Instrument installation module for modular outfitting quay platform

Abstract

The utility model relates to a kind of instrument installation module for assembly type outfitting wharf platform, comprising: module main body, sensor pedestal, sensor, processing unit and vibration isolation system.Compared with prior art, the utility model is set on pile cap by module main body modular assembly, forms integral outfitting wharf structure, can improve the construction efficiency of outfitting wharf;Several sensors are arranged in sensor pedestal, and are electrically connected with processing unit, realize the integration of a variety of environmental parameter monitoring, also can resist environmental interference to a certain extent;Vibration isolation system includes first vibration isolator and second vibration isolator, first vibration isolator is located between module main body and sensor pedestal, second vibration isolator is arranged at the bottom of module main body and directly connected with pile cap, forms double buffering mechanism, not only reduces the vibration transmission of sensor pedestal lateral, but also reduces the transmission of wharf under wave vibration and land vibration, is favorable to guarantee sensor detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of outfitting dock technology, and in particular to an instrument installation module for prefabricated outfitting dock platforms. Background Technology

[0002] Outfitting wharves play a crucial role in shipbuilding and repair. They are the sites for ship outfitting operations, responsible for the installation, commissioning, and maintenance of various equipment and systems on board. The construction quality and efficiency of outfitting wharves directly affect the ship's construction cycle, quality, and cost.

[0003] Because outfitting wharves are used for the outfitting and commissioning of ships, their functional structural design needs to consider many factors, and the construction process often requires complex construction techniques and a large workforce. Many operations during ship outfitting require the use of various equipment for testing to accurately capture key data. However, traditional testing methods involve dispersed equipment, lack of coordination between testing units, making real-time monitoring and integrated management difficult. This results in cumbersome and inefficient data acquisition processes, which are also susceptible to interference from the wharf environment, affecting measurement accuracy and consequently impacting the quality and efficiency of ship outfitting.

[0004] Therefore, it is necessary to develop a new type of instrument installation module for prefabricated outfitting dock platforms to improve the problems existing in related technologies. Utility Model Content

[0005] The purpose of this utility model is to provide an instrument installation module for a prefabricated outfitting wharf platform, which enables integrated monitoring based on the modular assembly of the outfitting wharf, while also having better anti-interference capabilities.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] This utility model provides an instrument installation module for a prefabricated outfitting wharf platform, comprising: a module body, a sensor base, sensors, a processing unit, and a vibration isolation system; the module body is mounted on a pile cap for assembly to form an outfitting wharf; the sensor base is mounted on the module body for housing the sensors and forming a wharf panel; a plurality of sensors are mounted within the sensor base for monitoring the wharf environment; the processing unit is electrically connected to a plurality of processors for acquiring and processing information transmitted by the sensors; the vibration isolation system is used to reduce vibration transmission; wherein, the vibration isolation system includes a first vibration isolation component and a second vibration isolation component, the first vibration isolation component being disposed between the module body and the sensor base, and the second vibration isolation component being disposed at the bottom of the module body.

[0008] Furthermore, the upper surface of the module body is provided with a base receiving groove, the sensor base is disposed in the base receiving groove, and the first vibration isolation member is laid on the inner wall of the base receiving groove.

[0009] Furthermore, the main body of the module includes a crossbeam, a longitudinal beam, and a base plate. The crossbeam and the longitudinal beam are connected to each other, and the base plate is disposed at the bottom of the crossbeam and the longitudinal beam, together forming a cuboid-shaped base receiving groove. The first vibration isolation member is disposed on the inner surface of the crossbeam, the longitudinal beam, and the base plate.

[0010] Furthermore, the first vibration isolation element is a vibration isolation pad, the sensor base is in the shape of a cuboid, and the surface of the sensor base and the surface of the base receiving groove abut against each other through the first vibration isolation element.

[0011] Furthermore, the sensor includes a vibration sensor, with at least two vibration sensors respectively disposed on the top and side of the sensor base.

[0012] Furthermore, the sensor includes a temperature sensor, which is disposed on top of the sensor base.

[0013] Furthermore, the sensor includes a humidity sensor, and the top of the sensor base has an opening through which the humidity sensor is exposed to the sensor base.

[0014] Furthermore, the sensor includes an electromagnetic field strength sensor, and the material of the sensor base is non-magnetic aggregate high-performance concrete, fiber-reinforced composite material, or austenitic stainless steel.

[0015] Furthermore, the first vibration isolation element is a vibration isolation pad.

[0016] Furthermore, the second vibration isolation component is an air spring vibration isolator, a magnetorheological damper, or an active vibration isolation system.

[0017] Compared with the prior art, the instrument installation module for prefabricated outfitting wharf platforms provided by this utility model has the following advantages:

[0018] 1. The instrument installation module for prefabricated outfitting wharf platforms provided by this utility model is modularly assembled on pile caps to form an integrated outfitting wharf structure, which can improve the construction efficiency of outfitting wharves. Several sensors are installed in the sensor base and electrically connected to the processing unit to achieve integrated monitoring of multiple environmental parameters. The sensor base can also provide a certain degree of protection for the sensors and resist environmental interference. The vibration isolation system includes a first vibration isolation component and a second vibration isolation component. The first vibration isolation component is located between the module body and the sensor base, and the second vibration isolation component is located at the bottom of the module body and directly connected to the pile cap, forming a double buffer mechanism. This not only reduces the lateral vibration transmission of the sensor base, but also reduces the transmission of wave vibration and soil vibration under the wharf, which is conducive to ensuring the detection accuracy of the sensors.

[0019] 2. A base receiving groove is formed on the upper surface of the module body. The base receiving groove and the sensor base are matched in shape. The first vibration isolation component is evenly laid on the entire inner wall of the base receiving groove. There is no rigid contact between the sensor base and the groove. The vibration isolation coverage is large, which is conducive to further improving the detection accuracy of the sensor.

[0020] 3. The sensor includes a vibration sensor. At least two vibration sensors are installed at key points on the top and side of the sensor base, respectively. The vibration sensors form a height position difference and a horizontal position difference, and are electrically connected to the processing unit. This is beneficial for capturing vibrations in different directions and can also obtain sufficient time difference information to achieve multi-dimensional data analysis.

[0021] 4. The sensor also includes a temperature sensor, a humidity sensor, or an electromagnetic field strength sensor; the temperature sensor is embedded in the top of the sensor base to monitor changes in ambient heat; the humidity sensor is partially exposed on the top of the sensor base through an opening in the base to monitor ambient air humidity; the sensor base is made of a low magnetic permeability material to reduce interference from magnetic field monitoring. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the outfitting wharf in an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the instrument installation module in an embodiment of the present invention;

[0024] Figure 3 for Figure 2 The diagram shows the structural schematic of the main module.

[0025] Figure label:

[0026] 1. Main module; 11. Crossbeam; 12. Longitudinal beam; 13. Base plate;

[0027] 2. Sensor base;

[0028] 3. First vibration isolation component;

[0029] 41. Pile cap; 42. Pile body. Detailed Implementation

[0030] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. This embodiment is based on the technical solution of the present invention and provides detailed implementation methods and specific operating procedures; however, the scope of protection of the present invention is not limited to the following embodiments.

[0031] This utility model embodiment provides an instrument installation module for a prefabricated outfitting wharf platform, such as... Figure 1 and Figure 2 As shown, the instrument installation module includes: a module body 1, a sensor base 2, sensors, a processing unit, and a vibration isolation system; the module body 1 is mounted on the pile cap 41 for assembly to form an outfitting wharf; the sensor base 2 is mounted on the module body 1 for housing the sensors and forming the wharf panel; several sensors are mounted inside the sensor base 2 for monitoring the wharf environment; the processing unit is mounted inside the sensor base 2 and electrically connected to several processors for acquiring and processing the information transmitted by the sensors; the vibration isolation system is used to reduce vibration transmission; wherein, the vibration isolation system includes a first vibration isolation component 3 and a second vibration isolation component, the first vibration isolation component 3 is mounted between the module body 1 and the sensor base 2, the second vibration isolation component is mounted at the bottom of the module body 1, and the module body 1, the second vibration isolation component, and the pile cap 41 are arranged and connected in sequence along the vertical direction.

[0032] In some embodiments of this utility model, reference is made to... Figure 3 The upper surface of the module body 1 is provided with a base receiving groove, the sensor base 2 is set in the base receiving groove, and the first vibration isolation member 3 is laid on the inner wall of the base receiving groove.

[0033] In some embodiments of this utility model, reference is made to... Figure 3 The main body of the module 1 is made of concrete. The main body of the module 1 includes a crossbeam 11, a longitudinal beam 12 and a base plate 13. The crossbeam 11 and the longitudinal beam 12 are connected to each other. The base plate 13 is set at the bottom of the crossbeam 11 and the longitudinal beam 12, forming a rectangular base receiving groove. The first vibration isolation member 3 is set on the inner surface of the crossbeam 11, the longitudinal beam 12 and the base plate 13.

[0034] In some embodiments of this utility model, reference is made to... Figure 2 and Figure 3 The first vibration isolation component 3 is a vibration isolation pad. The sensor base 2 has a rectangular hollow structure. The top of the sensor base 2 is flush with the crossbeam 11 or longitudinal beam 12 of the module body 1, so that the top of the instrument mounting module is flat. The surface of the sensor base 2 and the surface of the base receiving groove are mutually abutted by the first vibration isolation component 3 as an intermediate component.

[0035] In some embodiments of this utility model, the sensor includes a vibration sensor, and at least two vibration sensors are respectively disposed on the top and side of the sensor base 2. The side can be the inner side surface other than the inner top surface and inner bottom surface of the sensor base 2.

[0036] In some embodiments of this invention, the sensor includes a temperature sensor, which is disposed on the top of the sensor base 2.

[0037] In some embodiments of this utility model, the sensor includes a humidity sensor, and the top of the sensor base 2 is provided with an opening, through which the humidity sensor is exposed to the sensor base 2.

[0038] It should be noted that the opening required for humidity sensor detection is extremely small and will not damage the structure of the dock panel.

[0039] In some embodiments of this utility model, the sensor includes an electromagnetic field strength sensor, and the material of the sensor base 2 is non-magnetic aggregate high-performance concrete, fiber-reinforced composite material, or austenitic stainless steel.

[0040] In some embodiments of this utility model, the first vibration isolation member 3 is a vibration isolation pad, and the material of the vibration isolation pad can be an elastic material such as rubber, polyurethane or silicone.

[0041] In some embodiments of this utility model, the second vibration isolation element is an air spring vibration isolator, a magnetorheological damper, or an active vibration isolation system. It should be noted that the air spring vibration isolator, the magnetorheological damper, or the active vibration isolation system can all be implemented using existing technologies known to those skilled in the art, and therefore will not be described in detail here.

[0042] In some embodiments of the present invention, a pre-embedded steel plate is provided inside the module body 1, and the pre-embedded steel plate extends out of the side of the module body 1 for connecting adjacent module bodies 1; the pre-embedded steel plate is arranged in a grid pattern on the side of the module body 1.

[0043] In some embodiments of this utility model, reference is made to... Figure 1 The instrument installation module is set on the pile cap 41, which is located at one end of the top of the pile body 42, and the other end is inserted into the soil layer in the water.

[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0046] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0047] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0048] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0049] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. An instrument installation module for a prefabricated outfitting wharf platform, characterized in that, include: The main body of the module (1) is set on the pile cap (41) and is used to assemble and form the outfitting wharf; A sensor base (2) is disposed on the module body (1) to accommodate the sensor and form a dock panel; Several sensors are installed in the sensor base (2) for monitoring the dock environment; A processing unit, electrically connected to several processors, is used to acquire and process the information transmitted by the sensor. Vibration isolation systems are used to reduce the transmission of vibrations; The vibration isolation system includes a first vibration isolation component (3) and a second vibration isolation component. The first vibration isolation component (3) is disposed between the module body (1) and the sensor base (2), and the second vibration isolation component is disposed at the bottom of the module body (1).

2. The instrument installation module according to claim 1, characterized in that, The upper surface of the module body (1) is provided with a base receiving groove, the sensor base (2) is disposed in the base receiving groove, and the first vibration isolation member (3) is laid on the inner wall of the base receiving groove.

3. The instrument installation module according to claim 2, characterized in that, The main body (1) of the module includes a crossbeam (11), a longitudinal beam (12) and a base plate (13). The crossbeam (11) and the longitudinal beam (12) are connected to each other. The base plate (13) is disposed at the bottom of the crossbeam (11) and the longitudinal beam (12) to form a rectangular base receiving groove. The first vibration isolation member (3) is disposed on the inner surface of the crossbeam (11), the longitudinal beam (12) and the base plate (13).

4. The instrument installation module according to claim 2, characterized in that, The first vibration isolation element (3) is a vibration isolation pad, the sensor base (2) is in the shape of a cuboid, and the surface of the sensor base (2) and the surface of the base receiving groove are in contact with each other through the first vibration isolation element (3).

5. The instrument installation module according to claim 1, characterized in that, The sensor includes a vibration sensor, and at least two vibration sensors are respectively disposed on the top and side of the sensor base (2).

6. The instrument installation module according to claim 1, characterized in that, The sensor includes a temperature sensor, which is disposed on top of the sensor base (2).

7. The instrument installation module according to claim 1, characterized in that, The sensor includes a humidity sensor, and the top of the sensor base (2) has an opening through which the humidity sensor is exposed to the sensor base (2).

8. The instrument installation module according to claim 1, characterized in that, The sensor includes an electromagnetic field strength sensor, and the material of the sensor base (2) is non-magnetic aggregate high-performance concrete, fiber-reinforced composite material or austenitic stainless steel.

9. The instrument installation module according to claim 1, characterized in that, The first vibration isolation element (3) is a vibration isolation pad.

10. The instrument mounting module according to any one of claims 1 to 8, characterized in that, The second vibration isolation component is an air spring vibration isolator, a magnetorheological damper, or an active vibration isolation system.

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