A rubber ball cleaning device
Patent Information
- Application Number
- CN202522339540.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0004]但是,该装置在使用时,固定式喷水盘的定向水流难以穿透胶球堆积层,对深层污垢的剥离能力有限,尤其对粘附性强的油性污染物效果不佳
1、本实用新型中,通过设置可旋转且能升降的水箱,配合其侧壁的喷水孔和外侧的清洗块,使水流能从多角度冲洗胶球,同时清洗块与胶球产生摩擦,增强了对胶球表面污垢的剥离能力,清洗效果增强。
Smart Images

Figure CN224802253U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber ball cleaning technology, and in particular to a rubber ball cleaning device. Background Technology
[0002] The ball cleaning device is a device that automatically cleans the dirt on the inner wall of the condenser cooling tubes while the condenser is in operation.
[0003] For example, an existing energy-saving rubber ball cleaning device, with publication number CN218079218U, firstly, through the arrangement of a cleaning tank, a ball inlet, a filter screen, a motor, a connecting shaft, a cleaning brush, and a water spray plate, allows rubber balls to be placed into the cleaning tank through the ball inlet. The rubber balls fall onto the filter screen, and the motor can be started to drive the connecting shaft to rotate, causing the connecting shaft to drive the cleaning brush to clean the rubber balls. At the same time, water is sprayed into the cleaning tank using the water spray plate, which, together with the cleaning brush, rinses the rubber balls, thereby removing dirt adhering to the surface of the rubber balls and reducing the possibility of the rubber balls clogging the cooling pipes.
[0004] However, when using this device, the directional water flow from the fixed spray disc has difficulty penetrating the rubber ball accumulation layer, and its ability to remove deep dirt is limited, especially for highly adhesive oily contaminants. Utility Model Content
[0005] The purpose of this invention is to solve the problems existing in the prior art by proposing a rubber ball cleaning device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a ball cleaning device, comprising a cleaning cylinder, a cleaning chamber inside the cleaning cylinder, the top of the cleaning chamber being fixedly connected to the top of the cleaning cylinder, a water tank coaxially distributed and clearance-fitted with the cleaning chamber inside the cleaning chamber, a plurality of evenly distributed spray holes on the side wall of the water tank, a plurality of evenly distributed cleaning blocks fixedly connected to the outside of the water tank, a plurality of baffles arranged in a ring array hinged to the inner side wall of the cleaning chamber, a magnetic block fixedly connected to the bottom of the baffles, an iron ring magnetically attracted to the magnetic block fixedly connected to the outside of the water tank, a small-diameter section fitted with the water tank at the bottom of the cleaning chamber, a frustum block fixedly connected to the bottom of the water tank, a collection chamber fixedly connected to the outer side of the bottom end of the frustum block, and the collection chamber fitted with the small-diameter section.
[0007] Preferably, the top pipe of the water tank is connected to a rotary joint, the top pipe of the rotary joint is connected to a telescopic sleeve, and a pressure pump is provided at the other end of the telescopic sleeve.
[0008] Preferably, a feeding bin is fixedly connected to the top of the cleaning bin, a guide sleeve that fits into the feeding bin is fixedly connected to the top edge of the water tank, and a feeding pipe is connected to one side of the top of the feeding bin.
[0009] Preferably, a discharge pipe is connected to one side of the cleaning cylinder, and one end of the discharge pipe is inserted into the bottom end of the frustum block.
[0010] Preferably, the outer side of the bottom end of the frustum block has several openings arranged in a ring array.
[0011] Preferably, a hydraulic rod for pushing the water tank up and down is fixedly connected to the bottom of the cleaning cylinder.
[0012] Preferably, a motor is fixedly connected to the telescopic end of the hydraulic rod, and the motor spindle passes through the discharge pipe and is fixed to the frustum block.
[0013] Preferably, the side wall of the cleaning chamber is provided with several perforations for drainage.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, by setting a rotatable and liftable water tank, combined with the water spray holes on its side wall and the cleaning block on the outside, the water flow can rinse the rubber ball from multiple angles. At the same time, the cleaning block and the rubber ball generate friction, which enhances the ability to peel off dirt from the surface of the rubber ball and enhances the cleaning effect.
[0015] 2. In this utility model, by setting a baffle plate hinged to the inner side wall of the cleaning chamber, and using the magnetic block at the bottom of the baffle plate to magnetically attract the iron ring on the outside of the water tank, the rubber balls can be effectively prevented from rotating synchronously with the water tank, ensuring that the rubber balls can be fully rinsed and rubbed; at the same time, the hydraulic rod drives the water tank to lift and lower to realize the smooth feeding and discharging of the rubber balls. The design of the inlet and the discharge pipe ensures the smooth discharge of the rubber balls. The overall structure improves the cleaning efficiency and the stability of the device operation. Attached Figure Description
[0016] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a rubber ball cleaning device; Figure 2 In this utility model Figure 1 Orthographic view; Figure 3 This is a three-dimensional structural diagram of the cleaning block in this utility model; Figure 4 In this utility model Figure 2 A side view of the three-dimensional structure.
[0017] Legend: 1. Cleaning cylinder; 2. Discharge pipe; 3. Feed pipe; 4. Pressure pump; 5. Guide sleeve; 6. Feed bin; 7. Telescopic sleeve; 8. Rotary joint; 9. Water tank; 10. Cleaning chamber; 11. Collection chamber; 12. Motor; 13. Frustum block; 14. Water spray hole; 15. Iron ring; 16. Magnetic block; 17. Small diameter section; 18. Baffle plate; 19. Cleaning block; 20. Hydraulic rod; 21. Through port. Detailed Implementation
[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0020] like Figure 1-4 As shown, a rubber ball cleaning device includes a cleaning cylinder 1, a cleaning chamber 10 inside the cleaning cylinder 1, the top of the cleaning chamber 10 being fixedly connected to the top of the cleaning cylinder 1, a water tank 9 coaxially distributed and clearance-fitted with the cleaning chamber 10 inside the cleaning chamber 10, a plurality of evenly distributed spray holes 14 opening on the side wall of the water tank 9, a plurality of evenly distributed cleaning blocks 19 fixedly connected to the outside of the water tank 9, a plurality of baffle plates 18 arranged in a ring array hinged to the inner side wall of the cleaning chamber 10, a magnetic block 16 fixedly connected to the bottom of the baffle plate 18, an iron ring 15 magnetically attracted to the magnetic block 16 fixedly connected to the outside of the water tank 9, a small diameter section 17 sleeved with the water tank 9 at the bottom of the cleaning chamber 10, a frustum block 13 fixedly connected to the bottom of the water tank 9, a collection chamber 11 fixedly connected to the outer side of the bottom end of the frustum block 13, and the collection chamber 11 sleeved with the small diameter section 17.
[0021] In this technical solution, the cleaning chamber 10 provides a closed space for cleaning the rubber balls. The water tank 9 is coaxial with the cleaning chamber 10 and has a clearance fit, ensuring that the water tank 9 can stably rise, fall, or rotate within the cleaning chamber 10. The spray holes 14 on the side wall of the water tank 9 can spray high-pressure water jets in all directions, directly impacting the surface of the rubber balls to remove dirt. When the outer cleaning block 19 moves with the water tank 9, it can generate friction with the rubber balls, enhancing the physical cleaning effect. The baffle plate 18 on the inner wall of the cleaning chamber 10 is installed by hinge. Under normal conditions, it is magnetically attracted to the iron ring 15 on the outside of the water tank 9 by the bottom magnetic block 16, which prevents the rubber ball from rotating when the water tank 9 rotates, thereby thoroughly cleaning the rubber ball.
[0022] The small diameter section 17 at the bottom of the cleaning chamber 10 guides the water tank 9. When the water tank 9 rises, the frustum block 13 at the bottom of the water tank 9 rises as well. At this time, the collection chamber 11 rises as well and slides into contact with the small diameter section 17. Then, a gap is formed between the frustum block 13 and the small diameter section 17, allowing the rubber ball to slide into the collection chamber 11.
[0023] like Figure 2As shown, a rotary joint 8 is connected to the top pipe of the water tank 9, a telescopic sleeve 7 is connected to the top pipe of the rotary joint 8, and a pressure pump 4 is installed at the other end of the telescopic sleeve 7. A feed chamber 6 is fixedly connected to the top of the cleaning chamber 10, a guide sleeve 5 that fits into the feed chamber 6 is fixedly connected to the top edge of the water tank 9, and a feed pipe 3 is connected to the top side pipe of the feed chamber 6.
[0024] In this technical solution, the rotary joint 8 ensures that the top of the water tank 9 remains stably connected to the water supply pipe during rotation, preventing pipe entanglement; the telescopic sleeve 7 can extend and retract synchronously with the rise and fall of the water tank 9, ensuring the continuity of the water supply path; the pressure pump 4 can pressurize the water entering the water tank 9, so that the water flow forms a high-pressure jet when passing through the spray hole 14, enhancing the rinsing force on the rubber ball.
[0025] Furthermore, the feed pipe 3 is used to transport the rubber balls to be cleaned to the feed hopper 6. The feed hopper 6 serves as a transition space, which can temporarily store the rubber balls and guide them into the cleaning chamber 10. The guide sleeve 5 on the top edge of the water tank 9 is sleeved with the feed hopper 6. On the one hand, it provides radial guidance for the lifting and rotation of the water tank 9 to ensure its movement stability. On the other hand, it can prevent the rubber balls from leaking out from the gap between the water tank 9 and the feed hopper 6, ensuring the sealing of the feeding process.
[0026] like Figure 2 As shown, a discharge pipe 2 is connected to one side of the cleaning cylinder 1. One end of the discharge pipe 2 is inserted into the bottom end of the frustum block 13. Several openings 21 arranged in a ring array are opened on the outer side of the bottom end of the frustum block 13. A hydraulic rod 20 for pushing the water tank 9 to rise and fall is fixedly connected to the bottom of the cleaning cylinder 1. A motor 12 is fixedly connected to the telescopic end of the hydraulic rod 20. The main shaft of the motor 12 passes through the discharge pipe 2 and is fixed to the frustum block 13.
[0027] In this technical solution, after the rubber balls are cleaned, they slide into the collection chamber 11 and then enter the bottom of the frustum block 13 through the outlets 21 arranged in a ring array. Finally, they are discharged through the discharge pipe 2. The hydraulic rod 20 is fixed to the bottom of the cleaning cylinder 1 and its function is to drive the water tank 9 to rise and fall. By adjusting the height of the water tank 9, the device can meet the needs of different working stages. The motor 12 is connected to the telescopic end of the hydraulic rod 20. Its main shaft passes through the discharge pipe 2 and is fixed to the frustum block 13. It can drive the frustum block 13 and the water tank 9 to rotate together. When the water tank 9 rotates, the cleaning block 19 on the outside can rub against the rubber balls, and the water spray holes 14 on the side wall can spray water at multiple angles to enhance the cleaning effect.
[0028] like Figure 3 As shown, the side wall of the cleaning chamber 10 has several perforations for drainage.
[0029] In this technical solution, the perforation on the side wall of the cleaning chamber 10 is a channel for the discharge of sewage during the cleaning process. When the water tank 9 sprays water onto the rubber ball through the spray hole 14 for cleaning, the water flow will carry the dirt that falls off the surface of the rubber ball to form sewage. This sewage can be discharged to the outside of the cleaning chamber 10 in a timely manner through the perforation on the side wall of the cleaning chamber 10, so as to avoid the accumulation of sewage in the cleaning chamber 10.
[0030] The method of use of this utility model is as follows: the rubber balls to be cleaned enter the feeding chamber 6 through the feeding pipe 3, and then enter the cleaning chamber 10 through the guide sleeve 5; the pressurization pump 4 is started, and water flows through the telescopic sleeve 7 and the rotary joint 8 into the water tank 9, and then sprays out from the spray hole 14; at the same time, the motor 12 is started, driving the water tank 9 to rotate, the cleaning block 19 rubs against the rubber balls, and the baffle plate 18 is kept stable under the magnetic attraction of the magnetic block 16 and the iron ring 15 to prevent the rubber balls from rotating synchronously with the water tank 9; the wastewater generated during cleaning is discharged through the hollow side wall of the cleaning chamber 10; after cleaning is completed, the hydraulic rod 20 pushes the water tank 9 to rise, the frustum block 13 and the small diameter section 17 form a gap, the rubber balls slide to the collection chamber 11, and then enter the bottom of the frustum block 13 through the outlet 21, and finally are discharged through the discharge pipe 2.
[0031] The wiring diagrams of the pressure pump 4, motor 12, and hydraulic rod 20 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the pressure pump 4, motor 12, and hydraulic rod 20 will not be explained in detail.
[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A ball cleaning device, comprising a cleaning cylinder (1), characterized in that: The cleaning cylinder (1) is equipped with a cleaning chamber (10) inside. The top of the cleaning chamber (10) is fixedly connected to the top of the cleaning cylinder (1). The cleaning chamber (10) is equipped with a water tank (9) that is coaxially distributed and clearance-fitted with the cleaning chamber (10). The side wall of the water tank (9) is provided with a number of evenly distributed water spray holes (14). The outside of the water tank (9) is fixedly connected with a number of evenly distributed cleaning blocks (19). The inner side wall of the cleaning chamber (10) is hinged with a number of ring-shaped arrays. A series of baffles (18) are arranged in a row. A magnetic block (16) is fixedly connected to the bottom of the baffle (18). An iron ring (15) that magnetically attracts the magnetic block (16) is fixedly connected to the outside of the water tank (9). A small diameter section (17) that fits into the water tank (9) is provided at the bottom of the cleaning chamber (10). A frustum block (13) is fixedly connected to the bottom of the water tank (9). A collection chamber (11) is fixedly connected to the outside of the bottom end of the frustum block (13). The collection chamber (11) fits into the small diameter section (17).
2. The ball cleaning device according to claim 1, characterized in that: The top pipe of the water tank (9) is connected to a rotary joint (8), the top pipe of the rotary joint (8) is connected to a telescopic sleeve (7), and the other end of the telescopic sleeve (7) is equipped with a pressure pump (4).
3. The ball cleaning device according to claim 2, characterized in that: The top of the cleaning chamber (10) is fixedly connected to the feeding chamber (6), and the top edge of the water tank (9) is fixedly connected to the guide sleeve (5) that fits into the feeding chamber (6). The top side of the feeding chamber (6) is connected to the feeding pipe (3).
4. The ball cleaning device according to claim 1, characterized in that: The cleaning cylinder (1) has a pipe connected to a discharge pipe (2) on one side, and one end of the discharge pipe (2) is inserted into the bottom end of the frustum block (13).
5. The ball cleaning device according to claim 4, characterized in that: The frustum block (13) has several openings (21) arranged in a ring array on the outer side of its bottom end.
6. The ball cleaning device according to claim 5, characterized in that: The bottom of the cleaning cylinder (1) is fixedly connected to a hydraulic rod (20) for pushing the water tank (9) up and down.
7. The ball cleaning device according to claim 6, characterized in that: The telescopic end of the hydraulic rod (20) is fixedly connected to a motor (12), and the main shaft of the motor (12) passes through the discharge pipe (2) and is fixed to the frustum block (13).
8. The ball cleaning device according to claim 1, characterized in that: The side wall of the cleaning chamber (10) is provided with several perforations for drainage.