Simple ash removal tool for coal-fired power plant furnace

CN224801688UActive Publication Date: 2026-09-25XINJIANG CHONGNENG POWER DEVELOPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522215046.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-09-25
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

[0004]针对上述情况,为克服现有技术的缺陷,本实用新型提供燃煤发电锅炉炉膛简易清灰工具,有效的解决了现有燃煤发电锅炉炉膛内壁上的结焦体依靠人工通过除焦锤、除焦铲、除焦钩等器具手动逐一进行清理剥落,这种方式劳动强度大,效率低的问题

Benefits of technology

[0012]1.通过主支杆与副支杆螺纹连接的设计,可根据需求增加或减少副支杆,便于根据炉膛实际深度灵活调整整体杆体长度,适配不同规格的燃煤发电锅炉本体,当活动杆、刮架处于折叠收纳状态时,方便进入燃煤发电锅炉本体,之后通过电动推杆有效带动导向杆回缩,从而使得若干活动杆、刮架展开,便于刮架与燃煤发电锅炉本体炉膛贴合,之后水平移动及旋转杆体即可实现多方位除焦清灰,通过拆卸螺栓可实现对刮架的拆离,便于更换不同规格的刮架,提升清灰适配性。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224801688U_ABST
    Figure CN224801688U_ABST
Patent Text Reader

Abstract

The utility model relates to coal-fired power generation boiler hearth cleaning technical field, and disclose coal-fired power generation boiler hearth simple dust removal tool, be applied to coal-fired power generation boiler body, the coal-fired power generation boiler body surface one side is connected with support mechanism, the utility model scheme through the design of main branch and vice branch screw connection, can increase or reduce vice branch according to demand, be convenient for according to the actual depth of hearth flexible adjustment overall rod body length, adapt to different specifications coal-fired power generation boiler body, when movable rod, scraper are in folding storage state, convenient into coal-fired power generation boiler body, then through electric push rod effectively drive guide rod retraction, thereby make several movable rod, scraper unfold, be convenient for scraper and coal-fired power generation boiler body hearth adhesion, then horizontal movement and rotating rod body can realize multidirectional coke removal dust removal, can realize the disengagement of scraper through the bolt dismounting, be convenient for replacing different specifications scraper, improve dust removal adaptability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of coal-fired power plant boiler furnace cleaning technology, specifically a simple ash removal tool for coal-fired power plant boiler furnaces. Background Technology

[0002] During operation, slagging on the water-cooled walls of the furnace is a common phenomenon in coal-fired power boilers. Ash accumulation on the heating surfaces affects heat transfer, increases flue gas temperature, and reduces boiler efficiency. Therefore, it is necessary to remove ash regularly to ensure the safe and economical operation of the boiler.

[0003] The existing method of manually cleaning and removing coking deposits from the inner wall of the furnace of coal-fired power generation boilers using tools such as decoking hammers, decoking shovels, and decoking hooks is labor-intensive and inefficient. Therefore, we propose a simple ash removal tool for the furnace of coal-fired power generation boilers. Utility Model Content

[0004] In response to the above situation and to overcome the shortcomings of the existing technology, this utility model provides a simple ash removal tool for the furnace of a coal-fired power generation boiler. It effectively solves the problem that the existing method of manually cleaning and peeling off the coking bodies on the inner wall of the furnace of a coal-fired power generation boiler by means of tools such as decoking hammers, decoking shovels, and decoking hooks is labor-intensive and inefficient.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a simple ash removal tool for the furnace of a coal-fired power generation boiler, applied to the body of the coal-fired power generation boiler. A support mechanism is connected to one side of the surface of the coal-fired power generation boiler body. An ash removal mechanism is inserted inside the support mechanism. The ash removal mechanism includes a main support rod, which is movably locked in the middle of the support mechanism. Several secondary support rods are provided at the tail end of the main support rod. A limiting frame is provided on the side of the main support rod away from the secondary support rods. Several movable rods are evenly locked in a ring on the inner side of the limiting frame. A scraper is inserted into the end of the movable rod away from the limiting frame. The movable rod and the scraper are connected by bolts. A guide rod is fixed to the middle of the surface of the limiting frame. An electric push rod is connected to the end of the guide rod away from the limiting frame.

[0006] Preferably, the main support rod and the auxiliary support rod are connected by a thread, and the main support rod and the auxiliary support rod have a number of uniformly spaced toothed grooves on their local surfaces.

[0007] Preferably, the movable rod can rotate freely inside the limiting frame, and when the main support rod is in contact with the limiting frame, both sides of the movable rod surface are in close contact with the main support rod and the limiting frame surface, respectively.

[0008] Preferably, the guide rod is T-shaped, the electric push rod is fitted inside the main support rod, and the guide rod and the main support rod form a locking and sliding structure through the electric push rod.

[0009] Preferably, the support mechanism includes a limiting ring frame, with several connecting rods evenly distributed in a ring shape on the outer side of the limiting ring frame, and a positioning flange plate fixed to the end of each connecting rod away from the limiting ring frame.

[0010] Preferably, the inner wall of the limiting ring frame matches and fits the outer walls of the main support rod and the auxiliary support rod. The limiting ring frame is integrally formed with the positioning flange plate through several connecting rods. The positioning flange plate is connected to the body of the coal-fired power generation boiler.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. The threaded connection between the main support rod and the auxiliary support rod allows for the addition or reduction of auxiliary support rods as needed. This facilitates flexible adjustment of the overall rod length based on the actual depth of the furnace, adapting to different specifications of coal-fired power generation boiler bodies. When the movable rod and scraper are in a folded and stowed state, they can be easily inserted into the coal-fired power generation boiler body. Then, the electric push rod effectively drives the guide rod to retract, thereby unfolding several movable rods and scrapers. This allows the scrapers to fit into the furnace of the coal-fired power generation boiler body. Afterward, horizontal movement and rotation of the rod body can achieve multi-directional coke removal and ash cleaning. The scraper can be detached by removing the bolts, facilitating the replacement of scrapers of different specifications and improving the adaptability of ash cleaning.

[0013] 2. The design of the inner wall of the limiting ring frame matching and fitting with the outer walls of the main and auxiliary support rods can form a precise circumferential limiting for the rods of the ash cleaning mechanism. This effectively prevents the main and auxiliary support rods from shaking or shifting due to force during the ash cleaning process, ensuring that the ash cleaning mechanism always runs along the preset trajectory, improving the accuracy of the ash cleaning operation. At the same time, it prevents accidental bumping damage to the inner wall of the coal-fired power plant body caused by the shaking of the rods. The direct connection between the positioning flange plate and the coal-fired power plant body realizes the firm fixation of the support mechanism and the coal-fired power plant body, providing a stable installation benchmark for the ash cleaning mechanism. After the ash cleaning is completed, the support mechanism and the ash cleaning mechanism can be removed from the coal-fired power plant body, and the inspection port on one side of the coal-fired power plant body can be sealed. Attached Figure Description

[0014] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0015] In the attached diagram:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial three-dimensional structural diagram of the present invention;

[0018] Figure 3This is a partial unfolded structural diagram of the dust removal mechanism of this utility model;

[0019] Figure 4 This is a partial structural diagram of the present invention.

[0020] In the diagram: 1. Coal-fired power boiler body; 2. Support mechanism; 201. Limiting ring frame; 202. Connecting rod; 203. Positioning flange plate; 3. Ash cleaning mechanism; 301. Main support rod; 302. Secondary support rod; 303. Limiting frame; 304. Movable rod; 305. Scraper frame; 306. Bolt; 307. Guide rod; 308. Electric push rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4A simple ash removal tool for the furnace of a coal-fired power plant boiler is applied to the boiler body 1. A support mechanism 2 is connected to one side of the boiler body 1. An ash removal mechanism 3 is inserted inside the support mechanism 2. The ash removal mechanism 3 includes a main support rod 301, which is movably locked inside the middle of the support mechanism 2. Several auxiliary support rods 302 are provided at the tail end of the main support rod 301. The main support rod 301 and the auxiliary support rods 302 are connected by threads. Several toothed grooves are evenly opened in a ring on the partial surfaces of the main support rod 301 and the auxiliary support rods 302. A limiting frame 303 is provided on the side away from the secondary support rod 302. Several movable rods 304 are evenly and circularly secured inside the limiting frame 303. Furthermore, the movable rods 304 can rotate freely inside the limiting frame 303. When the main support rod 301 and the limiting frame 303 are in contact, both sides of the surface of the movable rods 304 are in close contact with the surfaces of the main support rod 301 and the limiting frame 303, respectively. A scraper 305 is inserted into the end of the movable rod 304 away from the limiting frame 303. The movable rod 304 and the scraper 305 are connected by bolts 306. The limiting frame 303... A guide rod 307 is fixedly connected to the middle of the surface. An electric push rod 308 is connected to the end of the guide rod 307 away from the limiting frame 303. Furthermore, the guide rod 307 is T-shaped, and the electric push rod 308 is fitted inside the main support rod 301. The guide rod 307 and the main support rod 301 form a locking and sliding structure through the electric push rod 308. The design of the threaded connection between the main support rod 301 and the auxiliary support rod 302 allows for the addition or reduction of the auxiliary support rod 302 as needed, facilitating flexible adjustment of the overall rod length according to the actual depth of the furnace, and adapting to different specifications of coal-fired generators. When the movable rods 304 and scraper 305 are in a folded and stored state, they can be easily inserted into the coal-fired power plant body 1. Then, the electric push rod 308 effectively drives the guide rod 307 to retract, thereby unfolding several movable rods 304 and scraper 305, making it easier for the scraper 305 to fit into the furnace of the coal-fired power plant body 1. After that, horizontal movement and rotation of the rods can achieve multi-directional coke removal and ash cleaning. The scraper 305 can be detached by removing the bolts 306, which facilitates the replacement of scraper 305 of different specifications and improves the adaptability of ash cleaning.

[0023] Support mechanism 2 includes a limiting ring frame 201. Several connecting rods 202 are evenly distributed in a ring shape on the outer side of the limiting ring frame 201. A positioning flange plate 203 is fixedly connected to the end of each connecting rod 202 away from the limiting ring frame 201. The inner wall of the limiting ring frame 201 matches and fits against the outer walls of the main support rod 301 and the auxiliary support rod 302. The limiting ring frame 201 is integrally formed with the positioning flange plate 203 via the connecting rods 202. The positioning flange plate 203 is connected to the coal-fired power plant body 1. Through the design of the inner wall of the limiting ring frame 201 matching and fitting against the outer walls of the main support rod 301 and the auxiliary support rod 302, a precise circumference can be formed around the rods of the ash removal mechanism 3. The limiting mechanism effectively prevents the main support rod 301 and the auxiliary support rod 302 from shaking or shifting due to force during the ash cleaning process, ensuring that the ash cleaning mechanism 3 always runs along the preset trajectory, improving the accuracy of the ash cleaning operation, and preventing accidental bumping damage to the inner wall of the coal-fired power plant body 1 caused by the shaking of the rods. The direct connection between the positioning flange plate 203 and the coal-fired power plant body 1 realizes the firm fixation of the support mechanism 2 and the coal-fired power plant body 1, providing a stable installation benchmark for the ash cleaning mechanism 3. After the ash cleaning is completed, the support mechanism 2 and the ash cleaning mechanism 3 can be removed from the coal-fired power plant body 1, and the inspection port on one side of the coal-fired power plant body 1 can be sealed.

Claims

1. A simple ash cleaning tool for the furnace of a coal-fired power plant boiler, characterized in that: This invention is applied to the body (1) of a coal-fired power generation boiler. A support mechanism (2) is connected to one side of the surface of the coal-fired power generation boiler body (1). A cleaning mechanism (3) is inserted inside the support mechanism (2). The cleaning mechanism (3) includes a main support rod (301). The main support rod (301) is movably locked in the middle of the support mechanism (2). Several auxiliary support rods (302) are provided at the tail end of the main support rod (301). A limiting frame is provided on the side of the main support rod (301) away from the auxiliary support rods (302). (303) Several movable rods (304) are uniformly and annularly clamped on the inner side of the limiting frame (303). A scraper (305) is inserted into one end of the movable rod (304) away from the limiting frame (303). The movable rod (304) and the scraper (305) are connected by bolts (306). A guide rod (307) is fixedly connected to the middle of the surface of the limiting frame (303). An electric push rod (308) is connected to one end of the guide rod (307) away from the limiting frame (303).

2. The simple ash removal tool for the furnace of a coal-fired power plant boiler according to claim 1, characterized in that: The main support rod (301) and the auxiliary support rod (302) are connected by threads, and the main support rod (301) and the auxiliary support rod (302) have several toothed grooves evenly formed in a ring on their local surfaces.

3. The simple ash removal tool for the furnace of a coal-fired power plant boiler according to claim 1, characterized in that: The movable rod (304) can rotate freely inside the limiting frame (303). When the main support rod (301) and the limiting frame (303) are in contact, the two sides of the surface of the movable rod (304) are in close contact with the surfaces of the main support rod (301) and the limiting frame (303), respectively.

4. The simple ash removal tool for the furnace of a coal-fired power plant boiler according to claim 1, characterized in that: The guide rod (307) is T-shaped, and the electric push rod (308) is fitted inside the main support rod (301). The guide rod (307) and the main support rod (301) form a locking and sliding structure through the electric push rod (308).

5. The simple ash removal tool for the furnace of a coal-fired power plant boiler according to claim 1, characterized in that: The support mechanism (2) includes a limiting ring frame (201), and several connecting rods (202) are evenly distributed in a ring shape on the outer side of the limiting ring frame (201). A positioning flange plate (203) is fixed to one end of the connecting rod (202) away from the limiting ring frame (201).

6. The simple ash removal tool for the furnace of a coal-fired power plant boiler according to claim 5, characterized in that: The inner wall of the limiting ring frame (201) is matched and fitted with the outer walls of the main support rod (301) and the auxiliary support rod (302). The limiting ring frame (201) is integrally formed with the positioning flange plate (203) through several connecting rods (202). The positioning flange plate (203) is connected to the coal-fired power generation boiler body (1).