A detection device for a pre-embedded sleeve
Patent Information
- Application Number
- CN202522312978.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0006]鉴于现有技术的上述缺点、不足,本实用新型提供一种预埋套筒的检测装置,其解决了现有人工对预埋套筒的检测效率低且精度不足的技术问题
[0020]本实用新型的有益效果是:本实用新型的一种预埋套筒的检测装置,包括检测件、第一竖直架体、第二竖直架体和第三竖直架体以及底座组件;第一竖直架体、第二竖直架体和第三竖直架体沿水平方向依次间隔设置且均沿竖直方向延伸,第一竖直架体与底座组件沿前后方向滑动连接,第二竖直架体与第一竖直架体沿上下方向滑动连接,第三竖直架体与第二竖直架体沿左右方向滑动连接,且第三竖直架体适于与墙体外侧面相平行;通过在第三竖直架体的前侧面可拆卸连接与之垂直的若干个检测件,以及通过第一竖直架体、第二竖直架体和第三竖直架体配合驱动若干个检测件沿前后方向、上下方向和左右方向移动,以适于将若干个检测件与竖向预制墙板的所有预埋套筒一一对应且将若干检测件同步伸入预埋套筒,进而检测预埋套筒的位置和垂直度。相对于现有技术而言,通过第一竖直架体、第二竖直架体和第三竖直架体分别实现前后方向、上下方向、左右方向的滑动调节,可灵活适配不同墙体位置及预埋套筒的分布,满足多样化检测场景需求;第三竖直架体与墙体外侧面平行,且检测件垂直于第三竖直架体并与预埋套筒一一对应,能以墙体为基准确保检测基准统一,通过架体配合使多个检测件同步伸入对应预埋套筒,实现批量化检测,有效解决人工逐个检测费时费力、易疏漏的问题,大幅提升检测效率与精度,保障预埋套筒安装质量,减少因安装偏差引发的安全隐患,适配工业化生产的高效检测需求。
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Figure CN224802319U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of engineering testing technology, and in particular to a testing device for pre-embedded sleeves. Background Technology
[0002] The core of modular integrated building is to disassemble a building into standardized modules, complete more than 90% of the processes in the factory, and then transport them to the site for rapid assembly. This approach achieves both "factory prefabrication and on-site hoisting" in parallel to shorten the construction period, and also aligns with green building requirements through standardized factory production, making it the mainstream direction of building industrialization. Vertical prefabricated wall panels are the core enclosure and load-bearing components of modular integrated buildings. Adjacent vertical prefabricated wall panels are connected by multiple sets of connecting components. These components consist of two embedded sleeves, each pre-embedded in one of the adjacent vertical prefabricated wall panels, and a threaded rod connecting the two sleeves. The embedded sleeves extend from the opposite sides of the two adjacent vertical prefabricated wall panels, and their inner walls are threaded. To ensure smooth assembly and safe load transfer, the pre-embedded sleeve must meet two core requirements: First, it must be strictly perpendicular to the surface of the vertical precast wall panel to ensure that the load is transferred along the axis of the pre-embedded sleeve, avoiding radial force that could cause wear on the pre-embedded sleeve and cracking of the vertical precast wall panel. Second, the pre-embedded sleeve must be precisely positioned in the preset location to ensure that the axes of the two pre-embedded sleeves in the connecting components of two adjacent vertical precast wall panels are aligned, allowing for smooth connection of the threaded rods. If the pre-embedded sleeve has a verticality deviation or positional offset, it will cause misalignment during splicing and difficulties in connecting the threaded rods.
[0003] In existing technologies, the inspection of embedded sleeves is generally carried out by manual single-point measurement using tools such as handheld right-angle rulers and measuring tapes, which has obvious drawbacks: extremely low efficiency, difficult to adapt to the pace of mass production in factories, and slowing down the progress of vertical prefabricated wall panel delivery and on-site assembly; the accuracy is greatly affected by operating experience and subjective judgment, and is prone to omissions; and it is impossible to simultaneously detect verticality and positional deviation, making it difficult to meet the requirements of modular integrated buildings for construction accuracy and efficiency.
[0004] Therefore, there is an urgent need for a detection device for pre-embedded sleeves to detect the verticality and position of pre-embedded sleeves in batches. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a detection device for embedded sleeves, which solves the technical problems of low efficiency and insufficient accuracy of the existing manual detection of embedded sleeves.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0009] This utility model provides a detection device for pre-embedded sleeves, including detection components, a first vertical frame, a second vertical frame, a third vertical frame, and a base assembly. The first, second, and third vertical frames are arranged sequentially at intervals along the horizontal direction and all extend vertically. The first vertical frame is slidably connected to the base assembly in the front-back direction, the second vertical frame is slidably connected to the first vertical frame in the up-down direction, and the third vertical frame is slidably connected to the second vertical frame in the left-right direction. The third vertical frame is adapted to be parallel to the outer surface of the wall. Several detection components perpendicular to the front side of the third vertical frame are detachably connected to it. The first, second, and third vertical frames cooperate to drive the several detection components to move in the front-back, up-down, and left-right directions, so as to correspond the several detection components one by one with all the pre-embedded sleeves of the vertical precast wall panel and simultaneously insert the several detection components into the pre-embedded sleeves, thereby detecting the position and verticality of the pre-embedded sleeves.
[0010] Optionally, the first vertical frame includes a first rectangular frame, a connecting frame, a plurality of first sliders, and at least two first slide rails; the first slide rails extend in the front-back direction and are fixed above the base assembly, and at least two spaced first sliders are slidably connected to each first slide rail, the first sliders are stopped at both ends of the first slide rail, the lower surface of the connecting frame is fixedly connected to the upper surface of the first sliders, the connecting frame is fixedly connected to the lower end of the first rectangular frame, the first rectangular frame and the connecting frame are slidably connected to the base assembly through the plurality of first sliders and at least two first slide rails, and the second vertical frame is slidably connected to the front side of the first rectangular frame.
[0011] Optionally, the first rectangular frame includes a first rectangular frame, a first crossbeam, two first horizontal bars, and two first vertical bars; the lower end of the first rectangular frame is fixedly connected to the connecting frame, and the two are slidably connected to the base assembly through multiple first sliders and at least two first slide rails; the second vertical frame is slidably connected to the front side of the first rectangular frame; the two first horizontal bars are spaced apart along the vertical direction on the rear side of the first rectangular frame; the first crossbeam is fixed to the lower end of the first rectangular frame; the two first vertical bars are spaced apart along the horizontal direction below the first rectangular frame, and the two ends of the first vertical bars are fixedly connected to the first crossbeam and the first rectangular frame, respectively; the first crossbeam is fixedly connected to the top of the connecting frame, and the first vertical bars are distributed on both ends of the connecting frame.
[0012] Optionally, the second vertical frame includes a second rectangular frame, a screw mechanism, multiple second sliders, and two second slide rails; the multiple second sliders are spaced apart on the rear side of the second rectangular frame in the vertical direction, and the two second slide rails extend in the vertical direction and are fixed to the front side of the first rectangular frame. The second rectangular frame is slidably connected to the first rectangular frame through the multiple second sliders and the second slide rails; the two ends of the screw mechanism are rotatably connected to and limited and fixed to the two first crossbars, and the middle part of the screw mechanism is threadedly connected to the second rectangular frame. The screw mechanism can drive the second rectangular frame to slide in the vertical direction.
[0013] Optionally, the screw mechanism includes a turntable, a screw, and two bearing seats; the screw passes through two first crossbars and a second rectangular frame from top to bottom, and the screw is threadedly connected to the second rectangular frame; the turntable is fixed to the upper end of the screw; the two bearing seats are respectively sleeved on both ends of the screw, and the two bearing seats are respectively fixed to the opposite sides of the two first crossbars; by driving the turntable to rotate, the second rectangular frame can be driven to slide vertically relative to the first rectangular frame.
[0014] Optionally, the second vertical frame also includes multiple sliding components, which are sequentially fixed to the lower end face of the second rectangular frame in the left-right direction. Each sliding component includes a housing, a fixed shaft, and a roller. The fixed shaft extends in the front-back direction and is fixed to one end of the housing. The housing extends forward of the second rectangular frame and protrudes from its lower end face. An opening is provided on the top of the housing. The roller is rotatably sleeved on the fixed shaft, and the roller protrudes from the upper surface of the housing through the opening and abuts against the lower end face of the third vertical frame to support the third vertical frame to slide in the left-right direction.
[0015] Optionally, the third vertical frame includes a third rectangular frame and multiple clamping components; the multiple clamping components are respectively distributed at the upper and lower ends of the third rectangular frame and the second rectangular frame, and the clamping components include a first long side extending in the front-back direction, and a second long side and a third long side perpendicular to the first long side; the second long side, the first long side and the third long side are sequentially fixedly connected to form a U-shaped structure, the second long side is attached to and fixed to the second rectangular frame, and the third long side is attached to the third rectangular frame to form an anti-detachment connection between the second rectangular frame and the third rectangular frame.
[0016] Optionally, the testing component is a screw extending in the front-to-back direction, the diameter of which is adapted to fit the pre-embedded sleeve and can extend into the pre-embedded sleeve for testing.
[0017] Optionally, the base assembly includes a rectangular base frame, four support legs, four casters, and a pull rod; the four casters are respectively located at the four corners of the rectangular base frame, the first slide rail is fixedly connected to the upper surface of the rectangular base frame, the four support legs are arranged adjacent to the four casters and are movably connected to the rectangular base frame in the vertical direction, and the four support legs cooperate to keep the rectangular base frame in a horizontal state, and the pull rod is rotatably connected to one end of the rectangular base frame.
[0018] Optionally, the support leg includes a support plate, a threaded rod, and two nuts. The threaded rod is fixed above the support plate and extends vertically through the rectangular base frame. The two nuts are threadedly connected to the threaded rod and are located on the upper and lower sides of the rectangular base frame, respectively, to lock the position of the threaded rod.
[0019] (III) Beneficial Effects
[0020] The beneficial effects of this utility model are as follows: This utility model provides a detection device for embedded sleeves, comprising detection components, a first vertical frame, a second vertical frame, a third vertical frame, and a base assembly. The first, second, and third vertical frames are arranged sequentially at intervals along the horizontal direction and all extend vertically. The first vertical frame is slidably connected to the base assembly in the front-rear direction, the second vertical frame is slidably connected to the first vertical frame in the up-down direction, and the third vertical frame is slidably connected to the second vertical frame in the left-right direction. The third vertical frame is adapted to be parallel to the outer surface of the wall. Several detection components perpendicular to the front side of the third vertical frame are detachably connected to it. The first, second, and third vertical frames work together to drive the detection components to move in the front-rear, up-down, and left-right directions, thereby aligning the detection components with all the embedded sleeves of the vertical precast wall panel and simultaneously inserting the detection components into the embedded sleeves, thus detecting the position and verticality of the embedded sleeves. Compared to existing technologies, this method utilizes a first, second, and third vertical frame to achieve sliding adjustments in the front-back, up-down, and left-right directions, respectively. This allows for flexible adaptation to different wall locations and the distribution of embedded sleeves, meeting diverse testing needs. The third vertical frame is parallel to the outer surface of the wall, and the test pieces are perpendicular to the third vertical frame and correspond one-to-one with the embedded sleeves. This ensures a consistent testing benchmark based on the wall. Through the coordinated use of the frames, multiple test pieces can be simultaneously inserted into their corresponding embedded sleeves, enabling batch testing. This effectively solves the problems of time-consuming, labor-intensive, and prone to oversights associated with manual testing, significantly improving testing efficiency and accuracy, ensuring the installation quality of embedded sleeves, reducing safety hazards caused by installation deviations, and meeting the high-efficiency testing needs of industrial production. Attached Figure Description
[0021] Figure 1 This is a front view of Embodiment 1 of the detection device for the pre-embedded sleeve of this utility model;
[0022] Figure 2 for Figure 1 A side view of the detection device for the pre-embedded sleeve is shown;
[0023] Figure 3 for Figure 1 A top view of the detection device for the pre-embedded sleeve is shown;
[0024] Figure 4 for Figure 1 A schematic diagram of the detection device for the pre-embedded sleeve is shown;
[0025] Figure 5 for Figure 1 A schematic diagram of the detection device for the pre-embedded sleeve is shown;
[0026] Figure 6 for Figure 1 A partial structural schematic diagram of the detection device for the pre-embedded sleeve is shown;
[0027] Figure 7 This is a front view of Embodiment 2 of the detection device for the pre-embedded sleeve of this utility model.
[0028] Explanation of reference numerals in the attached figures
[0029] 1: Inspection items;
[0030] 2: First vertical frame; 21: First rectangular frame; 211: First rectangular frame; 212: First crossbeam; 213: First horizontal bar; 214: First vertical bar; 22: Connecting frame; 23: First slider; 24: First slide rail;
[0031] 3: Second vertical frame; 31: Second rectangular frame; 32: Screw mechanism; 321: Turntable; 322: Screw; 323: Bearing seat; 33: Second slider; 34: Second slide rail; 35: Sliding assembly; 351: Housing; 352: Fixed shaft; 353: Roller;
[0032] 4: Third vertical frame; 41: Third rectangular frame; 42: Clamping component;
[0033] 5: Base assembly; 51: Rectangular base frame; 52: Support leg; 521: Support plate; 522: Threaded rod; 523: Nut; 53: Caster wheel; 54: Pull rod. Detailed Implementation
[0034] To better explain and facilitate understanding of this utility model, a detailed description of its specific embodiments is provided below with reference to the accompanying drawings. In this document, directional terms such as "upper," "lower," "left," "right," "front," and "rear" are used interchangeably with other directional terms. Figure 1 and Figure 2 The orientation is used as a reference.
[0035] Example 1:
[0036] Reference Figures 1 to 6 This embodiment proposes a detection device for embedded sleeves, used to detect the verticality and position of embedded sleeves in connecting components. Specifically, the detection device for embedded sleeves in this embodiment includes a detection component 1, a first vertical frame 2, a second vertical frame 3, a third vertical frame 4, and a base assembly 5, as detailed below.
[0037] In this embodiment, the first vertical frame 2, the second vertical frame 3, and the third vertical frame 4 are arranged sequentially at intervals along the horizontal direction, and all three extend vertically to form a support system that can be adjusted collaboratively. The first vertical frame 2 and the base assembly 5 employ a sliding fit structure, allowing the first vertical frame 2 to move smoothly relative to the base assembly 5 in the front-to-back direction. The second vertical frame 3 and the first vertical frame 2 are also provided with a sliding fit structure, ensuring that the second vertical frame 3 can move precisely relative to the first vertical frame 2 in the up-down direction. The third vertical frame 4 and the second vertical frame 3 also employ a sliding fit structure, enabling the third vertical frame 4 to move flexibly relative to the second vertical frame 3 in the left-to-right direction. Simultaneously, it is necessary to ensure that the overall state of the third vertical frame 4 remains parallel to the outer surface of the vertical precast wall panel, thus establishing a unified benchmark for subsequent testing.
[0038] Several testing components 1 are installed on the front side of the third vertical frame 4. The front side of the third vertical frame 4 corresponds to the embedded sleeve to be tested. The testing components 1 and the third vertical frame 4 are detachably connected to each other, so as to replace or maintain them according to the actual preset specifications of the embedded sleeves and ensure testing compatibility. The number and arrangement of the testing components 1 must strictly match the preset positions of all embedded sleeves on the vertical precast wall panel. That is, each testing component 1 can correspond to the preset position of an embedded sleeve in the testing state, thereby realizing the synchronous testing of all embedded sleeves on the vertical precast wall panel. The testing of the embedded sleeve is done by inserting the testing component 1 into the embedded sleeve. The testing components 1 are set according to the preset positions of the embedded sleeves on the front side of the third vertical frame 4. Therefore, whether the testing component 1 can be inserted into the embedded sleeve proves whether there are any problems with the position and verticality of the embedded sleeve.
[0039] Furthermore, for each embedded sleeve on a different vertical precast wall panel, the detection element 1 on the third vertical frame 4 must correspond one-to-one. Therefore, while the third vertical frame 4 and the second vertical frame 3 are slidably connected, they are also detachably connected. By replacing different third vertical frames 4, and ensuring that the detection element 1 on each third vertical frame 4 corresponds one-to-one with the embedded sleeve on a different vertical precast wall panel, the detection of embedded sleeves on different vertical precast wall panels can be achieved. Alternatively, the detection device for embedded sleeves can have multiple models, each model targeting a different vertical precast wall panel. That is, the third vertical frame 4 in the detection device for each model of embedded sleeve is different, and the detection element 1 installed on the third vertical frame 4 corresponds one-to-one with the embedded sleeve on its corresponding vertical precast wall panel. This also enables the detection of embedded sleeves on different vertical precast wall panels.
[0040] During the actual testing process, the base assembly 5 is moved to face the outer side of the vertical precast wall panel, ensuring that the third vertical frame 4 is parallel to the outer side of the vertical precast wall panel to be tested, thus avoiding the influence of reference deviation on the test results. Subsequently, the relative positions of the first vertical frame 2, the second vertical frame 3, and the third vertical frame 4 are coordinated to drive the movement of the testing element 1. That is, by using the back-and-forth sliding of the first vertical frame 2 relative to the base assembly 5, the back-and-forth positions of the first vertical frame 2, the second vertical frame 3, and the third vertical frame 4 are simultaneously adjusted, as well as the distance of the testing element 1 in the back-and-forth direction, so that the testing element 1 gradually approaches the opening end of the pre-embedded sleeve. By using the up-and-down sliding of the second vertical frame 3 relative to the first vertical frame 2, the up-and-down positions of the second vertical frame 3 and the third vertical frame 4 are simultaneously adjusted, as well as the position of the testing element 1 in the up-and-down direction, ensuring that each testing element 1 is aligned with the corresponding pre-embedded sleeve's preset vertical position. By sliding the third vertical frame 4 relative to the second vertical frame 3 left and right, the left and right positions of the third vertical frame 4 are adjusted, and the positions of the detection elements 1 in the left and right directions are also adjusted, so that each detection element 1 is precisely aligned with the horizontal preset position of the corresponding pre-embedded sleeve. Through the above multi-directional adjustments, the forward movement of the first vertical frame 2 relative to the base assembly 5 is finally adjusted again, so that all detection elements 1 can be synchronously inserted into the corresponding pre-embedded sleeve, completing the synchronous detection of the position and verticality of the pre-embedded sleeve, proving that the position and verticality of the corresponding pre-embedded sleeve are not problematic. If any detection element 1 cannot be inserted into the pre-embedded sleeve, it proves that the position or verticality of the pre-embedded sleeve at this location is problematic and needs to be repaired.
[0041] In summary, compared to existing technologies, the sliding adjustment in the front-back, up-down, and left-right directions is achieved through the first vertical frame 2, the second vertical frame 3, and the third vertical frame 4, respectively. This allows for flexible adaptation to different wall positions and the distribution of embedded sleeves, meeting the needs of diverse testing scenarios. The third vertical frame 4 is parallel to the outer surface of the wall, and the testing piece 1 is perpendicular to the third vertical frame 4 and corresponds one-to-one with the embedded sleeve. This ensures a unified testing benchmark based on the wall. Through the cooperation of the frames, multiple testing pieces 1 can be simultaneously inserted into the corresponding embedded sleeve ends, enabling batch testing. This effectively solves the problems of time-consuming, labor-intensive, and prone to omissions in manual testing, significantly improving testing efficiency and accuracy, ensuring the installation quality of embedded sleeves, reducing safety hazards caused by installation deviations, and meeting the high-efficiency testing needs of industrial production.
[0042] Furthermore, the first vertical frame 2 is composed of a first rectangular frame 21, a connecting frame 22, multiple first sliders 23, and at least two first slide rails 24. The first slide rails 24 extend in the front-to-back direction and are fixedly mounted on the top of the base assembly 5, providing a stable support foundation for the subsequent sliding structure. At least two first sliders 23 are slidably fitted onto each first slide rail 24, and the first sliders 23 are spaced apart along the length of the first slide rail 24. Simultaneously, the first sliders 23 can stop at both ends of the first slide rail 24 to limit the sliding stroke of the first sliders 23 along the first slide rail 24 and prevent them from detaching during sliding.
[0043] The lower surface of the connecting frame 22 is fixedly connected to the upper surface of the first slider 23, and the connecting frame 22 is fixedly connected to the lower end of the first rectangular frame 21, so that the first rectangular frame 21 and the connecting frame 22 form an integrated structure. This integrated structure achieves a sliding connection with the base assembly 5 through the sliding engagement of multiple first sliders 23 and at least two first slide rails 24, thereby enabling the first rectangular frame 21 to move smoothly relative to the base assembly 5 in the front-back direction along with the connecting frame 22.
[0044] The second vertical frame 3 is slidably connected to the front side of the first rectangular frame 21. Through this sliding connection, the second vertical frame 3 is provided with structural support for the vertical movement of the second vertical frame 3 relative to the first rectangular frame 21, so as to adapt to the subsequent position adjustment requirements of the test piece 1 in the vertical direction.
[0045] Furthermore, the first vertical frame 2 includes a first rectangular frame 21, a connecting frame 22, a plurality of first sliders 23 and at least two first slide rails 24.
[0046] The first slide rail 24 extends in the front-to-back direction and is fixedly mounted to the upper part of the base assembly 5, providing a stable support foundation for the subsequent sliding structure. At least two first sliders 23 are slidably fitted onto each first slide rail 24, with the first sliders 23 spaced apart along the length of the first slide rail 24. Simultaneously, the first sliders 23 can stop at both ends of the first slide rail 24, limiting the sliding stroke of the first sliders 23 and preventing them from detaching from the first slide rail 24 during sliding.
[0047] The connecting frame 22 adopts a triangular prism structure design. The lower surface of the connecting frame 22 is fixedly connected to the upper surface of the first slider 23, and the upper end of the connecting frame 22 is fixedly connected to the lower end of the first rectangular frame 21, so that the connecting frame 22, the first slider 23, and the first rectangular frame 21 form an integrated connection structure. Based on this integrated structure, the first rectangular frame 21 and the connecting frame 22 can move smoothly and synchronously relative to the base assembly 5 in the front-back direction through the sliding cooperation of multiple first sliders 23 and at least two first slide rails 24, ensuring the structural stability during the overall sliding process.
[0048] The second vertical frame 3 is slidably connected to the front side of the first rectangular frame 21. This sliding connection provides structural support for adjusting the position of the second vertical frame 3 relative to the first rectangular frame 21 in the vertical direction, thereby laying the foundation for subsequent coordinated adjustment of the vertical position of the test piece 1.
[0049] Furthermore, the first rectangular frame 21 includes a first rectangular frame 211, a first crossbeam 212, two first horizontal bars 213, and two first vertical bars 214. The lower end of the first rectangular frame 211 is assembled and fixed to the connecting frame 22. The combined structure formed by the two achieves a sliding connection with the base assembly 5 through the sliding engagement of multiple first sliders 23 and at least two first slide rails 24, thereby allowing it to move relative to the base assembly 5 in the front-back direction along with the connecting frame 22. The second vertical frame 3 forms a sliding engagement connection with the front side of the first rectangular frame 211, providing structural support for the vertical adjustment of the second vertical frame 3 relative to the first rectangular frame 211.
[0050] Two first horizontal bars 213 are arranged at intervals in the vertical direction and are both assembled to the rear side of the first rectangular frame 211 to enhance the structural stability of the rear side of the first rectangular frame 211. A first crossbeam 212 is assembled and fixed to the lower end of the first rectangular frame 211. Two first vertical bars 214 are arranged at intervals in the horizontal direction below the first rectangular frame 211, and the two ends of each first vertical bar 214 are respectively assembled and fixed to the first crossbeam 212 and the first rectangular frame 211. Through the cooperation of the first vertical bars 214 and the first crossbeam 212, the structural strength of the lower end of the first rectangular frame 211 is further strengthened.
[0051] In addition, the first crossbeam 212 is also assembled and fixed to the top of the connecting frame 22, thereby achieving a double stable connection between the first rectangular frame 211 and the connecting frame 22. The two first vertical rods 214 are respectively distributed on the outer side of the two end faces of the connecting frame 22, which not only avoids structural interference with the connecting frame 22, but also forms a symmetrical force distribution on the support of the first rectangular frame 211, ensuring the stress balance of the overall structure.
[0052] Furthermore, the second vertical frame 3 includes a second rectangular frame 31, a screw mechanism 32, multiple second sliders 33, and two second slide rails 34. The multiple second sliders 33 are spaced apart along the rear side of the second rectangular frame 31 in the vertical direction, and the two second slide rails 34 extend vertically and are fixed to the front side of the first rectangular frame 211. The second rectangular frame 31 achieves a sliding connection with the first rectangular frame 21 through the sliding engagement of the multiple second sliders 33 and the two second slide rails 34, allowing for smooth vertical movement.
[0053] The two ends of the screw mechanism 32 are rotatably connected to the two first crossbars 213, and both ends are limited and fixed to restrict their axial displacement. The middle part of the screw mechanism 32 is threadedly connected to the second rectangular frame 31. By driving the screw mechanism 32 to rotate, the second rectangular frame 31 can be driven to slide in the up and down direction by means of the threaded transmission, so as to realize the position adjustment of the second rectangular frame 31 relative to the first rectangular frame 21.
[0054] Furthermore, the screw mechanism 32 includes a turntable 321, a screw 322, and two bearing seats 323. The screw 322 is arranged vertically and passes through two first crossbars 213 and a second rectangular frame 31 from top to bottom, with the screw 322 and the second rectangular frame 31 forming a threaded connection. The turntable 321 is fixedly mounted on the upper end of the screw 322, providing an operating part for the rotation of the screw 322. The two bearing seats 323 are respectively sleeved on both ends of the screw 322, and each of the two bearing seats 323 is fixed to the opposite side of the two first crossbars 213, thereby achieving rotatable support and axial limiting at both ends of the screw 322.
[0055] When the drive turntable 321 rotates, the screw 322 rotates synchronously. With the help of the threaded engagement between the screw 322 and the second rectangular frame 31, the second rectangular frame 31 can slide vertically relative to the first rectangular frame 211, thereby adjusting the vertical position of the second rectangular frame 31.
[0056] Furthermore, the second rectangular frame 31 is provided with a handle protruding from the rear side of the second rectangular frame 31, and the screw 322 is threadedly connected to the handle. Thus, the rotation of the screw 322 is converted into the displacement of the second rectangular frame 31, and the handle is fixedly connected to the second rectangular frame 31 by welding, snap-fitting or riveting.
[0057] Furthermore, the second vertical frame 3 also includes multiple sliding components 35, which are sequentially fixed to the lower end face of the second rectangular frame 31 in the left-right direction. Each sliding component 35 consists of a housing 351, a fixed shaft 352, and a roller 353.
[0058] A fixed shaft 352 extends in the front-to-back direction and is fixed to one end of the housing 351. The housing 351 extends from the lower end of the second rectangular frame 31 towards the front of the second rectangular frame 31 and protrudes from the lower end face of the second rectangular frame 31. An opening is provided at the top of the housing 351. A roller 353 is rotatably fitted onto the fixed shaft 352, and the roller 353 protrudes from the upper surface of the housing 351 through the opening, forming an abutment with the lower end face of the third vertical frame 4. The sliding assembly 35 can support the third vertical frame 4 and, in accordance with the movement requirements of the third vertical frame 4, allows the third vertical frame 4 to slide smoothly in the left-to-right direction.
[0059] Furthermore, the third vertical frame 4 is composed of a third rectangular frame 41 and multiple clamping members 42. The multiple clamping members 42 are respectively distributed at the upper and lower ends of the third rectangular frame 41 and the second rectangular frame 31, forming a connection structure at corresponding positions. Each clamping member 42 includes a first long side extending in the front-back direction, and a second long side and a third long side perpendicular to the first long side. The second long side, the first long side, and the third long side are sequentially fixedly connected, together forming a U-shaped structure.
[0060] During assembly, the second long side is fitted and fixedly connected to the second rectangular frame 31, and the third long side is fitted to the third rectangular frame 41. Through the clamping and engagement of this U-shaped structure, an anti-detachment connection is formed between the second rectangular frame 31 and the third rectangular frame 41, ensuring that the two will not separate during relative sliding, while not affecting the movement of the third rectangular frame 41 in the left and right directions.
[0061] Furthermore, the testing component 1 is a screw extending in the front-to-back direction, the diameter of which is adapted to the pre-embedded sleeve. During the testing process, the screw can extend into the pre-embedded sleeve, and the verticality and position of the pre-embedded sleeve can be detected by whether it can extend smoothly and its state after extension. Moreover, the third vertical frame 4 has a through hole for installing the testing component 1. The testing component 1 passes through the through hole in the third vertical frame 4, and two washers and two nuts are respectively fitted on both sides of the through hole. The nuts are threadedly connected to the screw and squeeze the two washers, so that the two washers are clamped to the third vertical frame 4, thereby the screw can be detachably connected to the third vertical frame 4.
[0062] Furthermore, the base assembly 5 includes a rectangular base frame 51, four support legs 52, four casters 53, and a pull rod 54. The four casters 53 are respectively mounted at the four corners of the rectangular base frame 51, facilitating the movement of the entire device. A first slide rail 24 is fixedly connected to the upper surface of the rectangular base frame 51, forming a connection base with the first vertical frame 2. The four support legs 52 are arranged adjacent to the four casters 53 and are movably connected to the rectangular base frame 51 in the vertical direction. By adjusting the extension length of the four support legs 52, the rectangular base frame 51 can be kept in a horizontal position, ensuring the reference stability during the testing process. The pull rod 54 is rotatably connected to one end of the rectangular base frame 51, facilitating pushing or pulling the entire device and improving operational convenience.
[0063] Furthermore, the outrigger 52 is composed of a support plate 521, a threaded rod 522, and two nuts 523. The support plate 521, the threaded rod 522, and the two nuts 523 achieve support and position locking functions through a specific fit. The specific structure is as follows:
[0064] The threaded rod 522 is fixed above the support plate 521 and extends vertically through the rectangular base frame 51. Two nuts 523 are threadedly connected to the threaded rod 522. One nut 523 is located on the upper side of the rectangular base frame 51, and the other nut 523 is located on the lower side of the rectangular base frame 51. The cooperation of the two nuts 523 locks the position of the threaded rod 522 relative to the rectangular base frame 51, thereby fixing the support height of the support leg 52 and providing a structural basis for the horizontal adjustment of the rectangular base frame 51.
[0065] Example 2:
[0066] Reference Figure 7 The difference between this embodiment and embodiment 1 lies in the third rectangular frame 41, which is used for the detection of long vertical prefabricated wall panels, as detailed below.
[0067] In this embodiment, the third rectangular frame 41 is located within the range of 3.5m-4m, and the two second rectangular frames 31 are located at both ends of the third rectangular frame 41. One third rectangular frame 41 and the two second rectangular frames 31 are slidably connected in the left and right directions. Thus, when facing a long vertical precast wall panel, the embedded bolts on the entire vertical precast wall panel can be inspected in one go.
[0068] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0069] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0070] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "beneath" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0071] In the description of this specification, the terms "one embodiment," "some embodiments," "embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0072] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make modifications, alterations, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A detection device for pre-embedded sleeves, characterized in that, It includes a test piece (1), a first vertical frame (2), a second vertical frame (3) and a third vertical frame (4), and a base assembly (5); The first vertical frame (2), the second vertical frame (3) and the third vertical frame (4) are arranged sequentially at intervals along the horizontal direction and all extend along the vertical direction. The first vertical frame (2) is slidably connected to the base assembly (5) in the front-to-back direction. The second vertical frame (3) is slidably connected to the first vertical frame (2) in the up-down direction. The third vertical frame (4) is slidably connected to the second vertical frame (3) in the left-to-right direction. The third vertical frame (4) is adapted to be parallel to the outer side of the wall. By detachably connecting several detection components (1) perpendicular to the front side of the third vertical frame (4), and by cooperating with the first vertical frame (2), the second vertical frame (3) and the third vertical frame (4) to drive several detection components (1) to move in the front-back direction, the up-down direction and the left-right direction, so as to make several detection components (1) correspond one-to-one with all the pre-embedded sleeves of the vertical precast wall panel and to simultaneously extend several detection components (1) into the pre-embedded sleeves, thereby detecting the position and verticality of the pre-embedded sleeves.
2. The detection device for the pre-embedded sleeve as described in claim 1, characterized in that: The first vertical frame (2) includes a first rectangular frame (21), a connecting frame (22), a plurality of first sliders (23) and at least two first slide rails (24). The first slide rail (24) extends in the front-back direction and is fixed above the base assembly (5). At least two spaced first sliders (23) are slidably connected on each first slide rail (24). The first sliders (23) stop at both ends of the first slide rail (24). The lower surface of the connecting frame (22) is fixedly connected to the upper surface of the first sliders (23). The connecting frame (22) is fixedly connected to the lower end of the first rectangular frame (21). The first rectangular frame (21) and the connecting frame (22) are slidably connected to the base assembly (5) through multiple first sliders (23) and at least two first slide rails (24). The second vertical frame (3) is slidably connected to the front side of the first rectangular frame (21).
3. The detection device for the pre-embedded sleeve as described in claim 2, characterized in that: The first rectangular frame (21) includes a first rectangular frame (211), a first crossbeam (212), two first horizontal bars (213) and two first vertical bars (214); The lower end of the first rectangular frame (211) is fixedly connected to the connecting frame (22), and the two are slidably connected to the base assembly (5) through multiple first sliders (23) and at least two first slide rails (24). The second vertical frame (3) is slidably connected to the front side of the first rectangular frame (211). Two first horizontal bars (213) are spaced apart on the rear side of the first rectangular frame (211) in the vertical direction, a first horizontal beam (212) is fixed to the lower end of the first rectangular frame (211), and two first vertical bars (214) are spaced apart below the first rectangular frame (211) in the horizontal direction, and the two ends of the first vertical bars (214) are fixedly connected to the first horizontal beam (212) and the first rectangular frame (211) respectively. The first crossbeam (212) is fixedly connected to the top of the connecting frame (22), and the first vertical rod (214) is distributed on both ends of the connecting frame (22).
4. The detection device for the pre-embedded sleeve as described in claim 3, characterized in that: The second vertical frame (3) includes a second rectangular frame (31), a screw mechanism (32), multiple second sliders (33) and two second slide rails (34). Multiple second sliders (33) are spaced apart on the rear side of the second rectangular frame (31) in the vertical direction, and two second slide rails (34) extend in the vertical direction and are fixed on the front side of the first rectangular frame (211). The second rectangular frame (31) is slidably connected to the first rectangular frame (21) through multiple second sliders (33) and second slide rails (34). The two ends of the screw mechanism (32) are rotatably connected to and limited to the two first crossbars (213). The middle part of the screw mechanism (32) is threadedly connected to the second rectangular frame (31). The screw mechanism (32) can drive the second rectangular frame (31) to slide in the up and down direction.
5. The detection device for the pre-embedded sleeve as described in claim 4, characterized in that: The screw mechanism (32) includes a turntable (321), a screw (322) and two bearing seats (323). The screw (322) passes through the two first crossbars (213) and the second rectangular frame (31) from top to bottom, and the screw (322) is threadedly connected to the second rectangular frame (31). The turntable (321) is fixed to the upper end of the screw (322). Two bearing seats (323) are respectively fitted onto the two ends of the screw (322), and the two bearing seats (323) are respectively fixed to the opposite sides of the two first crossbars (213). By driving the turntable (321) to rotate, the second rectangular frame (31) can be driven to slide relative to the first rectangular frame (211) in the vertical direction.
6. The detection device for the pre-embedded sleeve as described in claim 4, characterized in that: The second vertical frame (3) also includes multiple sliding components (35), which are fixed to the lower end face of the second rectangular frame (31) in the left-right direction. The sliding assembly (35) includes a housing (351), a fixed shaft (352), and a roller (353). The fixed shaft (352) extends in the front-back direction and is fixed to one end of the housing (351). The housing (351) extends in front of the second rectangular frame (31) and protrudes from its lower end face. An opening is provided on the top of the housing (351). The roller (353) is rotatably sleeved on the fixed shaft (352). The roller (353) protrudes from the upper surface of the housing (351) through the opening of the housing (351) and abuts against the lower end face of the third vertical frame (4) to support the third vertical frame (4) to slide in the left-right direction.
7. The detection device for the pre-embedded sleeve as described in claim 4, characterized in that: The third vertical frame (4) includes a third rectangular frame (41) and multiple clamping components (42). Multiple clamping members (42) are respectively distributed at the upper and lower ends of the third rectangular frame (41) and the second rectangular frame (31). The clamping member (42) includes a first long side extending in the front-back direction, and a second long side and a third long side perpendicular to the first long side. The second long side, the first long side, and the third long side are fixedly connected in sequence to form a U-shaped structure. The second long side is attached to and fixed to the second rectangular frame (31), and the third long side is attached to the third rectangular frame (41) to form an anti-detachment connection between the second rectangular frame (31) and the third rectangular frame (41).
8. The detection device for the pre-embedded sleeve as described in claim 1, characterized in that: The testing component (1) is a screw (322) extending in the front-to-back direction. The diameter of the screw (322) is suitable for matching the pre-embedded sleeve and can be inserted into the pre-embedded sleeve for testing.
9. The detection device for the pre-embedded sleeve as described in claim 1, characterized in that: The base assembly (5) includes a rectangular base frame (51), four legs (52), four casters (53) and a pull rod (54); Four casters (53) are respectively set at the four corners of the rectangular base frame (51). The first slide rail (24) is fixedly connected to the upper surface of the rectangular base frame (51). Four support legs (52) are arranged adjacent to the four casters (53) and are movably connected to the rectangular base frame (51) in the vertical direction. The four support legs (52) cooperate to make the rectangular base frame (51) in a horizontal state. The pull rod (54) is rotatably connected to one end of the rectangular base frame (51).
10. The detection device for the pre-embedded sleeve as described in claim 9, characterized in that: The support leg (52) includes a support plate (521), a threaded rod (522) and two nuts (523). The threaded rod (522) is fixed above the support plate (521) and extends through the rectangular base frame (51) in the vertical direction. Two nuts (523) are threaded to the threaded rod (522) and are located on the upper and lower sides of the rectangular base frame (51) respectively to lock the position of the threaded rod (522).