A two-disassembly slide rail type evaporator filter screen mounting structure
Patent Information
- Application Number
- CN202522347447.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0002]目前,现有的空调蒸发器过滤网主要应用于家用、商用、精密及便携式空调等场景,通常需要通过卡或螺栓固定,操作繁琐且容易划伤用户,此外过滤网安装在面板内侧,传统安装受机组限制需要从机组上方将滤网抽出更换,大大限制了操作空间,增加了维护难度
[0013]有益效果:本实用新型利用连接滑板的延长板与翅片之间形成的底部滑槽,以及侧限位板与翅片形成侧面滑槽实现快速安装,结构简单,成本低,易于实现;安装操作简便,提高工作效率,减少工时,并且可以实现两种拆卸方式,从机组正面或顶部即可拆卸,拆除方便,能够快速更换过滤网。
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Figure CN224801825U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air conditioning unit evaporator technology, and in particular to a two-disassembly sliding rail type easy-to-maintain evaporator filter installation structure. Background Technology
[0002] Currently, existing air conditioner evaporator filters are mainly used in residential, commercial, precision, and portable air conditioners. They usually need to be fixed with clips or bolts, which is cumbersome and can easily scratch users. In addition, the filter is installed inside the panel, and traditional installation is limited by the unit, requiring the filter to be pulled out from above the unit for replacement, which greatly restricts the operating space and increases the difficulty of maintenance.
[0003] To address the shortcomings of existing technologies, it is necessary to design a two-disassembly sliding rail type easy-to-maintain evaporator filter installation structure. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a two-disassembly sliding rail type easy-to-maintain evaporator filter installation structure.
[0005] A two-disassembled, slide-rail-type, easy-to-maintain evaporator filter installation structure includes two heat exchanger base plates, two filter support plates, a connecting slide plate, a left side plate, a right side plate, two fins, several air filter screens, and several tube sheets. The left side plate is divided into an upper left plate and a lower left plate, which are separated vertically. The two sides of the lower left plate are detachably fixed to one side of the two tube sheets, while the two sides of the upper left plate are non-detachably fixed to one side of the two tube sheets. The lower left plate is detachably fixed to one end of the two filter support plates on its side adjacent to the tube sheets and near the bottom. After the lower left plate is removed, a disassembly area is formed. The two sides of the right side plate are fixed to one side of the other two tube sheets. The right side plate is fixed to the side adjacent to the tube sheets and near the bottom. At the other end of the two filter support plates, the two heat exchanger base plates are respectively fixed to one side of the two filter support plates. The connecting slide plate includes a connecting plate and an extension plate fixed to both sides of the connecting plate. One side of the connecting plate is fixed to the top of one of the filter support plates, and the other side is fixed to the top of the other filter support plate. One end of the fin is fixed to the heat exchanger base plate, and the other end is fixed to the heat exchanger top plate. The extension plate of the connecting slide plate and the fins form a bottom slide groove. Several side limiting plates are provided on the lower left plate, the upper left plate, and the right side plate. The side limiting plates and the fins form a side slide groove. Several air filters are inserted from the disassembly area along the bottom slide groove and slide into the space between the fins and the side limiting plates through the side slide groove.
[0006] Furthermore, one end of the tube sheet is fixed to the bottom plate of the heat exchanger, and the other end is fixed to the top plate of the heat exchanger. A heat exchanger baffle is installed on the top plate of the heat exchanger. An upper limit plate is detachably fixed on the heat exchanger baffle using cross-slot bolts and hexagonal rivet nuts. The two ends of the fins are fixed to the bottom plate and the top plate of the heat exchanger respectively through internally threaded copper tubes.
[0007] Furthermore, the left side plate, upper left plate, lower left plate, and right side plate are all designed as isosceles trapezoids, with the shorter side serving as the bottom. The side of the filter support plate where the heat exchanger base plate is installed is flush with the side edge of the lower left plate.
[0008] Furthermore, the connecting plate is inverted V-shaped, and the size of the opening is adapted to the tilt angle formed by the two filter support plates.
[0009] Furthermore, the upper left plate is fixed to the tube sheet non-removably using blind rivets, and an electrical box is installed on the upper left plate. The lower left plate is detachably fixed to the tube sheet using cross-slot bolts and hexagonal rivet nuts.
[0010] Furthermore, the size of the air filter is adapted to the disassembly area after the lower left panel is removed.
[0011] Furthermore, the extension plate is arranged parallel to the fins.
[0012] Furthermore, both the side limiting plate and the upper limiting plate are L-shaped and arranged parallel to the fins.
[0013] Beneficial effects: This utility model utilizes the bottom sliding groove formed between the extension plate of the connecting slide plate and the fins, and the side sliding groove formed between the side limiting plate and the fins to achieve quick installation. The structure is simple, the cost is low, and it is easy to implement. The installation and operation are simple, which improves work efficiency, reduces working time, and can realize two disassembly methods. It can be disassembled from the front or top of the unit, which is convenient and allows for quick replacement of the filter screen. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the evaporator filter screen installation structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the present invention after removing the right side plate, the fins on the other side, and the air filter. Figure 3 This is a three-dimensional structural diagram of the left and right side plates of this utility model; Figure 4 This is a three-dimensional structural diagram of the connected skateboard portion after installation. Figure 5 This utility model Figure 2 An enlarged 3D structural diagram at point A in the middle; In the picture: 1. Heat exchanger base plate; 2. Filter screen support plate; 3. Connecting slide plate; 4. Left side plate; 41. Upper left plate; 42. Lower left plate; 5. Right side plate; 6. Fins; 7. Air filter screen; 8. Tube sheet; 9. Heat exchanger baffle. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please refer to Figures 1-5 This embodiment proposes a two-disassembled sliding rail type easy-to-maintain evaporator filter installation structure, including two heat exchanger base plates 1, two filter support plates 2, connecting slide plate 3, left side plate 4, right side plate 5, two fins 6, several air filter screens 7, and several tube plates 8. This embodiment sets four tube plates 8. The left side plate 4 is divided into an upper left plate 41 and a lower left plate 42 that are separated. In this embodiment, the left side plate 4, the upper left plate 41, the lower left plate 42, and the right side plate 5 are all set as isosceles trapezoids, with the shorter side as the bottom.
[0017] The lower left plate 42 is detachably fixed to one side of each of the two tube sheets 8 on both sides. The upper left plate 41 is non-detachably fixed to one side of each of the two tube sheets 8 on both sides. The lower left plate 42 is detachably fixed to one end of each of the two filter support plates 2 on the side adjacent to and near the bottom of the tube sheet 8. After the lower left plate 42 is removed, a disassembly area is formed. The right side plate 5 is fixed to one side of the other two tube sheets 8 on both sides. The right side plate 5 is fixed to the other end of each of the two filter support plates 2 on the side adjacent to and near the bottom of the tube sheet 8. The two heat exchanger base plates 1 are respectively fixed to one side of each of the two filter support plates 2. The connecting slide plate 3 includes a connecting plate and extension plates fixed to both sides of the connecting plate. One side of the connecting plate is fixed to the top of one of the filter support plates 2, and the other side is fixed to the top of the other filter support plate 2. The side of the filter support plate 2 where the heat exchanger base plate 1 is installed is flush with the side edge of the lower left plate 42. The design facilitates the installation of other components. The connecting plate is inverted V-shaped, and the opening size is adapted to the tilt angle formed by the two filter support plates 2. One end of the fin 6 is fixed to the heat exchanger bottom plate 1, and the other end is fixed to the heat exchanger top plate. The extension plate of the connecting slide plate 3 and the fin 6 form a bottom sliding groove. The extension plate is set parallel to the fin 6. Several side limiting plates are provided on the lower left plate 42, the upper left plate 41, and the right side plate 5. The side limiting plates and the fin 6 form a side sliding groove. Several air filters 7 are inserted from the disassembly area along the bottom sliding groove and slide into the space between the fin 6 and the side limiting plate through the side sliding groove. The size of the air filter 7 is adapted to the disassembly area after the lower left plate 42 is disassembled. In this embodiment, the air filter 7 is designed as several pieces according to actual requirements. All of them can pass through the disassembly area. In order to reduce the workload, this embodiment designs two air filters 7 on each side for easy and quick disassembly and assembly. This utility model utilizes the bottom sliding groove formed between the extension plate of the connecting slide plate 3 and the fin 6, and the side sliding groove formed between the side limiting plate and the fin to achieve quick installation. The structure is simple, the cost is low, and it is easy to implement. The installation and operation are simple, which improves work efficiency, reduces working time, and can realize two disassembly methods. It can be disassembled from the front or the top of the unit, which is convenient and allows for quick replacement of the filter screen.
[0018] One end of the tube sheet 8 is fixed to the heat exchanger bottom plate 1, and the other end is fixed to the heat exchanger top plate. A heat exchanger baffle 9 is installed on the heat exchanger top plate. An upper limit plate is detachably fixed to the heat exchanger baffle 9 using cross-slot bolts and hexagonal rivet nuts. The two ends of the fin 6 are fixed to the heat exchanger bottom plate 1 and the heat exchanger top plate respectively through internally threaded copper tubes. Both the side limit plate and the upper limit plate are L-shaped and are set parallel to the fin 6. While limiting the movement, they form a sliding groove with the fin 6.
[0019] The specific fixing methods for the non-removable and detachable parts of this utility model are as follows: The upper left plate 41 is fixed to the tube sheet 8 non-removably using a pop rivet. An electrical box is installed on the upper left plate 41. The lower left plate 42 is fixed to the tube sheet 8 detachably using a cross-slot bolt and a hexagonal rivet nut. All other fixings are fixed using existing, relatively conventional fixing methods.
[0020] This utility model provides two disassembly and assembly methods, the specific disassembly methods are as follows: Method 1: First, loosen the cross-slot bolts on the lower left plate 42 and remove the lower left plate 42. Then, from the removal area, pull out the air filters 7 on both sides along the bottom slide groove. The upper air filters 7 will slide down along the slide groove. Pull them out, replace them with new filters, and then reinstall and fix the lower left plate 42. This is how to maintain it.
[0021] The second method: If the space above the unit allows, you can choose to loosen the cross-slot bolts of the upper limit plates on both sides from above the unit, remove the upper limit plates, and then pull out the air filters 7 on both sides from above the unit along the side slide grooves. After replacing the new filters, reinstall and fix the upper limit plates. This is how to perform maintenance.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A two-disassembly sliding rail type easy-to-maintain evaporator filter installation structure, characterized in that: It includes two heat exchanger base plates (1), two filter support plates (2), a connecting slide plate (3), a left side plate (4), a right side plate (5), two fins (6), several air filters (7), and several tube plates (8); the left side plate (4) is divided into an upper left plate (41) and a lower left plate (42) that are separated from each other; the two sides of the lower left plate (42) are detachably fixed to one side of the two tube plates (8), the two sides of the upper left plate (41) are non-detachably fixed to one side of the two tube plates (8), and the lower left plate (42) is detachably fixed to one end of the two filter support plates (2) on the side adjacent to the tube plates (8) and near the bottom; the lower left plate (42) forms a disassembly area after being disassembled; the two sides of the right side plate (5) are fixed to one side of the other two tube plates (8), and the side of the right side plate (5) is fixed to the other end of the two filter support plates (2) on the side adjacent to the tube plates (8) and near the bottom. Two heat exchanger base plates (1) are respectively fixed to one side of two filter support plates (2). The connecting slide plate (3) includes a connecting plate and an extension plate fixed to both sides of the connecting plate. One side of the connecting plate is fixed to the top of one of the filter support plates (2), and the other side is fixed to the top of the other filter support plate (2). One end of the fin (6) is fixed to the heat exchanger base plate (1), and the other end is fixed to the heat exchanger top plate. The extension plate of the connecting slide plate (3) and the fin (6) form a bottom slide groove. Several side limiting plates are provided on the lower left plate (42), the upper left plate (41), and the right side plate (5). The side limiting plates and the fin (6) form a side slide groove. Several air filters (7) are inserted from the disassembly area along the bottom slide groove and slide into the space between the fin (6) and the side limiting plate through the side slide groove.
2. The evaporator filter installation structure according to claim 1, characterized in that: One end of the tube sheet (8) is fixed to the heat exchanger bottom plate (1), and the other end is fixed to the heat exchanger top plate. A heat exchanger baffle (9) is installed on the heat exchanger top plate. An upper limit plate is detachably fixed on the heat exchanger baffle (9) by using cross-slot bolts and hexagonal rivet nuts. The two ends of the fins (6) are fixed to the heat exchanger bottom plate (1) and the heat exchanger top plate respectively by internally threaded copper tubes.
3. The evaporator filter installation structure according to claim 1, characterized in that: The left side plate (4), upper left plate (41), lower left plate (42) and right side plate (5) are all set as isosceles trapezoids, with the shorter side as the bottom. The side of the filter support plate (2) where the heat exchanger base plate (1) is installed is flush with the side edge of the lower left plate (42).
4. The evaporator filter installation structure according to claim 1, characterized in that: The connecting plate is inverted V-shaped, and the size of the opening is adapted to the tilt angle formed by the two filter support plates (2).
5. The evaporator filter installation structure according to claim 1, characterized in that: The upper left plate (41) is fixed to the tube plate (8) non-removably using a pop rivet. An electrical box is installed on the upper left plate (41). The lower left plate (42) is fixed to the tube plate (8) detachably using a cross-slot bolt and a hexagonal rivet nut.
6. The evaporator filter installation structure according to claim 1, characterized in that: The size of the air filter (7) is adapted to the disassembly area after the lower left plate (42) is disassembled.
7. The evaporator filter installation structure according to claim 1, characterized in that: The extension plate is arranged parallel to the fin (6).
8. The evaporator filter installation structure according to claim 2, characterized in that: Both the side limiting plate and the upper limiting plate are L-shaped and are arranged parallel to the fins (6).