An integrated tooling

Abstract

The utility model discloses an integrated tool relates to production frock field, including frock seat, size mechanism and sealing mechanism, the frock seat is used to install radiator, size mechanism is equipped with the detection end for detecting radiator size, sealing mechanism is equipped with the sealing end for sealing radiator, and the integrated tool is configured as the size mechanism with the sealing mechanism along the extension direction interval arrangement of pipe mouth corresponding to the pipe mouth. The utility model can reduce the installation positioning time of radiator, improves the detection efficiency of radiator.

Description

Technical Field

[0001] This utility model belongs to the field of production tooling technology, and specifically relates to an integrated tooling. Background Technology

[0002] Existing radiators require an inspection process during production to reject defective products. However, the existing dimensional inspection fixtures and leak-proof inspection fixtures are independent of each other, affecting the inspection efficiency of radiators. Utility Model Content

[0003] The purpose of this utility model is to provide an integrated tooling to solve one or more technical problems existing in the prior art.

[0004] The technical solution adopted to solve the above-mentioned technical problems is as follows: This utility model discloses an integrated tooling, comprising: A fixture for mounting a radiator; A dimensional mechanism, wherein the dimensional mechanism is provided with a detection end for detecting the size of the heat sink; A sealing mechanism, wherein the sealing mechanism is provided with a sealing end for sealing the radiator; The radiator includes a nozzle, and the integrated tooling is configured such that the dimensional mechanism and the sealing mechanism corresponding to the nozzle are arranged at a distance along the extension direction of the nozzle.

[0005] The present invention offers at least the following advantages: the integrated fixture integrates a dimensional measuring mechanism and a sealing mechanism. The measuring mechanism's detection end is used to measure the dimensions of the radiator, and the sealing mechanism's sealing end is used to seal the radiator's pipe openings, thereby testing the radiator's leak-proof function. Therefore, the radiator only needs to be positioned and installed with the integrated fixture to accurately achieve dimensional and leak-proof testing, eliminating the need for repeated positioning with existing measuring and leak-proof fixtures, reducing the positioning time required for the radiator, and improving the radiator's testing efficiency.

[0006] The sizing mechanism and sealing mechanism corresponding to the pipe opening are arranged at intervals along the extension direction of the pipe opening. Therefore, both the sizing mechanism and the sealing mechanism can perform sizing and leak prevention tests on the pipe opening respectively. The two do not interfere with each other, ensuring that the integrated tooling can perform sizing and leak prevention tests on the pipe opening of the radiator.

[0007] As a further improvement to the above technical solution, the dimensional mechanism includes a first driving component and a detection component, the first driving component is connected to the tooling base, and the output end of the first driving component is connected to the detection component.

[0008] As a further improvement to the above technical solution, the detection element is provided with a detection hole that has a dimensional deviation from the pipe opening, and the detection end is the detection hole that is fitted onto the pipe opening.

[0009] As a further improvement to the above technical solution, the detection component is a detection block that passes through the heat sink, and the detection end is the detection block.

[0010] As a further improvement to the above technical solution, the integrated tooling also includes a travel mechanism, which includes an electromagnetically induced magnetic component and a sensing component. The output end of the first driving component is connected to the magnetic component, and the sensing component is connected to the tooling base.

[0011] As a further improvement to the above technical solution, the sealing mechanism includes a second driving member and a sealing member. The second driving member is connected to the tooling base, and the output end of the second driving member is connected to the sealing member. The sealing member is provided with a sealing hole fitted onto the pipe opening, and the sealing hole is the sealing end.

[0012] As a further improvement to the above technical solution, the tooling base is connected to two positioning reference blocks for positioning the heat sink, and the positioning reference blocks are provided with positioning blocks for inserting the heat sink.

[0013] As a further improvement to the above technical solution, one of the positioning reference blocks is provided with two positioning blocks spaced apart, and a movable hole is provided between the two positioning blocks, and a detection block passes through the movable hole.

[0014] As a further improvement to the above technical solution, the tooling base is connected to a clamping drive, and the output end of the clamping drive is connected to a clamping member for abutting the heat sink against the tooling base.

[0015] As a further improvement to the above technical solution, the clamping drive component is a rotary cylinder. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram of the overall structure of the integrated tooling provided in this embodiment of the utility model; Figure 2 yes Figure 1 An enlarged structural diagram at point A; Figure 3 This is a cross-sectional view of the integrated tooling provided in this embodiment of the utility model; Figure 4 This is a cross-sectional view of another location of the integrated tooling provided in this embodiment of the utility model.

[0017] The following labels are shown in the attached diagram: 100. Integrated tooling; 200. Tooling base; 210. Guide component; 310. First driving component; 320. Detection component; 321. Detection hole; 322. Detection block; 330. Elevating nut; 410. Second drive component; 420. Seal; 430. Sealing hole; 510. Sensor; 520. Mounting rod; 600, Positioning reference block; 610, Positioning block; 700. Clamping drive component; 710. Pressing component; 800, radiator; 810, pipe opening; 820, positioning hole. Detailed Implementation

[0018] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0019] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, the use of terms such as "several" means one or more, with "multiple" meaning two or more. Terms like "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of terms like "first," "second," and "third" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, the quantity of indicated technical features, or the sequential relationship between indicated technical features.

[0021] It should be noted that in the attached diagram, the X direction points from the rear to the front of the integrated tooling; the Y direction points from the right to the left of the integrated tooling; and the Z direction points from the bottom to the top of the integrated tooling.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] In related technologies, dimensional inspection fixtures are used to inspect the dimensions of radiators separately, and leak-proof inspection fixtures are used to inspect the leak-proof function of radiators separately. This means that when radiators are inspected for dimensions and leak-proof functions separately, they need to be repositioned on the fixtures, which increases inspection time and reduces inspection and production efficiency.

[0024] However, the existing dimensional inspection fixtures overlap with the radiator nozzle inspection locations of the leak detection fixtures, making it difficult to integrate the dimensional inspection fixtures and the leak detection fixtures.

[0025] Reference Figures 1 to 4 Several embodiments of the integrated tooling of this utility model are given below.

[0026] like Figures 1 to 4 As shown, the integrated fixture 100 of this embodiment includes a fixture base 200, a dimensional mechanism, and a sealing mechanism. Specifically, the fixture base 200 is used to mount the radiator 800, fixing the radiator 800 on the fixture base 200 for easy dimensional and leak-proof testing. The dimensional mechanism has a detection end for detecting the dimensions of the radiator 800 to check whether the dimensions of the radiator 800 are within acceptable limits. The sealing mechanism has a sealing end for sealing the radiator 800 to test the leak-proof function of the sealing mechanism.

[0027] It is understandable that the dimensional mechanism and the sealing mechanism corresponding to the radiator 800 port 810 are arranged at intervals along the extension direction of the port 810, so that the dimensional mechanism and the sealing mechanism can perform dimensional detection and leak prevention detection on the port 810 respectively without interfering with each other.

[0028] Thus, when the integrated fixture 100 is running, the detection end of the dimensional mechanism performs dimensional checks on the pipe opening 810 or other parts of the radiator 800. If the dimensional checks at multiple locations of the radiator 800 are qualified, the sealing end of the sealing mechanism seals the pipe opening 810 of the radiator 800 to perform leak prevention testing. The integrated fixture 100 integrates the dimensional mechanism and the sealing mechanism, so that the radiator 800 only needs to be positioned once when it is installed in the fixture base 200, and dimensional checks and leak prevention tests can be performed sequentially without repeatedly disassembling and placing another fixture, reducing the time required for positioning the radiator 800 and improving the testing efficiency of the radiator 800.

[0029] Understandably, if the dimensional mechanism detects that the radiator 800 is not dimensionally correct, there is no need to perform a leak prevention test. The incorrect radiator 800 can be directly removed from the fixture 200 and placed into another radiator 800 for testing, thereby further improving testing efficiency.

[0030] It is understandable that the dimensional mechanism includes a first driving component 310 and a detection component 320, such as Figure 2 and Figure 4As shown. Specifically, the first driving component 310 is connected to the tooling base 200, and the output end of the first driving component 310 is connected to the detection component 320. Thus, when the first driving component 310 is activated, the output end of the first driving component 310 drives the detection component 320 to pass through or fit over the heat sink 800, thereby performing dimensional detection.

[0031] Furthermore, the first drive unit 310 is equipped with a pressure sensor. When the detection unit 320 moves to abut against the heat sink 800 or the output end of the first drive unit 310 extends to its limit, the pressure sensor detects the pressure and sends a signal to the first drive unit 310, causing the first drive unit 310 to automatically shut down. This prevents the first drive unit 310 from still driving the detection unit 320 to move when the heat sink 800 is not up to standard and is abutted by the detection unit 320, which would cause the first drive unit 310 to interfere with the structure of the fixture base 200 that fixes the heat sink 800, resulting in damage to the integrated fixture 100.

[0032] Understandably, there are multiple dimensional measuring mechanisms, and the number of these mechanisms is set according to the required number of dimensional measurements for the product.

[0033] In this embodiment, the detection element 320 corresponding to the nozzle 810 is provided with a detection hole 321, such as... Figure 2 and Figure 3 As shown, the detection hole 321 and the pipe opening 810 have a dimensional deviation. The diameter of the detection hole 321 is larger than the pipe diameter of the pipe opening 810, and the detection end is the detection hole 321. When the first driving member 310 is started, the output end of the first driving member 310 drives the detection member 320 to move, so that the detection hole 321 fits onto the pipe opening 810.

[0034] Thus, the size of the pipe opening 810 is detected by fitting the detection hole 321 onto the pipe opening 810. When the size of the pipe opening 810 is qualified, the detection element 320 driven by the first driving element 310 will adjust the distance between the hole wall of the detection hole 321 and the pipe wall of the pipe opening 810 until the extension length of the first driving element 310 reaches its limit. At this point, the detection element 320 is fitted into the pipe opening 810 with a certain distance, and the detection element 320 does not affect the sealing effect of the sealing end on the pipe opening 810. When the size of the pipe opening 810 is unqualified, the detection element 320 driven by the first driving element 310 will cause the hole wall of the detection hole 321 to contact the pipe wall of the pipe opening 810, causing the first driving element 310 to automatically close under pressure.

[0035] It is understandable that the detection element 320 corresponding to the nozzle 810 can be sheet-like to reduce the thickness of the detection element 320 and further ensure that the detection element 320 does not interfere with the sealing mechanism.

[0036] Understandably, the radiator 800 includes two inlets 810 for water inlet and outlet, respectively, such as Figure 3As shown. Correspondingly, the two dimensional mechanisms are respectively opposite to the two nozzles 810, that is, the two detection elements 320 are respectively provided with detection holes 321.

[0037] It is understandable that the detection component 320 can be the detection block 322, that is, the detection end is the detection block 322, such as Figure 4 As shown. Specifically, the output terminal of the first driving component 310 is connected to the detection block 322 to drive the detection block 322 through the heat sink 800. When the size of the heat sink 800 is not up to standard, the detection block 322 connects to the heat sink 800, thereby realizing the size detection of the heat sink 800.

[0038] It is understandable that the detection block 322 is connected to the output end of the first driving component 310 using a shim nut 330 to adjust the height of the detection block 322, such as... Figure 4 As shown.

[0039] In some embodiments, the quality of the inspection dimension can be determined by manually observing the movement length of the inspection piece 320.

[0040] In this embodiment, the integrated tooling 100 includes a travel mechanism, which includes a magnetic component and a sensing component 510. Specifically, the output end of the first driving component 310 is connected to the magnetic component, and the sensing component 510 is connected to the tooling base 200, such as... Figure 2 As shown.

[0041] Thus, the first driving element 310 simultaneously moves the detection element 320 and the magnetic element. When the dimensions of the heat sink 800 are within acceptable limits, the first driving element 310 moves the magnetic element to its end point. At this time, the electromagnetic field generated by the energized sensing element 510 changes due to the magnetic field of the magnetic element. Therefore, the sensing element 510 sends a signal to the integrated fixture 100, indicating that the dimensions of the heat sink 800 are within acceptable limits. When the dimensions of the heat sink 800 are not within acceptable limits and it is abutted by the detection element 320, the first driving element 310 shuts off. The travel length of the magnetic element is insufficient to change the electromagnetic field of the sensing element 510. Therefore, the sensing element 510 cannot obtain the magnetic field signal of the magnetic element, and the dimensions of the heat sink 800 are not within acceptable limits.

[0042] Understandably, the sensor 510 is mounted on the fixture 200 to facilitate the installation of a power supply on the fixture 200, thus easily enabling the sensor 510 to be powered on.

[0043] In other embodiments, the sensing element 510 may be connected to the output terminal of the first driving element 310, and the magnetic element may be connected to the tooling base 200.

[0044] It is understood that the magnetic component can be located at the end of the first driving component 310, and the sensing component 510 can be located on the tooling base 200 according to the position of the magnetic component.

[0045] In this embodiment, the travel mechanism opposite to the port 810 also includes a mounting rod 520. The mounting rod 520 is connected to the output end of the first driving member 310. A magnetic element is disposed on the mounting rod 520. The sensing element 510 is arranged in a ring shape. The first driving member 310 drives the mounting rod 520 to pass through the ring-shaped sensing element 510.

[0046] It is understood that the sealing mechanism includes a second drive element 410 and a sealing element 420, such as Figure 2 and Figure 3 As shown. Specifically, the second driving member 410 is connected to the tooling base 200, and the output end of the second driving member 410 is connected to the sealing member 420. The sealing member 420 is provided with a sealing hole 430 sleeved on the pipe opening 810, and the sealing hole 430 is the sealing end.

[0047] With this configuration, the sealing hole 430 is fitted outside the pipe opening 810, thereby sealing the pipe opening 810 of the radiator 800 and facilitating subsequent leak detection.

[0048] It is understandable that the first driving component 310 and the second driving component 410 can be linear motion mechanisms such as hydraulic cylinders, electric cylinders, and lead screw motors.

[0049] In this embodiment, both the first drive member 310 and the second drive member 410 are linear cylinders.

[0050] It is understandable that the tooling base 200 connects to two positioning reference blocks 600, such as Figure 2 and Figure 4 As shown, the positioning reference block 600 is used to position the radiator 800 from the top and bottom, left and right and front and back directions to ensure that the radiator 800 is accurately installed on the integrated tooling 100 and to ensure that the dimensional mechanism and sealing mechanism can accurately detect the radiator 800.

[0051] It is understandable that when the radiator 800 is installed on the integrated fixture 100 from front to back, the two rear end faces of the radiator 800 in the vertical direction are in contact with the front end faces of the two positioning reference blocks 600 arranged vertically, so as to achieve the front and rear positioning of the radiator 800.

[0052] It is understandable that the heat sink 800 is connected to two positioning holes 820. Correspondingly, the positioning reference block 600 is provided with a positioning block 610. In this way, the positioning reference block 600 achieves relative positioning between the heat sink 800 and the integrated tooling 100 by embedding the positioning block 610 into the positioning holes 820. Figure 2 As shown.

[0053] In this embodiment, the lower positioning block 610 is a cube with a cross-sectional area that increases from front to back. The positioning hole 820 at the lower end of the heat sink 800 is fitted onto the lower cube positioning block 610. The positioning hole 820 is connected to the wall of the positioning block 610 in the left-right and up-down directions, thereby positioning the lower end of the heat sink 800 in the left-right and up-down directions.

[0054] In this embodiment, the upper positioning block 610 includes two blocks spaced apart in the left-right direction, such as... Figure 2 As shown. The positioning hole 820 at the upper end of the heat sink 800 is fitted onto the two positioning blocks 610 located above. The positioning hole 820 avoids the left and right walls that are far apart from the two positioning blocks 610, thus achieving the positioning of the upper end of the heat sink 800 in the left and right directions.

[0055] It is understandable that the positioning reference block 600 located above has a movable hole, which is located between the two positioning blocks 610 above. The output end of the first driving member 310 drives the detection block 322 to pass through the movable hole to perform dimensional detection on the heat sink 800.

[0056] It is understandable that the tooling base 200 is connected to a clamping drive 700, and the output end of the clamping drive 700 is connected to a clamping element 710, such as... Figures 2 to 4 As shown. The clamping member 710 is used to press the heat sink 800 onto the fixture base 200 from front to back, so that the heat sink 800 is in close contact with the positioning reference block 600, ensuring that the heat sink 800 is positioned in front of and behind the integrated fixture 100.

[0057] In this embodiment, the clamping drive 700 is a rotary cylinder. Specifically, when the radiator 800 is mounted on the integrated fixture 100, the output end of the rotary cylinder drives the clamping member 710 to rotate, causing the clamping member 710 to rotate to the front of the radiator 800. The output end of the rotary cylinder then drives the clamping member 710 to move backward, thereby abutting against the radiator 800 and pressing the radiator 800 backward onto the integrated fixture 100.

[0058] In this embodiment, the clamping component 710 is a clamping rubber block.

[0059] It is understandable that the tooling base 200 may be provided with at least two guide members 210, such as Figure 1 As shown, the distance between the two guide members 210 gradually increases from back to front to guide the radiator 800 to be installed on the integrated fixture 100 from the left and right directions.

[0060] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. An integrated tooling, characterized in that, Including: A fixture for mounting a radiator; A dimensional mechanism, wherein the dimensional mechanism is provided with a detection end for detecting the size of the heat sink; A sealing mechanism, wherein the sealing mechanism is provided with a sealing end for sealing the radiator; The radiator includes a nozzle, and the integrated tooling is configured such that the dimensional mechanism and the sealing mechanism corresponding to the nozzle are arranged at a distance along the extension direction of the nozzle.

2. The integrated tooling according to claim 1, characterized in that, The dimensional mechanism includes a first driving component and a detection component. The first driving component is connected to the tooling base, and the output end of the first driving component is connected to the detection component.

3. The integrated tooling according to claim 2, characterized in that, The detection element is provided with a detection hole that has a dimensional deviation from the pipe opening, and the detection end is the detection hole that is fitted onto the pipe opening.

4. The integrated tooling according to claim 3, characterized in that, The detection component is a detection block that passes through the radiator, and the detection end is the detection block.

5. The integrated tooling according to claim 2, characterized in that, It also includes a travel mechanism, which includes a magnetic component and a sensing component for electromagnetic induction. The output end of the first driving component is connected to the magnetic component, and the sensing component is connected to the tooling base.

6. The integrated tooling according to claim 2, characterized in that, The sealing mechanism includes a second driving member and a sealing member. The second driving member is connected to the tooling base, and the output end of the second driving member is connected to the sealing member. The sealing member has a sealing hole fitted onto the pipe opening, and the sealing hole is the sealing end.

7. The integrated tooling according to claim 4, characterized in that, The tooling base is connected to two positioning reference blocks for positioning the radiator, and the positioning reference blocks are provided with positioning blocks for inserting the radiator.

8. The integrated tooling according to claim 7, characterized in that, One of the positioning reference blocks has two positioning blocks spaced apart, with a movable hole between the two positioning blocks, and a detection block passes through the movable hole.

9. The integrated tooling according to claim 1, characterized in that, The fixture is connected to a clamping drive, and the output end of the clamping drive is connected to a clamping member for abutting the radiator against the fixture.

10. The integrated tooling according to claim 9, characterized in that, The clamping drive component is a rotary cylinder.

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