A cover type inner cover furnace cleaning device

CN224802193UActive Publication Date: 2026-09-25CHINALCO DAYE COPPER PLATE & STRIP CO LTD
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Patent Information

Application Number
CN202521911607.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2026-09-25
Estimated Expiration
2035-09-05

AI Technical Summary

Technical Problem

长期的腐蚀会大幅度缩短设备的寿命,影响工艺的同时,还可能气体泄漏从而引发安全事故

Benefits of technology

本方案通过设置水箱和污水泵独立供液,配合喷淋控制机构,使得喷淋管可以顺利的通过不锈钢扇形喷嘴来为炉体内壁喷洒清洁液,以有效清洁内壁,提高产品质量和设备寿命,同时,喷淋控制机构的设计,使得钟罩炉炉体内壁可以得到360°的清洁,加大清洁面积,提高清洁效率。通过设置污水泵,便于清洁液进入高压旋转接头,连通旋转主轴,使得清洁液可以被泵抽入旋转主轴,再进入喷淋管,由不锈钢扇形喷嘴喷洒至炉体内壁。

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Abstract

The utility model provides a cover type inner cover stove cleaning device. Including water tank, bearing platform and spray pipe, water tank installation in bearing platform one side, the lower extreme of spray pipe passes bearing platform and is connected with rotating main shaft, the lower extreme of rotating main shaft is connected with swivel joint, and swivel joint one end is fixed and is communicated in water tank, still be installed with spray control mechanism on bearing platform, is used for 360 degrees rotation to spray pipe, and all -round spray to stove inner wall with cleaning fluid. The scheme is through setting up water tank and sewage pump independent liquid supply, cooperation spray control mechanism, make spray pipe can smoothly pass through stainless steel fan -shaped nozzle to spray cleaning fluid for stove inner wall, to effectively clean the inner wall, improve product quality and equipment life, increase cleaning area, improve cleaning efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of bell-type annealing technology, and in particular to a bell-type inner bell-type furnace cleaning device. Background Technology

[0002] When bell-type furnaces perform multiple heat treatments on copper and copper alloy strips, a large amount of oxides adheres to the inner wall surface of the inner shroud. These oxides cause problems such as thickening of the inner wall, poor heat transfer, and reduced furnace thermal efficiency. Furthermore, the adhered oxides are easily detached, which can have a significant impact on strips requiring high surface quality. Currently, most methods for cleaning oxides from the inner wall of bell-type furnaces rely on manual mechanical cleaning. This method is labor-intensive, time-consuming, and may pose safety hazards such as inhaling dust during the cleaning process.

[0003] Currently, some enterprises use mechanical cleaning methods. However, most mechanical cleaning equipment can only clean a specific part of the furnace inner wall or use a single cleaning method, making it difficult to achieve comprehensive and efficient cleaning of the entire furnace inner wall. If residues on the inner wall are not properly removed over a long period, the dirt will corrode the furnace inner wall, especially when the dirt contains acidic or alkaline substances. Long-term corrosion will significantly shorten the equipment's lifespan, affect the process, and may also cause gas leaks, leading to safety accidents. To solve the above technical problems, it is necessary to provide a bell-type inner furnace cleaning device. Utility Model Content

[0004] To address the aforementioned issues, the spray pipes can rotate 360° inside the bell furnace, ensuring that the cleaning solution is effectively and thoroughly sprayed onto every part of the furnace's inner wall. This effectively cleans the inner wall, improves product quality, and the independent liquid supply design makes the cleaning solution supply system less prone to damage, reducing maintenance intensity.

[0005] The cleaning device for the inner hood furnace provided by this utility model includes a water tank, a support platform and a spray pipe. The water tank is installed on one side of the support platform. The lower end of the spray pipe passes through the support platform and is connected to a rotating main shaft. The lower end of the rotating main shaft is connected to a rotary joint. One end of the rotary joint is fixed and connected to the water tank. The support platform is also equipped with a spray control mechanism, which is used to rotate the spray pipe 360 ​​degrees to spray the cleaning liquid onto the inner wall of the furnace from all directions.

[0006] Preferably, the spray control mechanism includes a motor base adjustment plate welded to the lower surface of the support platform, a motor fixedly mounted on the motor base adjustment plate, a small pulley coaxially connected to the output end of the motor, a large pulley fixedly connected to the lower end of the rotating main shaft, and the small pulley and the large pulley being connected to the same synchronous belt drive.

[0007] Preferably, the rotating spindle further includes a deep groove ball bearing and a tapered roller bearing. The lower end of the rotating spindle is provided with a deep groove ball bearing, and the upper end of the rotating spindle is provided with a tapered roller bearing. Both the deep groove ball bearing and the tapered roller bearing are fixed to the load-bearing platform by retaining rings.

[0008] Preferably, it also includes a sewage pump, one end of which is connected to one end of the water tank via a pipe, and the other end of the water tank is connected to the rotary joint via a pipe.

[0009] Preferably, the rotating spindle further includes a rubber sealing ring, an internal hexagonal head screw, and a nut. The rotating spindle is fixed to the rubber sealing ring by the internal hexagonal head screw and the nut, and the rotating spindle is connected to the spray pipe upward.

[0010] Preferably, the spray pipe further includes stainless steel fan-shaped nozzles, and the spray pipe has a centrally symmetrical branch pipe on each side, each branch pipe is supported by two connecting pipes, and each branch pipe has six stainless steel fan-shaped nozzles.

[0011] Preferably, four guide columns are installed at the lower end of the support platform, and the two ends of the guide columns are fixed to the ground by pre-embedded screws.

[0012] Compared with related technologies, this utility model has the following beneficial effects: This solution utilizes an independent water tank and wastewater pump for liquid supply, coupled with a spray control mechanism, allowing the spray pipes to smoothly spray cleaning fluid onto the inner wall of the furnace through stainless steel fan-shaped nozzles. This effectively cleans the inner wall, improving product quality and equipment lifespan. Furthermore, the spray control mechanism's design enables 360° cleaning of the bell-shaped furnace's inner wall, increasing the cleaning area and improving cleaning efficiency. The wastewater pump facilitates the entry of the cleaning fluid into the high-pressure rotary joint, connecting to the rotating spindle. The cleaning fluid is then pumped into the spindle and subsequently into the spray pipes, where it is sprayed onto the inner wall of the furnace by the stainless steel fan-shaped nozzles. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the present invention; Figure 2 for Figure 1 A partial schematic diagram of point A is shown below; Figure 3 This is a schematic diagram of the guide column.

[0014] The following are labeled in the diagram: 1. Water tank; 2. Support platform; 4. Motor base adjustment plate; 6. Motor; 7. Large pulley; 8. Small pulley; 9. Synchronous belt; 10. Rotary joint; 11. Rotary spindle; 12. Deep groove ball bearing; 14. Tapered roller bearing; 15. Rubber seal ring; 18. Sewage pump; 19. Stainless steel fan-shaped nozzle; 20. Guide column. Detailed Implementation

[0015] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification and the foregoing drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification or the foregoing drawings are used to distinguish different objects, not to describe a specific order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0016] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0017] This utility model embodiment provides a hood-type inner hood furnace cleaning device, such as... Figure 1 and 2 As shown, the system includes a water tank 1, a support platform 2, and a spray pipe 22. The water tank 1 is installed on one side of the support platform 2. The lower end of the spray pipe 22 passes through the support platform 2 and is connected to a rotating main shaft 11. The lower end of the rotating main shaft 11 is connected to a rotary joint 10. One end of the rotary joint 10 is fixed and connected to the water tank 1. A spray control mechanism is also installed on the support platform 2 to rotate the spray pipe 22 360 degrees and spray the cleaning liquid onto the inner wall of the furnace from all directions.

[0018] In the above structure, the spray control mechanism is used to spray cleaning liquid all-round on the inner wall of the furnace. Specifically, the spray control mechanism includes a motor base adjustment plate 4 welded to the lower surface of the support platform 2. A motor 6 is fixedly installed on the motor base adjustment plate 4. A small pulley 8 is coaxially connected to the output end of the motor 6. A large pulley 7 is fixedly connected to the lower end of the rotating main shaft 11. The small pulley 8 and the large pulley 7 are connected to the same synchronous belt 9. The motor 6 drives the small pulley 8 to rotate. Since the small pulley 8 and the large pulley 7 are connected by the synchronous belt 9, the rotation of the small pulley 8 will drive the rotation of the large pulley 7. Therefore, the rotation of the large pulley 7 will drive the rotation of the rotating main shaft 11, thereby driving the spray pipe 22 to rotate. The spray pipe 22 also includes stainless steel fan-shaped nozzles 19. The spray pipe 22 has a centrally symmetrical branch pipe on each side. Each branch pipe is supported by two connecting pipes. Each branch pipe has six stainless steel fan-shaped nozzles 19. The spray is sprayed onto the inner wall of the furnace through the stainless steel fan-shaped nozzles 19 of the spray pipe 22.

[0019] The rotating spindle 11 also includes a deep groove ball bearing 12 and a tapered roller bearing 14. The lower end of the rotating spindle 11 is provided with a deep groove ball bearing 12, and the upper end of the rotating spindle 11 is provided with a tapered roller bearing 14. Both the deep groove ball bearing 12 and the tapered roller bearing 14 are fixed to the load-bearing platform 2 by retaining rings, so that the rotating spindle 11 is supported and limited when rotating, making the operation more stable.

[0020] It also includes a sewage pump 18, one end of which is connected to one end of the water tank 1 through a pipe, and the other end of the water tank 1 is connected to the rotary joint 10 through a pipe. Under the action of the sewage pump 18, the cleaning liquid enters the rotary joint 10 through the water tank 1. When it is necessary to clean the inner wall of the furnace, the spray pipe 22 is rotated by the spray control mechanism and sprayed evenly through the stainless steel fan-shaped nozzle 19.

[0021] The rotating spindle 11 also includes a rubber sealing ring 15, an internal hexagonal head screw and a nut. The rotating spindle 11 and the rubber sealing ring 15 are fixed together by the internal hexagonal head screw and nut. The rotating spindle 11 is connected to the spray pipe 22 upwards. The design of the rubber sealing ring 15 prevents oil and liquid leakage.

[0022] Four guide columns 20 are installed at the lower end of the load-bearing platform 2. The two ends of the guide columns 20 are fixed to the ground by pre-embedded screws to enhance stability.

[0023] Specifically, during use, in the initial state, there is cleaning liquid in the water tank 1. Under the action of the sewage pump 18, the cleaning liquid enters the rotary joint 10 through the pipe. When it is necessary to clean the inner wall of the furnace, the motor 6 of the spray control mechanism drives the small pulley 8 to rotate. Since the small pulley 8 and the large pulley 7 are connected by the synchronous belt 9, the rotation of the small pulley 8 will drive the large pulley 7 to rotate, thereby driving the rotating main shaft 11 and the spray pipe 22 to rotate. Finally, the stainless steel fan-shaped nozzles 19 of the spray pipe 22 spray onto the inner wall of the furnace. Multiple stainless steel fan-shaped nozzles 19 achieve multi-point spraying.

[0024] In summary, compared with related technologies, this solution, by setting up independent liquid supply for the water tank 1 and the sewage pump 18, and cooperating with the spray control mechanism, allows the spray pipe 22 to smoothly spray cleaning liquid onto the inner wall of the furnace through the stainless steel fan-shaped nozzles 19, effectively cleaning the inner wall, improving product quality and equipment lifespan. Simultaneously, the design of the spray control mechanism allows for 360° cleaning of the bell-shaped furnace inner wall, increasing the cleaning area and improving cleaning efficiency. The sewage pump 18 facilitates the entry of cleaning liquid into the high-pressure rotary joint 10, connecting to the rotating main shaft 11, allowing the cleaning liquid to be pumped into the rotating main shaft 11 and then into the spray pipe 22, where it is sprayed onto the inner wall of the furnace by the stainless steel fan-shaped nozzles 19.

[0025] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0026] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A hood-type inner hood furnace cleaning device, characterized in that, Includes a water tank (1), a support platform (2) and a spray pipe (22). The water tank (1) is installed on one side of the support platform (2). The lower end of the spray pipe (22) passes through the support platform (2) and is connected to a rotating spindle (11). The lower end of the rotating spindle (11) is connected to a rotary joint (10). One end of the rotary joint (10) is fixed and connected to the water tank (1). The support platform (2) is also equipped with a spray control mechanism, which is used to rotate the spray pipe (22) 360 degrees and spray the cleaning liquid onto the inner wall of the furnace from all directions.

2. The hood-type inner hood furnace cleaning device according to claim 1, characterized in that, The spray control mechanism includes a motor base adjustment plate (4) welded to the lower surface of the support platform (2), a motor (6) fixedly installed on the motor base adjustment plate (4), a small pulley (8) coaxially connected to the output end of the motor (6), a large pulley (7) fixedly connected to the lower end of the rotating main shaft (11), and the small pulley (8) and the large pulley (7) are connected to the same synchronous belt (9) for transmission.

3. The hood-type inner hood furnace cleaning device according to claim 1, characterized in that, The rotating spindle (11) also includes a deep groove ball bearing (12) and a tapered roller bearing (14). The lower end of the rotating spindle (11) is provided with a deep groove ball bearing (12), and the upper end of the rotating spindle (11) is provided with a tapered roller bearing (14). Both the deep groove ball bearing (12) and the tapered roller bearing (14) are fixed to the load-bearing platform (2) by retaining rings.

4. The hood-type inner hood furnace cleaning device according to claim 1, characterized in that, It also includes a sewage pump (18), one end of which is connected to one end of the water tank (1) through a pipe, and the other end of the water tank (1) is connected to the rotary joint (10) through a pipe.

5. The hood-type inner hood furnace cleaning device according to claim 1, characterized in that, The rotating spindle (11) also includes a rubber sealing ring (15), an internal hexagonal head screw and a nut. The rotating spindle (11) and the rubber sealing ring (15) are fixed together by the internal hexagonal head screw and the nut. The rotating spindle (11) is connected to the spray pipe (22) upward.

6. The hood-type inner hood furnace cleaning device according to claim 1, characterized in that, The spray pipe (22) also includes stainless steel fan-shaped nozzles (19). The spray pipe (22) has a centrally symmetrical branch pipe on each side. Each branch pipe is supported by two connecting pipes. Each branch pipe has six stainless steel fan-shaped nozzles (19).

7. The hood-type inner hood furnace cleaning device according to claim 1, characterized in that, The lower end of the load-bearing platform (2) is equipped with four guide columns (20), and the two ends of the guide columns (20) are fixed to the ground by pre-embedded screws.