Chemical plant air compression station cooling tower
Patent Information
- Application Number
- CN202521825360.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0005]本实用新型提供化合车间空压站冷却塔,旨在解决目前使用的一些冷却塔不便对冷却塔内壁下端进行清理的问题
1、通过设置的清洗管、清扫组件和排污管,使得可通过清洗管输送清洗液并反应一段时间,再启动驱动电机,使得刮板可以旋转对塔体内部下端进行刮动清扫,再通过排污管将污水和碎屑排出,进而可降低工作人员对塔体内部下端清洗的难度,提高其实用性,同时可对刮板进行拆装维护并更换,保证对塔体内壁下端清扫的效果。
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Figure CN224802202U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electrolytic manganese production technology, and in particular relates to the cooling tower of the air compressor station in the chemical processing workshop. Background Technology
[0002] In the electrolytic manganese production process, the chemical combination workshop provides compressed air to the air compressor station to drive key equipment such as agitators, pneumatic valves, instrument air, and filter press. However, the air compressor station generates a lot of heat during operation, and a cooling tower is needed to cool it down in order to ensure its long-term and stable operation.
[0003] Chinese patent disclosure CN209558936U discloses an integrated circulating cooling tower for an air compressor station. The patent states that it includes: an air compressor station water supply point, a cooling tower, a circulating water pump, and an oil heat exchanger. The air compressor station water supply point has a return water inlet and an outlet, and the oil heat exchanger has an inlet and an outlet. The outlet of the air compressor station water supply point is sequentially connected to the inlets of the cooling tower, the circulating water pump, and the oil heat exchanger. The outlet of the oil heat exchanger is also connected to the return water inlet of the air compressor station water supply point. The outlet of the air compressor station water supply point and the inlet of the cooling tower are connected by a circulating return water pipe. A temperature sensor is installed on the circulating return water pipe near the outlet of the air compressor station water supply point. An air conditioning exchange device is installed on the cooling tower. The integrated circulating cooling tower for an air compressor station provided by this invention features integrated circulation, an intelligent circulation system, and fan cooling. It has a simple and intelligent structure, offers diverse cooling methods, and consumes less energy.
[0004] However, in the existing technology, it is inconvenient to clean the lower part of the inner wall of the cooling tower. After long-term use, some scale and impurities will settle in the water collection tray at the lower part of the cooling tower. These impurities will affect the circulation and transportation of cooling water. However, cleaning them is currently quite cumbersome and inconvenient, and will increase the labor intensity of the staff. Therefore, it is necessary to design a cooling tower for the air compressor station of the chemical workshop. Utility Model Content
[0005] This utility model provides a cooling tower for an air compressor station in a chemical workshop, which aims to solve the problem that it is inconvenient to clean the lower part of the inner wall of some currently used cooling towers.
[0006] This utility model is implemented as follows: a cooling tower for an air compressor station in a chemical workshop includes a tower body; a cooling water output pipe fixedly connected to one side of the bottom of the tower body, a cleaning pipe fixedly connected to the lower end of one side of the tower body, and a drain pipe fixedly connected to the other side of the bottom of the tower body; a cleaning assembly assembled inside the lower end of the tower body, the cleaning assembly being used for scraping and cleaning the lower end of the inner wall of the tower body; a ventilation slot equally angled at the lower end of the tower body, the inner wall of the ventilation slot having a filter grid fitted with a filter cotton fitted inside the filter grid; an installation assembly assembled on the filter grid and the ventilation slot, the installation assembly being used to detach and assemble the filter grid from the inner wall of the ventilation slot; a packing material fixedly connected to the upper end of the inner wall of the tower body, a water distribution frame fixedly connected to the inner wall of the tower body above the packing material, a cooling water delivery pipe extending to the outside of the tower body fixedly connected to one side of the top of the water distribution frame, and a fan fixedly connected to the top of the inner wall of the tower body.
[0007] Preferably, the cleaning assembly includes: a drive motor fixedly connected to the middle position of the bottom end of the tower body, the output end of the drive motor extending into the interior of the tower body and fixedly connected to a rotating rod via a coupling, a bolt hole being provided at the middle position of the top end of the rotating rod, and a slot being provided on one side of the top end of the rotating rod; a fixing sleeve engaging with the upper end of the surface of the rotating rod, a fixing bolt being movably connected to the top end of the fixing sleeve and threadedly engaged with the bolt hole, a locking block being fixedly connected to one side of the inner wall of the fixing sleeve, and a scraper being fixedly connected to one side of the bottom end of the fixing sleeve.
[0008] Preferably, the scraper is L-shaped, and one side of the scraper is arc-shaped.
[0009] Preferably, the card block and the inside of the card slot form an engaging structure, and the card slot and the card block are convex in shape.
[0010] Preferably, the installation assembly includes: positioning grooves symmetrically formed on both sides of the bottom wall of the ventilation slot; an installation groove is formed inside the tower body of the inner wall of the positioning groove; an installation spring is fixedly connected to the inner wall of the installation groove; an installation block extending into the positioning groove is fixedly connected to one end of the installation spring; and a lever extending into the outside of the tower body is fixedly connected to one side of the installation block; and positioning blocks symmetrically fixedly connected on both sides of the bottom end of the filter grid; an installation hole is formed on one side of the positioning block.
[0011] Preferably, the mounting block and the interior of the mounting hole form an engaging structure, and the mounting block and the mounting hole are symmetrically distributed about the vertical central axis of the ventilation groove.
[0012] Preferably, the inner wall of the mounting groove is provided with a sliding groove, and the two ends of one side of the mounting block are fixedly connected with sliders that slide in cooperation with the inside of the sliding groove.
[0013] Preferably, the positioning block and the interior of the positioning groove form an engaging structure, and one end of the positioning groove and the positioning block are arc-shaped.
[0014] Preferably, the upper end of the inner wall of the tower is fixedly connected with water baffles at equal intervals, and the shape of the water baffles is inverted V-shape.
[0015] Compared with related technologies, the cooling tower for the air compressor station in the chemical workshop provided by this utility model has the following beneficial effects: 1. The cleaning pipe, cleaning components, and sewage pipe allow the cleaning fluid to be delivered through the cleaning pipe and react for a period of time before the drive motor is started. This enables the scraper to rotate and scrape the lower part of the tower body. The sewage and debris are then discharged through the sewage pipe. This reduces the difficulty for workers to clean the lower part of the tower body and improves its practicality. At the same time, the scraper can be disassembled, maintained, and replaced to ensure the cleaning effect on the lower part of the inner wall of the tower body.
[0016] 2. The installation components enable quick engagement and disassembly of the filter grid and the ventilation slot, facilitating the removal and cleaning of the filter grid and allowing the filter cotton to be removed and replaced. This reduces the difficulty for workers in disassembling and assembling the filter grid and filter cotton, and improves the efficiency of disassembly and replacement. Attached Figure Description
[0017] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a bottom view of the structure of this utility model; Figure 4 This is a partial exploded cross-sectional view of the filter grid of this utility model; Figure 5 This is a partial exploded cross-sectional view of the cleaning component of this utility model; Figure 6 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle.
[0018] In the diagram: 1. Cooling water delivery pipe; 2. Filter grid; 3. Filter cotton; 4. Cleaning pipe; 5. Cleaning assembly; 501. Drive motor; 502. Scraper; 503. Fixing bolt; 504. Bolt hole; 505. Slot; 506. Rotating rod; 507. Locking block; 508. Fixing sleeve; 6. Cooling water output pipe; 7. Drain pipe; 8. Mounting assembly; 801. Positioning slot; 802. Mounting block; 803. Sliding block; 804. Slide groove; 805. Mounting slot; 806. Mounting spring; 807. Pulling block; 808. Positioning block; 809. Mounting hole; 9. Packing material; 10. Water distribution frame; 11. Water baffle; 12. Tower body; 13. Fan; 14. Ventilation slot. Detailed Implementation
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0021] Example 1 A preferred embodiment of the cooling tower for the air compressor station in the chemical workshop provided by this utility model is as follows: Figures 1 to 6As shown: The air compressor station cooling tower in the chemical workshop includes a tower body 12; a cooling water output pipe 6 fixedly connected to one side of the bottom end of the tower body 12, a cleaning pipe 4 fixedly connected to the lower end of one side of the tower body 12, and a drain pipe 7 fixedly connected to the other side of the bottom end of the tower body 12; a cleaning assembly 5 assembled inside the lower end of the tower body 12, which is used for scraping and cleaning the lower end of the inner wall of the tower body 12; and ventilation slots 14 opened at equal angles at the lower end of the tower body 12, with filter grids engaged on the inner wall of the ventilation slots 14. 2. Filter cotton 3 is inserted inside the filter grid 2; the mounting assembly 8 is assembled on the filter grid 2 and the ventilation slot 14, and the mounting assembly 8 is used to detach and install the filter grid 2 from the inner wall of the ventilation slot 14; the packing 9 is fixedly connected to the upper end of the inner wall of the tower body 12, and the inner wall of the tower body 12 above the packing 9 is fixedly connected to the water distribution frame 10, and the top side of the water distribution frame 10 is fixedly connected to a cooling water delivery pipe 1 extending to the outside of the tower body 12, and the top of the inside of the tower body 12 is fixedly connected to a fan 13.
[0022] It should be noted that some existing cooling towers in air compressor stations of chemical workshops still have certain shortcomings in actual use. After long-term use, some scale and impurities will accumulate in the water collection pan at the bottom of the cooling tower. These impurities will affect the circulation and transportation of cooling water. However, cleaning them is currently quite cumbersome and inconvenient, and will increase the labor intensity of the staff.
[0023] In a further preferred embodiment of this utility model, the cleaning component 5 includes: a drive motor 501 fixedly connected to the middle position of the bottom end of the tower body 12, the output end of the drive motor 501 extending into the interior of the tower body 12 and fixedly connected to a rotating rod 506 via a coupling, a bolt hole 504 being provided at the middle position of the top end of the rotating rod 506, and a slot 505 being provided on one side of the top end of the rotating rod 506; a fixing sleeve 508 engaging with the upper surface of the rotating rod 506, a fixing bolt 503 being movably connected to the top end of the fixing sleeve 508 and threadedly engaged with the inside of the bolt hole 504, a locking block 507 being fixedly connected to one side of the inner wall of the fixing sleeve 508, and a scraper 502 being fixedly connected to one side of the bottom end of the fixing sleeve 508.
[0024] In this embodiment, cleaning fluid is added through cleaning pipe 4, and after a period of reaction, drive motor 501 is started to drive rotating rod 506 to rotate, thereby causing fixed sleeve 508 and scraper 502 to rotate, scraping and cleaning the lower end of the inner wall of tower body 12, scraping off the scale and impurities adhering thereto. Then, the valve on drain pipe 7 is opened, and scraper 502 continues to rotate, discharging sewage and impurities together through drain pipe 7.
[0025] In a further preferred embodiment of the present invention, the scraper 502 is L-shaped, and one side of the scraper 502 is arc-shaped.
[0026] In this embodiment, an L-shaped scraper 502 is used to facilitate scraping and cleaning of the inner bottom wall and the lower end of the inner wall of the tower body 12.
[0027] In a further preferred embodiment of the present invention, the card block 507 and the card slot 505 form an engaging structure, and the card slot 505 and the card block 507 are convex in shape.
[0028] In this embodiment, the engagement between the convex locking block 507 and the inside of the locking groove 505 is used to improve the engagement strength between the fixing sleeve 508 and the top of the rotating rod 506.
[0029] Example 2 Based on Example 1, a preferred embodiment of the cooling tower for the air compressor station in the chemical workshop provided by this utility model is as follows: Figures 1 to 6 As shown: The installation component 8 includes: positioning grooves 801 symmetrically opened on both sides of the bottom wall of the ventilation slot 14; an installation groove 805 is opened inside the tower body 12 on the inner wall of the positioning groove 801; an installation spring 806 is fixedly connected to the inner wall of the installation groove 805; an installation block 802 extending into the positioning groove 801 is fixedly connected to one end of the installation spring 806; a lever 807 extending to the outside of the tower body 12 is fixedly connected to one side of the installation block 802; and positioning blocks 808 symmetrically fixedly connected on both sides of the bottom end of the filter grid 2; an installation hole 809 is opened on one side of the positioning block 808.
[0030] In this embodiment, the filter grid 2 is pulled by the handle on the filter grid 2 to detach it from the ventilation groove 14, which facilitates the disassembly and cleaning of the filter grid 2 and the removal and replacement of the filter cotton 3. During installation, the filter grid 2 is snapped into the ventilation groove 14, and the elastic force of the installation spring 806 is used to make the installation block 802 slide into the installation hole 809, so as to realize the quick assembly and disassembly of the filter grid 2 and the ventilation groove 14.
[0031] In a further preferred embodiment of the present invention, the mounting block 802 and the mounting hole 809 form an engaging structure, and the mounting block 802 and the mounting hole 809 are symmetrically distributed about the vertical central axis of the ventilation groove 14.
[0032] In this embodiment, the engagement between the mounting block 802 and the mounting hole 809 ensures the secure and stable engagement between the positioning block 808 and the positioning groove 801.
[0033] In a further preferred embodiment of the present invention, a sliding groove 804 is provided on the inner wall of the mounting groove 805, and two ends of one side of the mounting block 802 are fixedly connected to sliders 803 that slide in cooperation with the inside of the sliding groove 804.
[0034] In this embodiment, the sliding of the slider 803 inside the groove 804 is used to improve the smoothness of the sliding of the mounting block 802.
[0035] In a further preferred embodiment of the present invention, the positioning block 808 and the positioning groove 801 form an engaging structure, and one end of the positioning groove 801 and the positioning block 808 are arc-shaped.
[0036] In this embodiment, the use of the arc-shaped positioning groove 801 and positioning block 808 ensures that the filter grid 2 will not protrude from the surface of the tower body 12 after it is engaged with the positioning block 808.
[0037] In a further preferred embodiment of the present invention, water baffles 11 are fixedly connected at equal intervals to the upper end of the inner wall of the tower body 12, and the shape of the water baffles 11 is an inverted V shape.
[0038] In this embodiment, the use of the inverted V-shaped baffle plate 11 can reduce the discharge of water vapor and improve the water resource utilization rate.
[0039] In summary, firstly, the cooling water delivery pipe 1 and cooling water output pipe 6 are connected to the cooling water circulation pipe of the air compressor station. Then, the hot cooling water is delivered to the inside of the water distribution frame 10 through the cooling water delivery pipe 1 and then sprayed evenly downwards. At the same time, the fan 13 is started to filter the outside air through the filter grid 2 and filter cotton 3 and then enter the tower body 12 and be delivered upwards. The air then exchanges heat with the sprayed water, so that the air after heat exchange is discharged through the top of the tower body 12. The water after heat exchange is cooled and flows to the lower end of the tower body 12 for storage. At the same time, the inverted V-shaped baffle 11 can deflect the diffused water vapor, reduce the discharge of water vapor, and improve the water resource utilization rate. Meanwhile, when cleaning is required, first stop the supply of cooling water between the air compressor station and the tower body 12, then add cleaning fluid through the cleaning pipe 4, and after a period of reaction, start the drive motor 501 to drive the rotating rod 506 to rotate, which in turn causes the fixed sleeve 508 and scraper 502 to rotate, scraping and cleaning the lower end of the inner wall of the tower body 12 to remove the scale and impurities adhering to it. Then open the valve on the drain pipe 7, and at the same time, the scraper 502 continues to rotate, discharging the sewage and impurities together through the drain pipe 7. At the same time, the fixing bolt 503 can be loosened with a screwdriver or other tools until it is completely separated from the bolt hole 504. Then pull the fixed sleeve 508 to separate it from the rotating rod 506, making it easy to disassemble the scraper 502 and the fixed sleeve 508 for maintenance or replacement. When installing, put the fixed sleeve 508 on the rotating rod 506 and make the locking block 507 lock into the slot 505. Then tighten the fixing bolt 503 into the bolt hole 504. Furthermore, when cleaning and maintenance of the filter grid 2 and filter cotton 3 are required, the mounting block 802 can be slid inside the mounting groove 805 by moving the locking block 507 to compress the mounting spring 806 until it is completely disengaged from the mounting hole 809. Then, the filter grid 2 can be pulled by the handle on the filter grid 2 to disengage it from the ventilation groove 14, making it easy to disassemble and clean the filter grid 2 and remove and replace the filter cotton 3. During installation, the mounting block 802 is slid by moving the locking block 507 first, and then the filter grid 2 is locked into the ventilation groove 14. Then, the positioning block 808 is locked into the positioning groove 801. After that, the locking block 807 is released, and the mounting block 802 is slid into the mounting hole 809 by the elastic force of the mounting spring 806, so that the filter grid 2 and the ventilation groove 14 can be quickly disassembled and assembled.
[0040] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0041] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A cooling tower for an air compressor station in a chemical processing workshop, characterized in that, include: Tower body (12); A cooling water output pipe (6) is fixedly connected to one side of the bottom end of the tower body (12), a cleaning pipe (4) is fixedly connected to the lower end of one side of the tower body (12), and a sewage pipe (7) is fixedly connected to the other side of the bottom end of the tower body (12). A cleaning assembly (5) is installed at the lower end of the interior of the tower body (12), the cleaning assembly (5) being used for scraping and cleaning the lower end of the inner wall of the tower body (12); Ventilation slots (14) are opened at equal angles at the lower end of the tower body (12). A filter grid (2) is fitted on the inner wall of the ventilation slots (14), and filter cotton (3) is fitted inside the filter grid (2). Mounting assembly (8) is mounted on the filter grid (2) and the ventilation slot (14), the mounting assembly (8) being used to detach and install the filter grid (2) from the inner wall of the ventilation slot (14); A packing (9) is fixedly connected to the upper end of the inner wall of the tower body (12). A water distribution frame (10) is fixedly connected to the inner wall of the tower body (12) above the packing (9). A cooling water conveying pipe (1) extending to the outside of the tower body (12) is fixedly connected to one side of the top of the water distribution frame (10). A fan (13) is fixedly connected to the top inside the tower body (12).
2. The cooling tower for the air compressor station in the chemical workshop as described in claim 1, characterized in that, The cleaning component (5) includes; A drive motor (501) is fixedly connected to the middle position of the bottom end of the tower body (12). The output end of the drive motor (501) extends into the interior of the tower body (12) and is fixedly connected to a rotating rod (506) via a coupling. A bolt hole (504) is provided at the middle position of the top end of the rotating rod (506), and a slot (505) is provided on one side of the top end of the rotating rod (506). A fixing sleeve (508) is engaged with the upper end of the surface of the rotating rod (506). The top end of the fixing sleeve (508) is movably connected to a fixing bolt (503) that is threaded into the bolt hole (504). A locking block (507) is fixedly connected to one side of the inner wall of the fixing sleeve (508), and a scraper (502) is fixedly connected to one side of the bottom end of the fixing sleeve (508).
3. The cooling tower for the air compressor station in the chemical workshop as described in claim 2, characterized in that, The scraper (502) is L-shaped, and one side of the scraper (502) is arc-shaped.
4. The cooling tower for the air compressor station in the chemical workshop as described in claim 2, characterized in that, The card block (507) and the card slot (505) form an engaging structure, and the card slot (505) and the card block (507) are convex in shape.
5. The cooling tower for the air compressor station in the chemical workshop as described in claim 1, characterized in that, The installation component (8) includes: A positioning groove (801) is symmetrically opened on both sides of the bottom wall of the ventilation slot (14). An installation groove (805) is opened inside the tower body (12) on the inner wall of the positioning groove (801). An installation spring (806) is fixedly connected to the inner wall of the installation groove (805). An installation block (802) extending into the positioning groove (801) is fixedly connected to one end of the installation spring (806). A lever block (807) extending into the outside of the tower body (12) is fixedly connected to one side of the installation block (802). Positioning blocks (808) are symmetrically fixedly connected to both sides of the bottom end of the filter grid (2), and mounting holes (809) are provided on one side of the positioning blocks (808).
6. The cooling tower for the air compressor station in the chemical workshop as described in claim 5, characterized in that, The mounting block (802) and the mounting hole (809) form an engaging structure, and the mounting block (802) and the mounting hole (809) are symmetrically distributed about the vertical central axis of the ventilation groove (14).
7. The cooling tower for the air compressor station in the chemical workshop as described in claim 5, characterized in that, The inner wall of the mounting groove (805) is provided with a sliding groove (804), and the two ends of one side of the mounting block (802) are fixedly connected with sliders (803) that slide in cooperation with the inside of the sliding groove (804).
8. The cooling tower for the air compressor station in the chemical workshop as described in claim 5, characterized in that, The positioning block (808) and the positioning groove (801) form an engaging structure, and one end of the positioning groove (801) and the positioning block (808) are arc-shaped.
9. The cooling tower for the air compressor station in the chemical workshop as described in claim 1, characterized in that, Water baffles (11) are fixedly connected at equal intervals to the upper end of the inner wall of the tower body (12), and the shape of the water baffles (11) is an inverted V shape.
Citation Information
Patent Citations
Air compression station integrated circulating cooling tower
CN209558936U