A solar collector quick mounting bracket

Abstract

The utility model discloses a solar energy collector quick mounting support field's a solar energy collector quick mounting support, including support frame, support column and flat plate collector main part, support frame bottom rear side with support column's top welding fixed, the flat plate collector main part sets up in the top of support frame, in the utility model, through placing support column in the preset installation position, ensure that support column is perpendicular to ground, weld reinforcing bar in the top and bottom of support column inboard, further enhance the stability of support column and support frame connection, complete the assembly of support body structure, first fix the positioning block in the periphery of flat plate collector main part bottom, ensure that the position of positioning block and the position of the positioning slot that the top front side and rear side of support frame are opened are matched, and the positioning block of flat plate collector main part bottom is aligned with the positioning slot of support frame top, slowly put in, make positioning block embed in the positioning slot, realize the primary positioning of flat plate collector main part.

Description

Technical Field

[0001] This utility model relates to the field of quick-installation brackets for solar collectors, specifically a quick-installation bracket for solar collectors. Background Technology

[0002] As a clean and renewable energy source, solar energy is receiving increasing attention for its development and utilization. Solar collectors, as the core equipment for collecting and converting solar energy, are widely used in fields such as domestic hot water supply and industrial waste heat utilization.

[0003] Traditional solar collector brackets have poor durability and are constantly exposed to wind, rain, sun, and corrosive substances in the air. In harsh environments, they are prone to rust and oxidation, which reduces the structural strength of the bracket. This not only shortens the lifespan of the bracket but also poses a safety hazard of collector detachment and increases later maintenance costs. Traditional brackets often use complex splicing structures with numerous parts, often requiring multiple people to work together. This not only consumes a lot of manpower and time but also makes it difficult to ensure installation accuracy, easily leading to bracket positioning deviations.

[0004] Therefore, it is necessary to provide a quick-installation bracket for solar collectors to solve the above-mentioned technical problems. The information disclosed in this background section is only intended to enhance the understanding of the overall background of this utility model, and is not necessarily to be regarded as an admission or to imply in any way that such information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a quick-installation bracket for solar collectors to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a quick-installation bracket for a solar collector, comprising a support frame, a support column, and a flat plate collector body. The rear side of the bottom of the support frame is welded and fixed to the top of the support column. The flat plate collector body is positioned on the top of the support frame. Positioning grooves are provided on both the front and rear sides of the top of the support frame. Positioning blocks are provided in the inner cavity of the positioning grooves. The top of the positioning blocks is fixed to the perimeter of the bottom of the flat plate collector body. A mounting bracket one is installed on the rear side of the inner side of the support frame. Bolt one is installed sequentially from left to right on the bottom of mounting bracket one. A mounting bracket two is installed on the front side of the top of the support frame. Bolt two is installed sequentially from left to right on the bottom of mounting bracket two. An alloy layer is provided on the outside of the support frame. A protective layer is provided on the outer surface of the alloy layer. The protective layer includes a corrosion-resistant primer layer. An epoxy paint layer is coated on the outer surface of the corrosion-resistant primer layer. A metal anti-corrosion coating layer is coated on the outer surface of the epoxy paint layer.

[0007] As a further embodiment of this utility model: reinforcing rods are welded to the top and bottom of the inner side of the support column, and the material of the reinforcing rods is the same as that of the support frame and the support column.

[0008] As a further improvement of this utility model: mounting blocks are installed on the bottom of both the front and rear sides of the mounting bracket two, and mounting pins are provided on the top of the mounting blocks, with the bottom of the mounting pins penetrating through the bottom of the mounting bracket two and fixed to the front side of the top of the support frame.

[0009] As a further improvement of this utility model, the number of support frames is two, and the two support frames are arranged symmetrically on the left and right.

[0010] As a further improvement of this utility model: the top of the second bolt passes through the top of the second mounting bracket and is fixed to the front side of the bottom of the flat plate collector body.

[0011] As a further improvement of this utility model: the top of the bolt one penetrates through the top of the mounting bracket one and is fixed to the rear side of the bottom of the flat plate collector body.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. In this utility model, by placing the support column in the preset installation position to ensure that the support column is perpendicular to the ground, and welding the reinforcing rod to the top and bottom of the inner side of the support column, the stability of the connection between the support column and the support frame is further enhanced, and the assembly of the main structure of the bracket is completed. First, the positioning block is fixed around the bottom of the flat plate collector body to ensure that the position of the positioning block matches the position of the positioning groove opened on the front and rear sides of the top of the support frame. The positioning block at the bottom of the flat plate collector body is aligned with the positioning groove at the top of the support frame and slowly inserted so that the positioning block is embedded in the positioning groove, thereby achieving the initial positioning of the flat plate collector body.

[0014] 2. In this utility model, mounting bracket one is installed on the top of the inner side of the support frame, and mounting bracket two is installed on the front side of the top of the support frame. Mounting bracket two is initially fixed on the support frame by mounting blocks and mounting pins. Bolt one is installed from left to right, so that the top of bolt one passes through the top of mounting bracket one and is fixed to the rear side of the bottom of the flat plate collector body. Then, bolt two is installed from left to right, so that the top of bolt two passes through the top of mounting bracket two and is fixed to the front side of the bottom of the flat plate collector body. Finally, the stable installation of the flat plate collector body is completed. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the back of the support column and support frame structure in this utility model;

[0017] Figure 3 This is a schematic diagram of the support frame and support column structure in this utility model;

[0018] Figure 4 This is a schematic diagram of the back of the support column and support frame structure in this utility model;

[0019] Figure 5 This is a partial sectional view of the support frame structure in this utility model;

[0020] Figure 6 This is a partial cross-sectional view of the protective layer structure of the support frame structure in this utility model.

[0021] In the diagram: 1. Support frame; 2. Support column; 3. Flat plate collector body; 4. Positioning groove; 5. Positioning block; 6. Mounting bracket one; 7. Bolt one; 8. Mounting bracket two; 9. Bolt two; 10. Alloy layer; 11. Protective layer; 1101. Corrosion-resistant primer layer; 1102. Corrosion-resistant primer layer; 1103. Metal anti-corrosion coating layer; 12. Reinforcing rod; 13. Mounting block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-6 In this embodiment of the present invention, a quick-installation bracket for a solar collector includes a support frame 1, a support column 2, and a flat plate collector body 3. The rear side of the bottom of the support frame 1 is welded and fixed to the top of the support column 2. The flat plate collector body 3 is disposed on the top of the support frame 1. Positioning grooves 4 are provided on both the front and rear sides of the top of the support frame 1. Positioning blocks 5 are provided in the inner cavity of the positioning grooves 4. The top of the positioning blocks 5 is fixed to the perimeter of the bottom of the flat plate collector body 3. An installation bracket 6 is installed on the rear side of the inner side of the support frame 1. The bottom of the mounting bracket 6 is fitted with bolts 7 from left to right. The front side of the top of the support bracket 1 is fitted with mounting bracket 8. The bottom of mounting bracket 8 is fitted with bolts 9 from left to right. The support bracket 1 is provided with an alloy layer 10. The outer surface of the alloy layer 10 is provided with a protective layer 11. The protective layer 11 includes a corrosion-resistant primer layer 1101. The outer surface of the corrosion-resistant primer layer 1101 is coated with an epoxy paint layer 1102. The outer surface of the epoxy paint layer 1102 is coated with a metal anti-corrosion coating layer 1103.

[0024] Among them, the top and bottom of the inner side of the support column 2 are welded with reinforcing rods 12. The material of the reinforcing rods 12 is the same as that of the support frame 1 and the support column 2. The reinforcing rods 12 welded to the top and bottom of the inner side of the support column 2 are made of the same material as the support column 2, forming a stable triangular support structure. This effectively disperses the load borne by the support, improves the overall wind load and snow load resistance of the support, and avoids deformation or breakage of the support due to uneven stress.

[0025] Mounting blocks 13 are installed on the bottom of the front and rear sides of mounting bracket 2 8. Mounting pins are provided on the top of mounting blocks 13, and the bottom of the mounting pins passes through the bottom of mounting bracket 2 8 and is fixed to the front of the top of support frame 1. Through the design of mounting blocks 13 and mounting pins on the bottom of the front and rear sides of mounting bracket 2 8, mounting bracket 2 8 can be flexibly adjusted and fixed according to actual installation needs. This not only facilitates fine-tuning of the position during installation, but also adapts to different sizes and models of flat plate solar collector bodies 3, enhancing the versatility of the bracket. There is no need to design and customize a bracket separately for a specific flat plate solar collector body 3, reducing production and usage costs.

[0026] Among them, there are two support frames 1, and the two support frames 1 are symmetrically arranged from left to right. The two symmetrically arranged support frames 1 provide balanced support for the flat plate solar collector body 3, ensuring that the flat plate solar collector body 3 remains stable during long-term use, reducing the safety hazard of the flat plate solar collector body 3 falling off, and ensuring the safety and reliability of equipment operation.

[0027] Among them, the top of bolt 29 passes through the top of mounting bracket 28 and is fixed to the front side of the bottom of the flat plate collector body 3. By using mounting bracket 16, mounting bracket 28 and bolt 17 and bolt 29 in combination, the flat plate collector body 3 can be firmly fixed with simple operation, reducing the reliance on professional tools and highly skilled installers. Compared with traditional brackets, the installation efficiency is improved.

[0028] Among them, the top of bolt 7 passes through the top of mounting bracket 6 and is fixed to the rear side of the bottom of flat plate collector body 3. The alloy layer 10 on the outside of the support frame 1 first improves the overall structural strength and toughness of the support, enabling it to withstand strong external impacts and long-term loads.

[0029] The working principle of this utility model is as follows: Through the precise cooperation between the positioning groove 4 and the positioning block 5, the initial positioning of the flat plate solar collector body 3 on the support frame 1 can be quickly achieved without repeated adjustments, effectively avoiding the positioning deviation problem of traditional brackets. By combining the use of mounting bracket 1 6, mounting bracket 2 8, bolt 1 7, and bolt 2 9, the stable fixing of the flat plate solar collector body 3 can be completed with simple operations, reducing reliance on professional tools and highly skilled installers. Compared with traditional brackets, installation efficiency is improved. The multi-layer protective structure of the bracket provides it with excellent resistance to harsh environments. The alloy layer 10 on the outside of the support frame 1 first enhances the bracket's... The overall structural strength and toughness enable it to withstand strong external impacts and long-term loads. Based on this, the three-layer design of the protective layer 11—a corrosion-resistant primer layer 1101, an epoxy paint layer 1102, and a metal anti-corrosion coating layer 1103—forms a tight protective barrier. The corrosion-resistant primer layer 1101 effectively isolates the alloy layer 10 from direct contact with external corrosive substances. The epoxy paint layer 1102 further enhances the adhesion and sealing of the coating, while the metal anti-corrosion coating layer 1103 resists erosion from natural factors such as ultraviolet rays and rainwater, significantly reducing later maintenance costs and safety risks. The reinforcing rods 12 welded to the top and bottom of the inner side of the support column 2... Made of the same material as support column 2, it forms a stable triangular support structure, effectively distributing the load borne by the support frame, improving the overall wind and snow load resistance of the support frame, and preventing deformation or breakage of the support frame due to uneven stress. The two symmetrically arranged support frames 1 provide balanced support for the flat plate solar collector body 3, ensuring that the flat plate solar collector body 3 remains stable during long-term use, reducing the safety hazard of the flat plate solar collector body 3 falling off, and ensuring the safety and reliability of equipment operation. The design of the mounting blocks 13 and mounting pins on the front and rear bottom sides of the mounting frame 2 8 allows the mounting frame 2 8 to be adjusted according to actual installation requirements. The flexible adjustment and fixing not only facilitates fine-tuning of the position during installation, but also adapts to different sizes and models of flat plate solar collector bodies 3, enhancing the versatility of the bracket. It eliminates the need for separate design and customization of brackets for specific flat plate solar collector bodies 3, reducing production and usage costs. The flat plate solar collector body 3 is existing technology and will not be described in detail here. The contents not described in detail in this specification are existing technologies known to those skilled in the art, and their technical principles and implementation methods are within the general knowledge scope of those skilled in the art. To maintain the conciseness of the specification, basic technical details will not be repeated here, and the focus will be on describing the innovative improvements of this technology.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A quick-installation bracket for a solar collector, comprising a support frame (1), a support column (2), and a flat-plate collector body (3), characterized in that: The rear side of the bottom of the support frame (1) is welded and fixed to the top of the support column (2). The flat plate collector body (3) is set on the top of the support frame (1). Positioning grooves (4) are opened on the front and rear sides of the top of the support frame (1). Positioning blocks (5) are set in the inner cavity of the positioning grooves (4). The top of the positioning blocks (5) is fixed to the four sides of the bottom of the flat plate collector body (3). An installation bracket (6) is installed on the rear side of the inner side of the support frame (1). Bolts (7) are installed on the bottom of the installation bracket (6) from left to right. A mounting bracket 2 (8) is installed on the front side of the top of the support frame (1). Bolt 2 (9) is installed on the bottom of the mounting bracket 2 (8) from left to right. An alloy layer (10) is provided on the outside of the support frame (1). A protective layer (11) is provided on the outer surface of the alloy layer (10). The protective layer (11) includes a corrosion-resistant primer layer (1101). An epoxy paint layer (1102) is coated on the outer surface of the corrosion-resistant primer layer (1101). A metal anti-corrosion coating layer (1103) is coated on the outer surface of the epoxy paint layer (1102).

2. The quick-installation bracket for a solar collector according to claim 1, characterized in that: The top and bottom of the inner side of the support column (2) are welded with reinforcing rods (12), and the material of the reinforcing rods (12) is the same as that of the support frame (1) and the support column (2).

3. The quick-installation bracket for a solar collector according to claim 1, characterized in that: Mounting blocks (13) are installed on the bottom of the front two sides and the bottom of the rear two sides of the mounting bracket (8). The top of the mounting block (13) is provided with a mounting pin, and the bottom of the mounting pin passes through the bottom of the mounting bracket (8) and is fixed to the front of the top of the support frame (1).

4. A quick-installation bracket for a solar collector according to claim 1, characterized in that: The number of the support frame (1) is two, and the two support frames (1) are arranged symmetrically on the left and right.

5. A quick-installation bracket for a solar collector according to claim 1, characterized in that: The top of the second bolt (9) passes through the top of the second mounting bracket (8) and is fixed to the front side of the bottom of the flat plate collector body (3).

6. A quick-installation bracket for a solar collector according to claim 1, characterized in that: The top of the bolt (7) passes through the top of the mounting bracket (6) and is fixed to the rear side of the bottom of the flat plate collector body (3).

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