Glass fiber cotton pressing and cooling device

Abstract

The utility model relates to glass fiber cotton production technical field especially relates to a kind of glass fiber cotton cotton pressing cooling device.Its technical scheme includes: blanking module;Erect in the blanking module top feeding module;It is between feeding module and blanking module and clamped tightly module;Symmetrically set in the control cabinet of blanking module both sides, for supporting feeding module, blanking module and clamped tightly module;The cooling press roll is equipped in the feeding module and clamped tightly module;The auger is equipped in the cooling press roll, both ends are equipped with connector, and liquid distributor is equipped between connector and auger;Spiral flow channel is opened in the liquid distributor, for the uniform liquid distribution to cooling press roll inner wall;The auger is configured as the one-way transport of guiding heat exchange medium in cooling press roll.The utility model is specially designed, so that glass fiber cotton is stable, cotton pressing is real, cooling is good, product quality is improved, and the double needs of high efficiency and high quality are met.

Description

Technical Field

[0001] This utility model relates to the field of glass fiber cotton production technology, specifically to a glass fiber cotton pressing and cooling device. Background Technology

[0002] Fiberglass wool, as an important inorganic non-metallic material, is widely used in many fields such as construction, automobiles, and aerospace due to its excellent thermal insulation, sound insulation, and fire resistance properties. In the production process of fiberglass wool, pressing and cooling are two crucial steps that directly affect its quality and performance.

[0003] During the conveying process of fiberglass wool, existing conveying devices cannot provide stable and uniform clamping force. Fiberglass wool is soft and prone to shifting or wrinkling during conveying, which not only affects the accuracy of subsequent pressing operations but may also lead to uneven thickness of the fiberglass wool, reducing the overall quality of the product. For example, some traditional conveyor belts have simple designs and lack effective clamping mechanisms, making the fiberglass wool susceptible to positional shifts due to external interference during conveying. Furthermore, the cooling roller is a core component in fiberglass wool production equipment for achieving cooling. Existing cooling rollers have significant shortcomings in heat exchange medium distribution and conveying. After entering the cooling roller, the heat exchange medium cannot evenly cover the inner wall, resulting in low heat exchange efficiency and an inability to quickly and effectively absorb the heat transferred from the fiberglass wool, failing to meet the temperature requirements of the production process. Simultaneously, the flow of the heat exchange medium within the cooling roller lacks effective guidance, easily leading to localized stagnation or backflow, further reducing the cooling performance and stability of the cooling roller. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a glass fiber cotton pressing and cooling device, which solves the problems mentioned in the background art.

[0005] The solution to the above-mentioned technical problems provided by this utility model is as follows:

[0006] A glass fiber cotton pressing and cooling device includes:

[0007] Material feeding module;

[0008] A loading module mounted above the unloading module;

[0009] A clamping module located between the loading module and the unloading module;

[0010] The control cabinets, symmetrically located on both sides of the unloading module, are used to support the loading module, unloading module, and clamping module.

[0011] Both the feeding module and the clamping module are equipped with cooling pressure rollers;

[0012] The cooling roller is equipped with an auger, and has connectors at both ends. A liquid distributor is provided between the connectors and the auger.

[0013] The liquid distributor has a spiral flow channel inside, which is used to evenly distribute the liquid to the inner wall of the cooling pressure roller;

[0014] The auger is configured to guide the heat exchange medium to be conveyed unidirectionally within the cooling pressure roller.

[0015] Based on the above technical solution, the present invention can be further improved as follows.

[0016] Furthermore, the clamping module includes two vertically symmetrically distributed lateral conveyor belts, and a third motor that drives the lateral conveyor belts to rotate in the opposite direction;

[0017] A support frame is erected above the lateral conveyor belt, and cooling pressure rollers are installed on the support frame;

[0018] A second motor is provided at one end of the bracket to drive the two cooling rollers on the bracket to rotate in opposite directions.

[0019] The beneficial effects of adopting the above-mentioned further solutions are:

[0020] Two vertically symmetrically distributed lateral conveyor belts rotate in opposite directions driven by a third motor, creating a stable and uniform clamping force on the fiberglass wool. This ensures the fiberglass wool remains flat during transport, preventing shifting or wrinkling, and guarantees high-quality pressing operations in the subsequent process. Cooling rollers are installed on the support frame. Driven by a second motor, these two cooling rollers rotate in opposite directions, performing secondary pressing on the fiberglass wool during transport. This further compacts the fiberglass wool, improving its density and uniformity, and enhancing the pressing effect. Simultaneously, the cooling rollers also cool the fiberglass wool during the pressing process, meeting the temperature requirements of the production process.

[0021] Furthermore, the feeding module includes an inclined upward feeding conveyor belt and a horizontal feeding conveyor belt;

[0022] The inclined upward feeding conveyor belt and the horizontal feeding conveyor belt are connected by chain and sprocket drive;

[0023] A cooling roller is mounted at the end of the horizontal feeding conveyor belt, and a first motor for driving is provided at the end opposite to the inclined feeding conveyor belt.

[0024] The beneficial effects of adopting the above-mentioned further solutions are:

[0025] The inclined upward conveyor belt conveniently lifts and transports fiberglass wool from a lower position to the horizontal conveyor belt. Connected by chain and sprocket drives, the movement of the inclined and horizontal conveyor belts is synchronized and stable, ensuring continuous and uniform fiberglass wool feeding. At the end of the horizontal conveyor belt, a cooling roller rotates under the drive of a first motor, performing preliminary pressing on the fiberglass wool as it enters the device. This removes some internal air, allowing it to initially take shape. Simultaneously, the cooling roller also provides initial cooling for the fiberglass wool, preparing it for subsequent processing steps and improving the efficiency and quality of the entire production process.

[0026] Furthermore, the unloading module includes a lower conveyor belt and an upper conveyor belt mounted thereon;

[0027] A fourth motor is provided on one side of the lower conveyor belt to drive its rotation.

[0028] The beneficial effects of adopting the above-mentioned further solutions are:

[0029] The lower and upper conveyor belts work together. The lower conveyor belt rotates under the drive of a fourth motor, which in turn moves the upper conveyor belt, ensuring a smooth and reliable transport of the compressed and cooled glass fiber wool from the device. This dual-conveyor belt design better accommodates glass fiber wool of different thicknesses and shapes, preventing jamming or product damage during transport, ensuring smooth feeding, and improving production efficiency and product integrity.

[0030] Furthermore, the spiral flow channels of the liquid distributor are distributed circumferentially to ensure that the heat exchange medium evenly covers the inner wall of the cooling roller.

[0031] The beneficial effects of adopting the above-mentioned further solutions are:

[0032] The spiral flow channel of the liquid distributor is distributed circumferentially, allowing the heat exchange medium to be evenly distributed along the spiral path to the entire inner wall after entering the cooling roller. This uniform distribution method increases the contact area between the heat exchange medium and the inner wall of the cooling roller, improving heat exchange efficiency. It can absorb the heat transferred from the glass fiber cotton more quickly and effectively, thereby achieving a better cooling effect and ensuring that the glass fiber cotton remains within a suitable temperature range during the pressing process, thus improving product quality.

[0033] Furthermore, the spiral blades of the auger are tilted in the same direction as the flow direction of the heat exchange medium to achieve unidirectional forced conveying.

[0034] The beneficial effects of adopting the above-mentioned further solutions are:

[0035] The spiral blades of the auger are tilted in the same direction as the flow of the heat exchange medium. This design allows the auger to generate a pushing force on the heat exchange medium in a specific direction when it rotates, achieving unidirectional forced conveying of the heat exchange medium within the cooling roller. This unidirectional forced conveying ensures that the heat exchange medium flows continuously and stably within the cooling roller, constantly carrying away the absorbed heat and preventing local stagnation or backflow of the heat exchange medium. This improves the cooling performance and stability of the cooling roller, ensuring that the glass fiber wool receives uniform and effective cooling.

[0036] This invention provides a glass fiber cotton compression cooling device. It has the following beneficial effects:

[0037] The distributor inside the cooling roller features a spiral flow channel. After the heat exchange medium enters the distributor through the connector, it is evenly distributed along the spiral channel to the inner wall of the cooling roller. This design increases the contact area between the heat exchange medium and the inner wall of the cooling roller, resulting in more efficient absorption of heat transferred from the glass fiber cotton and thus achieving a good cooling effect. The spiral blades of the auger are tilted in the same direction as the flow of the heat exchange medium, guiding the medium to be transported unidirectionally within the cooling roller. This forced transport method ensures that the heat exchange medium flows continuously and stably within the cooling roller, constantly carrying away the absorbed heat and preventing localized overheating of the heat exchange medium that could affect cooling efficiency, further improving the overall cooling performance.

[0038] The device is equipped with two cooling rollers, a feeding module and a clamping module, to compress the glass fiber cotton. The cooling roller at the end of the feeding module performs initial compression on the glass fiber cotton, shaping it and removing some internal air. The cooling roller on the clamping module performs secondary compression, further compacting the glass fiber cotton, improving its density and uniformity, and ensuring the quality of the final compressed product. Attached Figure Description

[0039] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0040] In the attached diagram:

[0041] Figure 1 This is a schematic diagram of the main appearance of this utility model;

[0042] Figure 2 This is a schematic diagram of the appearance of the feeding module of this utility model;

[0043] Figure 3 This is a schematic diagram of the clamping module of this utility model.

[0044] Figure 4This is a schematic diagram of the material feeding module of this utility model;

[0045] Figure 5 This is a cross-sectional view of the cooling pressure roller of this utility model;

[0046] Figure 6 This is a cross-sectional view of the liquid distributor of this utility model.

[0047] The attached diagram lists the components represented by each number as follows:

[0048] 1. Feeding module; 101. Support leg; 102. Inclined upward feeding conveyor belt; 103. Horizontal feeding conveyor belt; 104. First motor; 2. Control cabinet; 3. Unloading module; 301. Lower conveyor belt; 302. Fourth motor; 303. Upper conveyor belt; 4. Clamping module; 401. Second motor; 402. Support; 403. Side conveyor belt; 404. Third motor; 5. Cooling pressure roller; 501. Screwdriver; 502. Liquid distributor; 503. Connector; 504. Spiral flow channel. Detailed Implementation

[0049] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0050] Please see Figures 1 to 6 As shown, the embodiments provided by this utility model are as follows:

[0051] Example 1

[0052] A glass fiber cotton pressing and cooling device includes:

[0053] Material feeding module 3;

[0054] The loading module 1 is mounted above the unloading module 3;

[0055] A clamping module 4 is located between the feeding module 1 and the unloading module 3;

[0056] The control cabinets 2, symmetrically arranged on both sides of the unloading module 3, are used to support the loading module 1, the unloading module 3, and the clamping module 4.

[0057] Both the feeding module 1 and the clamping module 4 are equipped with cooling pressure rollers 5;

[0058] The cooling roller 5 is equipped with an auger 501, and has connectors 503 at both ends. A liquid distributor 502 is provided between the connectors 503 and the auger 501.

[0059] A spiral flow channel 504 is provided inside the liquid distributor 502 to uniformly distribute liquid to the inner wall of the cooling pressure roller 5.

[0060] Screw 501 is configured to guide the heat exchange medium to be conveyed unidirectionally within the cooling roller 5.

[0061] Example 2

[0062] To achieve stable clamping, secondary compression, and effective cooling during the glass fiber wool conveying process, thereby improving the compression quality and meeting temperature requirements, for example, such as... Figures 1 to 6 As shown, this utility model also includes:

[0063] The clamping module 4 includes two vertically symmetrically distributed lateral conveyor belts 403, and a third motor 404 that drives the lateral conveyor belts 403 to rotate in the opposite direction.

[0064] A support frame 402 is erected above the side conveyor belt 403, and a cooling pressure roller 5 is installed on the support frame 402;

[0065] A second motor 401 is installed at one end of the support 402 to drive the two cooling rollers 5 on the support 402 to rotate in opposite directions. Two vertically symmetrically distributed lateral conveyor belts 403 rotate in opposite directions under the drive of a third motor 404. This creates a stable and uniform clamping force on the glass fiber cotton, ensuring that the glass fiber cotton remains flat during transport and does not shift or wrinkle, thus guaranteeing high-quality pressing operations in the future. The cooling rollers 5 installed on the support 402, driven by the second motor 401, rotate in opposite directions, performing secondary pressing on the glass fiber cotton during transport. This further compacts the glass fiber cotton, improving its density and uniformity, and enhancing the pressing effect. Simultaneously, the cooling rollers 5 also cool the glass fiber cotton during the pressing process, meeting the temperature requirements of the production process.

[0066] Example 3

[0067] To achieve convenient and stable feeding of glass fiber wool, as well as preliminary pressing and cooling, and to improve production process efficiency and quality, for example, such as Figures 1 to 6 As shown, this utility model also includes:

[0068] The feeding module 1 includes an inclined feeding conveyor belt 102 and a horizontal feeding conveyor belt 103;

[0069] The inclined upward feeding conveyor belt 102 and the horizontal feeding conveyor belt 103 are connected by chain and sprocket drive;

[0070] A cooling roller 5 is mounted at the end of the horizontal feeding conveyor belt 103. A first motor 104 is installed at the end of the roller facing away from the inclined feeding conveyor belt 102. The inclined feeding conveyor belt 102 can easily lift and transport glass fiber cotton from a lower position onto the horizontal feeding conveyor belt 103. The connection via chain and sprocket transmission ensures that the movement of the inclined feeding conveyor belt 102 and the horizontal feeding conveyor belt 103 is synchronized and stable, guaranteeing the continuity and uniformity of glass fiber cotton feeding. The cooling roller 5 at the end of the horizontal feeding conveyor belt 103 rotates under the drive of the first motor 104, performing preliminary pressing on the glass fiber cotton just entering the device, removing some internal air and initially shaping it. Simultaneously, the cooling roller 5 also provides preliminary cooling for the glass fiber cotton, preparing it for subsequent processing steps and improving the efficiency and quality of the entire production process.

[0071] Example 4

[0072] To ensure a smooth and reliable delivery of treated fiberglass wool, adapt to different product forms, and guarantee smooth feeding, thereby improving production efficiency and product integrity, for example, such as... Figures 1 to 6 As shown, this utility model also includes:

[0073] The unloading module 3 includes a lower conveyor belt 301 and an upper conveyor belt 303 mounted on it;

[0074] A fourth motor 302 is installed on one side of the lower conveyor belt 301 to drive its rotation. The lower conveyor belt 301 and the upper conveyor belt 303 work together. The lower conveyor belt 301 rotates under the drive of the fourth motor 302, driving the upper conveyor belt 303 to move together. This allows for the smooth and reliable transport of the glass fiber wool that has undergone compression and cooling treatment from the device. This dual conveyor belt design can better accommodate glass fiber wool of different thicknesses and shapes, avoiding jamming or product damage during transport, ensuring smooth feeding, and improving production efficiency and product integrity.

[0075] Example 5

[0076] To ensure uniform distribution of the heat exchange medium within the cooling roller and achieve unidirectional forced conveying, thereby improving the cooling performance and stability of the cooling roller and ensuring uniform and effective cooling of the glass fiber cotton, for example, such as... Figures 1 to 6 As shown, this utility model also includes:

[0077] The spiral flow channels 504 of the liquid distributor 502 are distributed circumferentially to ensure that the heat exchange medium evenly covers the inner wall of the cooling roller 5. The circumferential distribution of the spiral flow channels 504 in the liquid distributor 502 allows the heat exchange medium to be evenly distributed along the spiral path to the entire inner wall after entering the cooling roller 5. This uniform distribution method increases the contact area between the heat exchange medium and the inner wall of the cooling roller 5, improves heat exchange efficiency, and enables faster and more effective absorption of heat transferred from the glass fiber cotton, thereby achieving a better cooling effect. This ensures that the glass fiber cotton remains within a suitable temperature range during the pressing process, improving product quality.

[0078] The spiral blades of the auger 501 are tilted in the same direction as the flow direction of the heat exchange medium to achieve unidirectional forced conveying. This design allows the auger 501 to generate a pushing force on the heat exchange medium in a specific direction when rotating, achieving unidirectional forced conveying of the heat exchange medium within the cooling roller 5. Unidirectional forced conveying ensures that the heat exchange medium flows continuously and stably within the cooling roller 5, constantly carrying away the absorbed heat and preventing local stagnation or backflow of the heat exchange medium. This improves the cooling performance and stability of the cooling roller 5, ensuring that the glass fiber wool receives uniform and effective cooling.

[0079] Working principle:

[0080] Glass fiber cotton is placed on an inclined upward conveyor belt 102, which is connected to a horizontal conveyor belt 103 via a chain and sprocket drive. Under the driving action, the glass fiber cotton is conveyed from the inclined upward conveyor belt 102 to the horizontal conveyor belt 103. The motor at the end of the horizontal conveyor belt 103 drives its rotation, continuously conveying the glass fiber cotton to the subsequent process. During this process, the cooling pressure roller 5 mounted at the end of the horizontal conveyor belt 103 starts to work. Its working principle is as follows: the liquid distributor 502 inside the cooling pressure roller 5 opens a spiral flow channel 504. The heat exchange medium enters the liquid distributor 502 through the connector 503 and is evenly distributed to the inner wall of the cooling pressure roller 5 along the spiral flow channel 504. At the same time, the spiral blades of the auger 501 are inclined in the same direction as the flow direction of the heat exchange medium, guiding the heat exchange medium to be unidirectionally and forcibly conveyed in the cooling pressure roller 5, realizing the initial compression and cooling of the glass fiber cotton.

[0081] The glass fiber cotton enters the clamping module 4 area between the feeding module 1 and the unloading module 3. Two vertically symmetrically distributed lateral conveyor belts 403 of the clamping module 4 rotate in opposite directions under the drive of a third motor 404, clamping and conveying the glass fiber cotton to ensure its stability during transport. The cooling roller 5, mounted on the support 402 above the lateral conveyor belts 403, rotates in opposite directions under the drive of a second motor 401. Its working principle is the same as that of the cooling roller 5 at the end of the horizontal feeding conveyor belt 103. Through the distributor 502 and the auger 501, it achieves uniform distribution and unidirectional transport of the heat exchange medium, further compressing and cooling the glass fiber cotton.

[0082] After being processed by clamping module 4, the glass fiber cotton enters unloading module 3. The lower conveyor belt 301 of unloading module 3 rotates under the drive of the fourth motor 302. At the same time, the upper conveyor belt 303, which is mounted on the lower conveyor belt 301, cooperates with the lower conveyor belt 301 to smoothly transport the glass fiber cotton out, completing the entire glass fiber cotton pressing, cooling and unloading operation.

[0083] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0084] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A glass fiber cotton pressing and cooling device, characterized in that, include: Material feeding module (3); The loading module (1) is mounted above the unloading module (3); A clamping module (4) is provided between the feeding module (1) and the unloading module (3); The control cabinets (2) are symmetrically arranged on both sides of the unloading module (3) to support the loading module (1), the unloading module (3) and the clamping module (4); Both the feeding module (1) and the clamping module (4) are equipped with cooling pressure rollers (5); The cooling roller (5) is equipped with an auger (501) and connectors (503) at both ends. A liquid distributor (502) is provided between the connectors (503) and the auger (501). The liquid distributor (502) has a spiral flow channel (504) inside, which is used to evenly distribute liquid to the inner wall of the cooling pressure roller (5); The auger (501) is configured to guide the heat exchange medium to be conveyed unidirectionally within the cooling roller (5).

2. The glass fiber cotton pressing and cooling device according to claim 1, characterized in that: The clamping module (4) includes two vertically symmetrically distributed lateral conveyor belts (403) and a third motor (404) that drives the lateral conveyor belts (403) to rotate in the opposite direction; A support frame (402) is erected above the lateral conveyor belt (403), and a cooling pressure roller (5) is installed on the support frame (402); The bracket (402) is equipped with a second motor (401) at one end, which is used to drive the two cooling rollers (5) on the bracket (402) to rotate in opposite directions.

3. The glass fiber cotton pressing and cooling device according to claim 1, characterized in that: The feeding module (1) includes an inclined feeding conveyor belt (102) and a horizontal feeding conveyor belt (103); The inclined upward feeding conveyor belt (102) and the horizontal feeding conveyor belt (103) are connected by chain and sprocket drive; The horizontal feeding conveyor belt (103) is equipped with a cooling pressure roller (5) at its end, and a first motor (104) for driving is provided at the end opposite to the inclined feeding conveyor belt (102).

4. The glass fiber cotton pressing and cooling device according to claim 1, characterized in that: The unloading module (3) includes a lower conveyor belt (301) and an upper conveyor belt (303) mounted thereon; A fourth motor (302) is provided on one side of the lower conveyor belt (301) to drive its rotation.

5. The glass fiber cotton pressing and cooling device according to claim 1, characterized in that: The spiral flow channel (504) of the liquid distributor (502) is distributed circumferentially to ensure that the heat exchange medium evenly covers the inner wall of the cooling roller (5).

6. The glass fiber cotton pressing and cooling device according to claim 1, characterized in that: The spiral blades of the auger (501) are tilted in the same direction as the flow direction of the heat exchange medium to achieve unidirectional forced conveying.

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