Modular multilayer structure composite ceramic refractory brick with positioning slots

Abstract

The utility model provides a kind of modular multi-layer structure complex phase ceramic refractory brick with positioning slot, including refractory brick body, the cross-shaped locating tenon is equipped with in refractory brick body bottom surface, the cross slot is opened in refractory brick body top surface, the cross slot is matched with the cross locating tenon;The refractory brick body includes working layer, heat insulation layer and structure layer;The refractory brick body center pre-buried lifting ring.The utility model structure is simple, and the refractory brick connected with upper and lower is positioned accuracy by cross-shaped locating tenon and cross slot, greatly speeds up the speed of worker masonry.

Description

Technical Field

[0001] This utility model relates to the field of industrial kiln lining technology, and in particular to modular multi-layered multiphase ceramic refractory bricks with positioning slots. Background Technology

[0002] Traditional refractory bricklaying in cement rotary kilns is a critical maintenance procedure that is labor-intensive, technically demanding, and time-consuming. Because the laying of refractory bricks in traditional cement rotary kilns relies entirely on the worker's experience, the laying speed is very slow. Furthermore, since the quality of the laying is highly dependent on the worker's experience and skill level, it is difficult to ensure uniform control of brick joints and circumferential tightness, easily leading to weak points. Summary of the Invention

[0003] To address the aforementioned problems, this utility model provides a modular multi-layered multiphase ceramic refractory brick with positioning slots.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A modular multi-layered composite ceramic refractory brick with positioning slots includes a refractory brick body, the bottom surface of which is provided with a cross-shaped positioning tenon, and the top surface of which is provided with a cross groove, the cross groove matching the cross positioning tenon. The refractory brick body includes a working layer, a heat insulation layer, and a structural layer; A lifting ring is pre-embedded in the center of the refractory brick body.

[0005] Preferably, the cross-shaped positioning tenon adopts an asymmetrical structure, and the width of the cross-shaped positioning tenon gradually increases along the length direction of the refractory brick body.

[0006] Preferably, the bottom of the cross groove is designed with a shallow mesh or dot-shaped glue storage tank, and the glue in the storage tank can overflow when the brick is pressed together.

[0007] Preferably, the bottom of the cross groove is designed with a shallow mesh or dot-shaped glue storage tank, and the glue in the storage tank can overflow when the brick is pressed together.

[0008] Preferably, the root of the tenon of the cross-shaped positioning tenon and the edge of the groove of the cross-shaped groove are designed with a small rounded chamfer.

[0009] Preferably, the working layer is disposed on the front side of the refractory brick body, and the working layer is made of high-quality magnesium aluminum spinel or silicon molybdenum material; the back side of the refractory brick body is a heat insulation layer, the heat insulation layer integrates lightweight heat insulation material, and the heat insulation layer achieves "brick-lining integration" through co-pressing or embedded structure; the structural layer is disposed in the middle of the refractory brick.

[0010] Preferably, the lifting ring is made of 304 stainless steel, and the pre-embedded part of the lifting ring is designed with a barbed structure.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model has a simple structure, and the refractory bricks connected from top to bottom are positioned accurately through cross-shaped positioning tenons and cross grooves, which greatly speeds up the construction speed of workers. Attached Figure Description

[0012] Figure 1 This is a front structural schematic diagram of a modular multi-layered multiphase ceramic refractory brick with positioning slots according to this utility model. Figure 2 This is a schematic diagram of a modular multi-layered composite ceramic refractory brick floor structure with positioning slots according to the present invention. Figure 3 This is a schematic diagram of the cross groove structure of a modular multi-layered multiphase ceramic refractory brick with positioning slots according to the present invention. Figure 4 This is a schematic diagram of the lifting ring structure of a modular multi-layered composite ceramic refractory brick with a positioning slot according to the present invention. Labeling explanation: 1-Refractory brick body; 2-Working layer; 3-Structural layer; 4-Insulation layer; 5-Cross groove; 6-Lifting ring; 7-Glue storage tank; 8-Cross-shaped positioning tenon. Detailed Implementation

[0013] To provide a better understanding of the purpose, structure, features, and functions of this utility model, detailed descriptions are provided below with reference to specific embodiments.

[0014] Please refer to the reference. Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses a modular multi-layered composite ceramic refractory brick with positioning slots, comprising a refractory brick body 1. The bottom surface of the refractory brick body 1 is provided with a cross-shaped positioning tenon 8, and the top surface of the refractory brick body 1 is provided with a cross groove 5, which matches the cross positioning tenon 8. The upper and lower connected refractory brick bodies are fixedly connected by the cross groove and the cross positioning tenon. The installer only needs to align the cross groove with the cross positioning tenon to achieve rough positioning of the two connected refractory bricks, which greatly saves the installer's installation time.

[0015] The refractory brick body includes a working layer, a heat insulation layer, and a structural layer; the use of this multi-layered multiphase ceramic refractory brick improves the service life and working strength of the refractory brick.

[0016] A lifting ring is pre-embedded in the center of the refractory brick body. This design, with the lifting ring installed on the refractory brick body, facilitates the use of a crane by installers to lift the refractory bricks through the lifting ring during installation, and enables precise positioning of the refractory bricks during the installation process, resulting in a tighter and more stable installation.

[0017] Preferably, the cross-shaped positioning tenon adopts an asymmetrical structure, and the width of the cross-shaped positioning tenon gradually increases along the length of the refractory brick body. This design facilitates installation by ensuring that the refractory bricks are installed in only one direction, thus preventing incorrect installation orientation.

[0018] Preferably, the bottom of the cross groove is designed with a shallow mesh or dot-shaped adhesive storage tank, which allows the adhesive in the storage tank to overflow when the brick is pressed together. During installation, the installer applies pressure to the lifting ring to ensure that the cross groove and the cross positioning tenon are fully engaged. When the adhesive overflows evenly, it can be determined that the refractory brick is installed in place.

[0019] Preferably, the root of the tenon of the cross-shaped positioning tenon and the edge of the groove of the cross-shaped groove are designed with a small rounded chamfer. This design avoids cracking due to stress concentration caused by machining tolerances during thermal expansion.

[0020] Preferably, the working layer is disposed on the front side of the refractory brick body, and the working layer is made of high-quality magnesium aluminum spinel or silicon molybdenum material; the back side of the refractory brick body is a heat insulation layer, the heat insulation layer integrates lightweight heat insulation material, and the heat insulation layer achieves "brick-lining integration" through co-pressing or embedded structure; the structural layer is disposed in the middle of the refractory brick.

[0021] Preferably, the lifting ring is made of 304 stainless steel, and the embedded part of the lifting ring is designed with a barbed structure. This design makes the lifting ring less likely to fall off.

[0022] As described above, the modular multi-layered multiphase ceramic refractory brick with positioning slot of this utility model simplifies the operation of installers during the installation process and greatly improves the convenience of installation.

[0023] This utility model has been described by the above-described embodiments; however, these embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. Conversely, any modifications and refinements made without departing from the spirit and scope of this utility model are within the scope of patent protection of this utility model.

Claims

1. A modular multi-layered multiphase ceramic refractory brick with positioning slots, characterized in that: Includes a refractory brick body (1), the bottom surface of which is provided with a cross-shaped positioning tenon (8), and the top surface of which is provided with a cross groove (5), the cross groove (5) matching the cross-shaped positioning tenon (8); The refractory brick body (1) includes a working layer (2), a heat insulation layer (4), and a structural layer (3); The refractory brick body (1) has a pre-embedded lifting ring (6) in the center. The lifting ring (6) is made of 304 stainless steel and the pre-embedded part of the lifting ring (6) is designed with a barbed structure.

2. The modular multi-layered multiphase ceramic refractory brick with positioning slot as described in claim 1, characterized in that: The cross-shaped positioning tenon (8) adopts an asymmetrical structure, and the width of the cross-shaped positioning tenon (8) gradually increases along the length direction of the refractory brick body (1).

3. The modular multi-layered multiphase ceramic refractory brick with positioning slot as described in claim 1, characterized in that: The bottom of the cross groove (5) is designed with a shallow glue storage tank (7), and the glue in the glue storage tank (7) can overflow when the brick is pressed together.

4. The modular multi-layered multiphase ceramic refractory brick with positioning slot as described in claim 1, characterized in that: The tenon root of the cross-shaped positioning tenon (8) and the groove edge of the cross groove (5) are designed with a small rounded chamfer.

5. The modular multi-layered multiphase ceramic refractory brick with positioning slot as described in claim 1, characterized in that: The working layer (2) is disposed on the front side of the refractory brick body (1), and the working layer (2) is made of high-quality magnesium aluminum spinel or silicon molybdenum material; the back side of the refractory brick body (1) is a heat insulation layer (4), the heat insulation layer (4) integrates lightweight heat insulation material, and the heat insulation layer (4) achieves "brick lining integration" through co-pressing or embedded structure; the structural layer (3) is disposed in the middle of the refractory brick body (1).

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