6, characterized in that: Gear 2 (21) and bevel gear 5 (22) are fixedly connected to the outer surface of the rotating column 3 (20). Bevel gear 5 (22) is meshed with bevel gear 6 (23). One end of bevel gear 6 (23) is fixedly connected to a rotating shaft, which is rotatably connected to the protective block (3).

8. The ash and slag waste heat recovery slag discharge machine according to claim 7, characterized in that: Both the outer surfaces of the rotating shaft and the rotating column four (26) are fixedly connected to sprocket one (27), and both sprocket one (27) are meshed with the same chain two (28).

Citation Information

Patent Citations

  • Ash waste heat recovery slag extractor

    CN212481319U