Clutch chuck gap tooth setting instrument

CN224802347UActive Publication Date: 2026-09-25GUANGZHOU MINGKAI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202522585181.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-09-25
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

但是,目前没有测量工具去直接测量两者之间的间隙,一般通过千分表和一些辅助用具分别测量出数值后再通过计算出两者之间的实际间隙,再选配合适厚度的垫片

Benefits of technology

[0013]本实用新型上述技术方案中的一个技术方案至少具有如下优点或有益效果之一:测量时,将测量座的放置到皮带轮摩擦驱动面上,检测基准面与皮带轮摩擦驱动面贴合,测量面与压缩机主轴端面贴合,从千分表上得出数据A,再将测量座放置到吸盘摩擦驱动面,检测基准面与吸盘摩擦驱动面贴合,第一部插入吸盘主轴孔,测量面与吸盘主轴孔内的压缩机主轴端面配合面贴合,从千分表上得出数据B,通过数据A和数据B计算出安装间隙,再选配合适厚度的垫片放置到压缩机主轴端面上,将吸盘安装。本实用新型操作简单,计算简单,方便选配合适厚度的垫片。

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Abstract

The utility model discloses a clutch chuck gap tooth matching instrument, including measuring seat and micrometer, the lower end surface of measuring seat is provided with detection datum plane, and the lower end of measuring seat is provided with first cavity, and the lower end of first cavity is open, and detection datum plane sets up at the open place outside of first cavity, the working end of micrometer is connected with the measuring head in first cavity, and the measuring head has first, and the lower end surface of first is provided with measuring surface. When measuring, detection datum plane and belt pulley friction drive surface are pasted together, and measuring surface and compressor main shaft end surface are pasted together, and data A is obtained, and then detection datum plane and chuck friction drive surface are pasted together, and first is inserted into chuck main shaft hole, and measuring surface and compressor main shaft end surface cooperation surface in chuck main shaft hole are pasted together, and data B is obtained, and the installation gap is calculated through data A and data B, and the pad of appropriate thickness is selected and placed to compressor main shaft end surface, and the chuck is installed. The utility model is simple to operate, and simple to calculate, and it is convenient to select the appropriate pad.
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Description

Technical Field

[0001] This utility model belongs to the field of auxiliary measuring device technology, and more specifically, relates to a clutch chuck clearance gear matching instrument. Background Technology

[0002] An air conditioning electromagnetic clutch typically includes components such as a pump body, pump shaft, pulley, electromagnet, and suction cup. The suction cup is attracted by the electromagnet and comes into contact with the friction drive surface of the pulley. The compressor is driven by electromagnetic force and the friction between the two surfaces. However, due to issues with machining and installation precision, the clearance between the suction cup and the friction drive surface of the pulley varies in each clutch. Shims need to be added during installation to adjust this clearance. Currently, there is no measuring tool to directly measure this clearance. Generally, a dial indicator and some auxiliary tools are used to measure the values, and then the actual clearance is calculated before selecting a shim of appropriate thickness. However, existing measuring tools have limitations in reference and measurement accuracy, leading to errors in the required clearance. Therefore, a convenient measuring and calculation tool is needed. Utility Model Content

[0003] The main purpose of this utility model is to provide a clutch chuck clearance matching instrument, which facilitates measurement, calculation of clearance, and selection of shims of appropriate thickness.

[0004] According to a first aspect of the present invention, a clutch chuck clearance gear matching instrument is provided, comprising:

[0005] A measuring base, wherein a detection reference surface is provided on the lower end surface of the measuring base, and a first cavity is provided at the lower end of the measuring base, the lower end of the first cavity being open, and the detection reference surface is provided on the outside of the opening of the first cavity;

[0006] The dial indicator has its working end inserted into the first cavity from the upper end of the measuring base and connected to the probe inside the first cavity. The probe has a first part that can be inserted into the spindle hole of the suction cup, and the lower end face of the first part is provided with a measuring surface.

[0007] In a specific embodiment of this utility model, a boss is provided at the upper end of the measuring base, and a mounting hole is provided in the middle of the boss. The working end of the dial indicator passes through the mounting hole and is placed in the first cavity.

[0008] In a specific embodiment of this utility model, the side wall of the boss is provided with a fastening hole and a fastener that rotates in the fastening hole. After the fastener is screwed into the fastening hole, the end face of the fastener can contact the dial indicator located in the mounting hole.

[0009] In a specific embodiment of this utility model, an opening is provided on the side wall of the measuring seat, and the opening communicates with the first cavity.

[0010] In a specific embodiment of this utility model, the working end of the dial indicator is provided with a mounting hole, and the upper end of the probe is provided with a mounting rod that matches the mounting hole.

[0011] In a specific embodiment of this utility model, an internal thread is installed in the mounting hole, and an external thread that matches the internal thread is provided on the outer surface of the mounting rod.

[0012] In a specific embodiment of this utility model, a reference plate is further included, and a zeroing reference surface is provided on the upper end surface of the reference plate.

[0013] One of the above-mentioned technical solutions of this utility model has at least one of the following advantages or beneficial effects: During measurement, the measuring seat is placed on the friction drive surface of the pulley, the detection reference surface is in contact with the friction drive surface of the pulley, and the measuring surface is in contact with the end face of the compressor main shaft. Data A is obtained from the dial indicator. Then, the measuring seat is placed on the friction drive surface of the suction cup, the detection reference surface is in contact with the friction drive surface of the suction cup, and the first part is inserted into the main shaft hole of the suction cup. The measuring surface is in contact with the mating surface of the end face of the compressor main shaft inside the main shaft hole of the suction cup. Data B is obtained from the dial indicator. The installation gap is calculated using data A and data B. Then, a shim of appropriate thickness is selected and placed on the end face of the compressor main shaft to install the suction cup. This utility model is simple to operate, simple to calculate, and convenient to select a shim of appropriate thickness. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a front view of one embodiment of the present invention;

[0016] Figure 2 yes Figure 1 Sectional view along the middle AA direction;

[0017] Figure 3 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of one embodiment of the present invention when placed on the friction drive surface of a pulley for measurement;

[0019] Figure 5 This is a schematic diagram of one embodiment of the present invention when placed on the friction drive surface of the suction cup for measurement. Detailed Implementation

[0020] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0021] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more features.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection or a connection that can communicate with each other; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two elements, an indirect connection, or an interaction between two elements.

[0025] The following disclosure provides many different implementation methods or examples for different solutions to implement this utility model.

[0026] Reference Figures 1 to 5 As shown, the clutch chuck clearance gear matching instrument includes:

[0027] The measuring seat 10 has a detection reference surface on its lower end surface and a first cavity 11 at its lower end. The lower end of the first cavity 11 is open, and the detection reference surface is located outside the opening of the first cavity 11.

[0028] The dial indicator 20 has its working end inserted into the first cavity 11 from the upper end of the measuring base 10 and connected to the probe 15 inside the first cavity 11. The probe 15 has a first part that can be inserted into the spindle hole of the suction cup, and the lower end surface of the first part is provided with a measuring surface.

[0029] During measurement, the measuring seat 10 is placed on the pulley friction drive surface 30, with the reference surface of the test fitting against the pulley friction drive surface 30 and the measuring surface fitting against the compressor main shaft end face. Figure 4 As shown, data A is obtained from the dial indicator 20. The measuring base 10 is then placed on the suction cup friction drive surface 40, with the reference surface of the measurement aligned with the suction cup friction drive surface 40. The first part is inserted into the suction cup spindle hole, and the measuring surface mates with the compressor spindle end face mating surface within the suction cup spindle hole. (Figure) Figure 5 As shown, data B is obtained from dial indicator 20. The installation gap is calculated using data A and data B. Then, a shim of appropriate thickness is selected and placed on the end face of the compressor spindle before installing the suction cup. This invention is simple to operate, easy to calculate, and convenient for selecting a shim of appropriate thickness.

[0030] It should be noted that the dial indicator 20 is a digital dial indicator 20. The measuring base 10 is cylindrical.

[0031] In one embodiment of this utility model, a boss 16 is provided at the upper end of the measuring base 10, and a mounting hole 13 is provided in the middle of the boss 16. The working end of the dial indicator 20 passes through the mounting hole 13 and is placed in the first cavity 11. The outer diameter of the boss 16 is smaller than the outer diameter of the measuring base 10.

[0032] In one embodiment of this utility model, the side wall of the boss 16 is provided with a fastening hole 14 and a fastener that rotates within the fastening hole 14. After the fastener is screwed into the fastening hole 14, the end face of the fastener can contact the dial indicator 20 located in the mounting hole 13 to limit the position of the dial indicator 20. The fastener can be a bolt. It should be noted that the fastener contacts the outer surface of the dial indicator 20 to achieve fixation. The fastener does not contact the retractable working end of the dial indicator 20 to ensure that the working end of the dial indicator 20 can work normally.

[0033] In one embodiment of this utility model, an opening 12 is provided on the side wall of the measuring base 10, and the opening 12 communicates with the first cavity 11. The opening 12 is used to observe the position of the probe 15 and the position of the detection reference surface, so as to facilitate the probe 15 to contact the end face of the spindle, so as to facilitate the insertion of the first part after aligning it with the spindle hole of the suction cup.

[0034] In one embodiment of this utility model, the working end of the dial indicator 20 is provided with a mounting hole 13, and the upper end of the probe 15 is provided with a mounting rod that is adapted to the mounting hole 13.

[0035] In one embodiment of this utility model, an internal thread is installed in the mounting hole 13, and an external thread adapted to the internal thread is provided on the outer surface of the mounting rod. Of course, the mounting rod and the mounting hole 13 can also be connected and fixed by a snap-fit ​​method.

[0036] In one embodiment of this utility model, a reference plate 50 is further included, the upper surface of which is provided with a zero-adjustment reference surface. Before measurement, a calibration and zeroing operation must be performed. Specifically, the measuring base 10 is placed on the reference plate 50, the detection reference surface is in contact with the zero-adjustment reference surface, and the measuring surface is in contact with the zero-adjustment reference surface, thus performing a zeroing calibration operation on the dial indicator 20.

[0037] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A clutch chuck clearance gear matching instrument, characterized in that, include: A measuring base, wherein a detection reference surface is provided on the lower end surface of the measuring base, and a first cavity is provided at the lower end of the measuring base, the lower end of the first cavity being open, and the detection reference surface is provided on the outside of the opening of the first cavity; The dial indicator has its working end inserted into the first cavity from the upper end of the measuring base and connected to the probe inside the first cavity. The probe has a first part that can be inserted into the spindle hole of the suction cup, and the lower end face of the first part is provided with a measuring surface.

2. The clutch chuck clearance gear matching instrument according to claim 1, characterized in that, The upper end of the measuring base is provided with a boss, and the middle part of the boss is provided with a mounting hole. The working end of the dial indicator passes through the mounting hole and is placed in the first cavity.

3. The clutch chuck clearance gear matching instrument according to claim 2, characterized in that, The side wall of the boss is provided with a fastening hole and a fastener that rotates in the fastening hole. After the fastener is screwed into the fastening hole, the end face of the fastener can contact the dial indicator located in the mounting hole.

4. The clutch chuck clearance gear matching instrument according to claim 1, characterized in that, An opening is provided on the side wall of the measuring seat, and the opening communicates with the first cavity.

5. The clutch chuck clearance gear matching instrument according to claim 1, characterized in that, The dial indicator has a mounting hole at its working end, and the upper end of the probe has a mounting rod that matches the mounting hole.

6. The clutch chuck clearance gear matching instrument according to claim 5, characterized in that, The mounting hole is fitted with an internal thread, and the outer surface of the mounting rod is provided with an external thread that matches the internal thread.

7. The clutch chuck clearance gear matching instrument according to any one of claims 1 to 6, characterized in that, It also includes a reference plate, the upper surface of which is provided with a zeroing reference surface.