A flash evaporation device with cleaning function
Patent Information
- Application Number
- CN202522296994.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]截短侧耳素发酵菌丝加工过程中会使用到闪蒸设备进行处理,截短侧耳素发酵菌丝的闪蒸工艺是一种高效浓缩与干燥技术,其核心在于通过负压环境实现快速蒸发,同时保留截短侧耳素的生物活性,现有的截短侧耳素发酵菌丝闪蒸设备没有清理功能,不能对桶体内侧进行清理,湿菌丝干燥过程中会粘黏在桶体内侧,因此提出一种具有清理功能的闪蒸设备,第一电机驱动立柱及其外侧的螺旋叶片旋转,对桶体内向上流动的干燥菌丝进行导向的同时可以通过擦拭刷对桶体内侧进行擦拭,达到对桶体内侧进行清理的目的
本实用新型所述的一种具有清理功能的闪蒸设备,第一电机工作驱动立柱旋转,从而带动其外侧的螺旋叶片和擦拭刷旋转,螺旋叶片旋转对向上移动的菌丝进行导向、输送,而擦拭刷旋转可以对桶体内侧进行清刷,防止菌丝粘黏在桶体内侧。
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Figure CN224802019U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pruning pleurotin fermentation mycelium, specifically to a flash evaporation device with a cleaning function. Background Technology
[0002] Pleurotus truncated fermentation hyphae refer to the microbial hyphae used to produce truncated pleurotus truncated antibiotics. They are usually derived from Pleurotus truncatedus of the Basidiomycetes class or engineered fermentation strains. They are fungal secondary metabolites and exert their antibacterial effect by inhibiting the protein synthesis of the 50S subunit of bacterial ribosomes.
[0003] Flash evaporation equipment is used in the processing of truncated pleurotin fermentation mycelia. Flash evaporation is a highly efficient concentration and drying technology. Its core lies in achieving rapid evaporation through a negative pressure environment while preserving the biological activity of the truncated pleurotin. Existing flash evaporation equipment for truncated pleurotin fermentation mycelia lacks a cleaning function and cannot clean the inside of the tank. During the drying process, the wet mycelia stick to the inside of the tank. Therefore, a flash evaporation device with a cleaning function is proposed. The first motor drives the column and the spiral blades on its outside to rotate, guiding the upward-flowing dry mycelia inside the tank while simultaneously wiping the inside of the tank with a wiping brush to achieve the purpose of cleaning the inside of the tank. Utility Model Content
[0004] To address the problems in the existing technology, this utility model provides a flash evaporation device with a cleaning function. A first motor drives the column and the spiral blades on its outer side to rotate, guiding the dried mycelium flowing upward inside the barrel while simultaneously wiping the inside of the barrel with a wiping brush, thereby achieving the purpose of cleaning the inside of the barrel.
[0005] The technical solution adopted by this utility model to solve its technical problem is a flash evaporation device with cleaning function, including a box body. The top of the box body is fixed with a first baffle at equal intervals by bolts. The top of the box body located on one side of the first baffle is fixed with a second baffle at equal intervals by bolts. Electric heating wires are embedded in the first baffle and the second baffle at equal intervals. A barrel body is provided at one end of the box body, and a cyclone dryer is provided at one end of the barrel body. A second motor is mounted on the bottom of the barrel via a mounting bracket. The top output shaft of the second motor is fitted with a stirring paddle via a flat key. A barrel lid is fixed to the top of the barrel via bolts. A first motor is mounted on the top of the barrel lid via a mounting bracket. The output shaft of the first motor located inside the barrel is connected to a column via a connecting sleeve. Spiral blades are welded to the outside of the column. A wiping brush is fixed to the outside of the spiral blades via bolts.
[0006] By adopting the above technical solution, the blower supplies air to the box, the first and second baffles block the gas, the electric heating wire heats the gas, the second motor drives the stirring paddle to rotate and stir and push the hot air in the box, the first motor drives the spiral blades on the outside of the column to rotate and guide the mycelium, and the wiping brush rotates to wipe the inside of the box.
[0007] Specifically, a blower is mounted on the end of the box away from the barrel via a mounting bracket, the output end of the blower is connected to the box, and a box door is fixed to one side of the box with bolts.
[0008] Specifically, a temperature controller is mounted on the end face of the cabinet located on one side of the cabinet door via a mounting base, and the detection end of the temperature controller is located inside the cabinet.
[0009] Specifically, the current output terminal of the thermostat is electrically connected to the current input terminal of the heating wire via a power cord, and the interior of the first baffle and the second baffle located outside the heating wire is filled with magnesium oxide powder.
[0010] Specifically, a first connecting pipe is fixed between the box and the barrel via a flange, and a one-way valve is sleeved on the outside of the first connecting pipe.
[0011] Specifically, a second connecting pipe is connected between the cyclone dryer and the barrel via a flange.
[0012] The beneficial effects of this utility model are: The flash evaporation device with cleaning function described in this utility model has a first motor driving the column to rotate, which in turn drives the spiral blades and wiping brush on its outer side to rotate. The rotating spiral blades guide and transport the upward-moving mycelium, while the rotating wiping brush can clean the inside of the tank to prevent the mycelium from sticking to the inside of the tank.
[0013] The flash evaporation device with cleaning function described in this utility model has a blower, a first baffle and a second baffle that allow hot air to be blown into the tank. A second motor drives the stirring paddle to rotate, which in turn drives the hot air to rotate and push it upward, thereby conveying the wet mycelium into the tank upward. Through the action of high-temperature hot air and mechanical dispersion force, the wet mycelium completes the evaporation of moisture within 1-5 seconds, avoiding damage to the truncated pleurotin structure caused by prolonged high temperature. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the box of this utility model; Figure 3This is a schematic diagram of the internal structure of the barrel of this utility model; Figure 4 This is a schematic diagram of the spiral blade structure of this utility model; In the diagram: 1. Box body; 2. Barrel body; 3. Cyclone dryer; 4. Blower; 5. Barrel lid; 6. First motor; 7. First connecting pipe; 8. One-way valve; 9. Thermostat; 10. Box door; 11. Second connecting pipe; 12. First baffle; 13. Second baffle; 14. Electric heating wire; 15. Magnesium oxide powder; 16. Second motor; 17. Stirring paddle; 18. Column; 19. Spiral blade; 20. Wiping brush. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] The first motor drives the column and its outer spiral blades to rotate, guiding the upward-flowing dried mycelium inside the barrel. Simultaneously, a wiping brush cleans the inside of the barrel. Figure 1-4 As shown, the flash evaporation device with cleaning function of this utility model includes a box body 1. A first baffle 12 is fixed at equal intervals to the top of the box body 1 by bolts. A second baffle 13 is fixed at equal intervals to the top of the box body 1 on one side of the first baffle 12 by bolts. Electric heating wires 14 are embedded at equal intervals inside the first baffle 12 and the second baffle 13. A barrel body 2 is provided at one end of the box body 1, and a cyclone dryer 3 is provided at one end of the barrel body 2. A second motor 16 is mounted on the bottom of the barrel 2 via a mounting bracket. The top output shaft of the second motor 16 is fixedly fitted with a stirring paddle 17 via a flat key. A barrel cover 5 is fixed to the top of the barrel 2 via bolts. A first motor 6 is mounted on the top of the barrel cover 5 via a mounting bracket. The output shaft of the first motor 6 located inside the barrel 2 is connected to a column 18 via a connecting sleeve. A spiral blade 19 is welded to the outside of the column 18. A wiping brush 20 is fixed to the outside of the spiral blade 19 via bolts.
[0018] During use, the blower 4 supplies air to the chamber 1, the first baffle 12 and the second baffle 13 block the gas, the electric heating wire 14 heats the gas, the second motor 16 drives the stirring paddle 17 to rotate and stir and push the hot air in the chamber 2, the first motor 6 drives the spiral blades 19 on the outside of the column 18 to rotate and guide the mycelium, and the wiping brush 20 rotates to wipe the inside of the chamber 2.
[0019] For example, such as Figure 1As shown, the present invention also includes a blower 4 mounted on the end of the box 1 away from the barrel 2 via a mounting bracket, the output end of the blower 4 being connected to the box 1, and a box door 10 being fixed to one side of the box 1 by bolts.
[0020] When in use, the first baffle 12 and the second baffle 13 can be cleaned and maintained by opening the box door 10, and the blower 4 works to draw the external gas into the box 1.
[0021] For example, such as Figure 1 As shown, the present invention also includes a temperature controller 9 mounted on the end face of the box body 1 located on one side of the box door 10 via a mounting base, and the detection end of the temperature controller 9 is located inside the box body 1.
[0022] When in use, the thermostat 9 is used to control the heating of the electric heating wire 14 and its heating temperature.
[0023] For example, such as Figure 2 As shown, the present invention also includes that the current output terminal of the temperature controller 9 is electrically connected to the current input terminal of the electric heating wire 14 through a power supply line, and the interior of the first baffle 12 and the second baffle 13 located outside the electric heating wire 14 is filled with magnesium oxide powder 15.
[0024] When in use, magnesium oxide powder 15 serves as insulation and thermal conductivity.
[0025] For example, such as Figure 1 As shown, the present invention also includes a first connecting pipe 7 fixed between the box body 1 and the barrel body 2 by a flange, and a one-way valve 8 is sleeved on the outside of the first connecting pipe 7.
[0026] During use, the heated gas inside the box 1 flows into the barrel 2 through the first connecting pipe 7, and the one-way valve 8 can prevent the gas inside the barrel 2 from flowing back.
[0027] For example, such as Figure 1 As shown, the present invention also includes a second connecting pipe 11 connected between the cyclone dryer 3 and the barrel 2 via a flange.
[0028] During use, the mycelium inside the barrel 2 flows through the second connecting pipe 11 into the cyclone dryer 3.
[0029] When using this utility model, the user connects the device to an external power source using a power cord and connects the mycelium supply equipment to the inlet of the tank 2, so that the wet mycelium can flow into the tank 2. The electric heating wire 14 is controlled by the thermostat 9 to heat the first baffle 12 and the second baffle 13. The blower 4 is turned on to draw the external gas into the box 1. The gas entering the box 1 is blocked by the first baffle 12 and the second baffle 13, which can increase the time the gas stays in the box 1. The gas is heated by the first baffle 12 and the second baffle 13 after heating. The heated gas flows into the barrel 2 through the first connecting pipe 7. After the heated gas enters the barrel 2, the second motor 16 is turned on to drive the stirring paddle 17 to rotate at high speed, which drives the hot gas to rotate and push upward. At this time, the wet mycelium is transported into the barrel 2. The upward rotating hot gas blows the wet mycelium up. Through the action of high temperature hot air and mechanical dispersion force, the wet mycelium completes the evaporation of water within 1-5 seconds, avoiding damage to the truncated pleurotin structure by prolonged high temperature. Turn on the first motor 6 to drive the column 18 to rotate, thereby driving the spiral blades 19 and the wiping brush 20 on its outer side to rotate. The spiral blades 19 rotate to guide and transport the upward-moving mycelium, while the wiping brush 20 rotates to clean the inside of the barrel 2 to prevent the mycelium from sticking to the inside of the barrel 2. The dried mycelium flows through the second connecting pipe 11 into the cyclone dryer 3, where it is separated and dried again.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A flash evaporation device with a cleaning function, characterized in that, The box includes a housing (1), and a first baffle (12) is fixed at equal intervals to the top of the housing (1) by bolts. A second baffle (13) is fixed at equal intervals to the top of the housing (1) on one side of the first baffle (12) by bolts. Electric heating wires (14) are embedded at equal intervals inside the first baffle (12) and the second baffle (13). A barrel (2) is provided at one end of the housing (1), and a cyclone dryer (3) is provided at one end of the barrel (2). The bottom of the barrel (2) is fitted with a second motor (16) via a mounting bracket. The top output shaft of the second motor (16) is fitted with a stirring paddle (17) via a flat key. The top of the barrel (2) is fitted with a barrel cover (5) via bolts. The top of the barrel cover (5) is fitted with a first motor (6) via a mounting bracket. The output shaft of the first motor (6) located inside the barrel (2) is connected to a column (18) via a connecting sleeve. The outside of the column (18) is welded with a spiral blade (19). The outside of the spiral blade (19) is fitted with a wiping brush (20) via bolts.
2. The flash evaporation device with cleaning function according to claim 1, characterized in that, A blower (4) is mounted on the end of the box (1) away from the barrel (2) via a mounting bracket. The output end of the blower (4) is connected to the box (1). A box door (10) is fixed to one side of the box (1) by bolts.
3. A flash evaporation device with cleaning function according to claim 1, characterized in that, A temperature controller (9) is installed on the end face of the box (1) on one side of the box door (10) via a mounting base. The detection end of the temperature controller (9) is located inside the box (1).
4. A flash evaporation device with cleaning function according to claim 3, characterized in that, The current output terminal of the temperature controller (9) is electrically connected to the current input terminal of the electric heating wire (14) through the power line. The first baffle (12) and the second baffle (13) located outside the electric heating wire (14) are both filled with magnesium oxide powder (15).
5. A flash evaporation device with cleaning function according to claim 1, characterized in that, A first connecting pipe (7) is fixed between the box (1) and the barrel (2) by a flange, and a one-way valve (8) is sleeved on the outside of the first connecting pipe (7).
6. A flash evaporation device with cleaning function according to claim 1, characterized in that, A second connecting pipe (11) is connected between the cyclone dryer (3) and the barrel (2) via a flange.