Automatic pipe welding temperature monitoring and recording device

Abstract

The utility model discloses a kind of automatic welding temperature monitoring recording devices of pipeline, including mounting seat, the top of mounting seat one side is equipped with the recorder main body for welding pipeline temperature record, the top of mounting seat other side is equipped with the power supply battery for the power supply of the recorder main body, the top of mounting seat is equipped with the fixed tool for fixing mounting seat on pipeline. The utility model integrates recorder main body with power supply battery, cooperates fixed tool and can rotate synchronously with pipe, realize the automatic monitoring and real-time recording of welding gap and preheating temperature, avoid artificial error;Fixed tool is installed conveniently, and different pipe diameter pipeline can be adapted;Thermocouple can rotate accurately and stably with pipeline, and monitor welding position temperature, provide reliable data for welding quality control, fill the market gap, and application prospect is broad.

Description

Technical Field

[0001] This utility model relates to the field of automatic pipeline welding temperature monitoring technology, and in particular to an automatic pipeline welding temperature monitoring and recording device. Background Technology

[0002] In the field of automated pipeline welding, welding quality is closely related to temperature control during the welding process. Accurate monitoring and recording of the temperature during welding, especially the interpass temperature and preheating temperature of the weld joint, plays a crucial role in ensuring welding quality. However, in existing automated pipeline welding technologies, the continuous rotation of the workpiece during welding presents numerous challenges to temperature monitoring and recording.

[0003] Currently, the common method is to manually measure the temperature during the welding process using a handheld thermometer and then manually record the relevant temperature data. This method has significant drawbacks: firstly, manual operation makes it difficult to guarantee the timeliness and accuracy of temperature measurements, making real-time and continuous temperature monitoring impossible; secondly, manual data recording is not only inefficient but also prone to errors, hindering subsequent analysis and traceability of welding process temperature data. More importantly, there is a lack of products on the market that can automatically record the temperature during the welding process, failing to meet the urgent need for automatic temperature monitoring and recording in automated pipeline welding. Utility Model Content

[0004] The purpose of this invention is to provide an automatic pipeline welding temperature monitoring and recording device. The recorder body is integrated with the power supply battery, and with the help of a fixed fixture, it can rotate synchronously with the pipe to realize automatic monitoring and real-time recording of the inter-weld temperature and preheating temperature, avoiding human error. The fixed fixture is easy to install and can be adapted to pipes of different diameters. The thermocouple can accurately and stably monitor the temperature at the welding position as the pipe rotates, providing reliable data for welding quality control, filling a market gap and having broad application prospects.

[0005] To achieve the above objectives, the main technical solutions adopted by this utility model include: An automatic pipe welding temperature monitoring and recording device includes: Mounting base, wherein a recorder body for recording the temperature of the welding pipe is mounted on one side of the top of the mounting base, a power supply battery for powering the recorder body is mounted on the other side of the top of the mounting base, and a fixing fixture for fixing the mounting base to the pipe is mounted on the top of the mounting base.

[0006] The aforementioned automatic pipeline welding temperature monitoring and recording device includes a connecting wire installed on the side of the recorder body, and the other end of the connecting wire is connected to a thermocouple for pipeline temperature monitoring.

[0007] The aforementioned automatic pipeline welding temperature monitoring and recording device includes a fixed fixture comprising an arc-shaped fixed plate, on one side of which two symmetrically arranged fixing straps are fixedly connected, and on the other side of the arc-shaped fixed plate, corresponding to the positions of the two fixing straps, positioning components for positioning the fixing straps are installed.

[0008] The above-mentioned automatic pipe welding temperature monitoring and recording device includes a positioning component comprising a positioning frame fixedly connected to the side of the arc-shaped fixing plate, wherein a positioning clamping plate for positioning and holding the fixing band is movably disposed inside the positioning frame.

[0009] In the above-mentioned automatic pipeline welding temperature monitoring and recording device, a threaded sleeve is fixedly connected to the side of the positioning frame, and a clamping screw for driving the positioning clamp is threadedly connected to the threaded sleeve, and the end of the clamping screw is rotatably connected to the side of the positioning clamp through a bearing.

[0010] In the aforementioned automatic pipe welding temperature monitoring and recording device, a clamping pad is provided on the side of the inner wall of the positioning frame and at the position corresponding to the positioning clamp plate.

[0011] In the aforementioned automatic pipeline welding temperature monitoring and recording device, a protective pad is provided on the inner wall of the arc-shaped fixing plate.

[0012] This utility model has at least the following beneficial effects: 1. This utility model realizes an automatic pipeline welding temperature monitoring and recording device, which integrates the main body of the recorder with the power supply battery. With the help of the fixed fixture, it can rotate synchronously with the pipe to realize automatic monitoring and real-time recording of the inter-pass temperature of the weld and the preheating temperature, avoiding human error. The fixed fixture is easy to install and can be adapted to pipes of different diameters. The thermocouple can accurately and stably monitor the temperature at the welding position as the pipe rotates, providing reliable data for welding quality control, filling a market gap and having broad application prospects.

[0013] 2. Automatic Temperature Monitoring and Recording: This invention integrates the recorder body and the power supply battery into one unit, and securely fixes it to the pipe wall to be welded using a fixing fixture. During the automatic pipe welding process, as the pipe rotates synchronously, the device maintains a stable relative position with the pipe, thereby achieving automatic monitoring of the interpass temperature and preheating temperature of the weld joint. Simultaneously, the recorder body can record temperature data in real time, avoiding errors and omissions that may occur with manual recording, and improving the accuracy and reliability of the data.

[0014] 3. Easy installation and strong adaptability: The fixing fixture adopts a unique design structure. During operation, first, place the arc-shaped fixing plate against the outer wall of the pipe. Then, use the fixing strap to wrap around the bottom of the pipe and pass through the positioning frame on the other side of the arc-shaped fixing plate. Next, by rotating the clamping screw, the threaded sleeve drives the positioning clamp to position and hold the fixing strap, thus enabling quick and convenient installation of the arc-shaped fixing plate onto the pipe to be welded. This installation method is simple and easy to implement, and can adapt to pipes of different diameters, exhibiting strong versatility and adaptability.

[0015] 4. Accurate and Stable Temperature Monitoring: The thermocouple is securely fixed to the welding area of ​​the pipe using cable ties or other fixing components. The thermocouple can monitor the temperature at the welding location in real time and with high accuracy. Furthermore, as the pipe being welded rotates, the thermocouple rotates synchronously, maintaining close contact with the welding area at all times. This ensures the continuity and stability of temperature monitoring, providing reliable temperature data support for controlling welding quality. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the structure of the automatic pipeline welding temperature monitoring and recording device of this utility model; Figure 2 This is a structural schematic diagram of the automatic pipeline welding temperature monitoring and recording device of this utility model from another perspective. Figure 3 This is a schematic diagram of the fixed fixture in the automatic pipe welding temperature monitoring and recording device of this utility model; Figure 4 This is a schematic diagram of the positioning component in the automatic pipeline welding temperature monitoring and recording device of this utility model.

[0017] Explanation of icon numbers: 1. Mounting bracket; 2. Recorder body; 3. Power supply battery; 4. Fixture; 201. Connecting wire; 2011. Thermocouple; 401. Arc-shaped fixing plate; 4011. Fixing strap; 4012. Positioning assembly; 402, Positioning frame; 4021, Positioning clamp; 403, threaded sleeve; 4031, clamping screw; 404. Clamping pad; 405. Protective pad. Detailed Implementation

[0018] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0019] Please refer to Figures 1 to 4 As shown, an embodiment of this utility model provides an automatic pipe welding temperature monitoring and recording device, including: a mounting base 1, a recorder body 2 for recording the temperature of the welding pipe is mounted on one side of the top of the mounting base 1, a power supply battery 3 for powering the recorder body 2 is mounted on the other side of the top of the mounting base 1, and a fixing fixture 4 for fixing the mounting base 1 to the pipe is mounted on the top of the mounting base 1.

[0020] By adopting the above technical solution, the main body 2 of the recorder and the power supply battery 3 are integrated on the mounting base 1 and fixed to the pipeline using the fixing fixture 4, making the whole device compact, easy to install and use, and able to rotate synchronously with the pipeline to realize real-time monitoring and recording of the welding process temperature.

[0021] In order to achieve real-time monitoring of the temperature at the pipe welding location, in this embodiment: a connecting wire 201 is installed on the side of the recorder body 2, and the other end of the connecting wire 201 is connected to a thermocouple 2011 for pipe temperature monitoring. The thermocouple 2011 is connected to the recorder body 2 through the connecting wire 201, which can accurately sense the temperature change at the pipe welding location and transmit the temperature signal to the recorder body 2, providing accurate data support for subsequent temperature recording and analysis.

[0022] To securely fix the device to the pipeline, in this embodiment: the fixing fixture 4 includes an arc-shaped fixing plate 401. Two symmetrically arranged fixing straps 4011 are fixedly connected to one side of the arc-shaped fixing plate 401. On the other side of the arc-shaped fixing plate 401, and corresponding to the positions of the two fixing straps 4011, positioning components 4012 for positioning the fixing straps 4011 are installed. The shape of the arc-shaped fixing plate 401 is adapted to the outer wall of the pipeline, which can better fit the pipeline surface. The two symmetrically arranged fixing straps 4011, together with the positioning components 4012, can fix the arc-shaped fixing plate 401 from multiple directions, enhancing the stability and reliability of the fixation, and ensuring that the device will not loosen or fall off during pipeline rotation.

[0023] To achieve precise positioning of the fixing strap 4011, in this embodiment: the positioning component 4012 includes a positioning frame 402 fixedly connected to the side of the arc-shaped fixing plate 401. The positioning frame 402 is movably provided with a positioning clamping plate 4021 for positioning and clamping the fixing strap 4011. The positioning frame 402 provides installation space and movement track for the positioning clamping plate 4021. The positioning clamping plate 4021 can move within the positioning frame 402, thereby clamping and positioning the fixing strap 4011. The structure is simple and easy to operate, and the fixing strap 4011 can be quickly fixed.

[0024] To drive the positioning clamp 4021 to move, in this embodiment: a threaded sleeve 403 is fixedly connected to the side of the positioning frame 402, and a clamping screw 4031 for driving the positioning clamp 4021 is threadedly connected to the threaded sleeve 403. The end of the clamping screw 4031 is rotatably connected to the side of the positioning clamp 4021 through a bearing. By rotating the clamping screw 4031, under the action of the thread of the threaded sleeve 403, the clamping screw 4031 can move axially, thereby driving the positioning clamp 4021 to move, realizing the clamping or loosening of the fixing band 4011. This threaded driving method has a self-locking function, which can ensure that the positioning clamp 4021 will not loosen after clamping the fixing band 4011, thus improving the firmness of the fixation.

[0025] To enhance the clamping effect on the fixing strap 4011, in this embodiment, a clamping pad 404 is provided on the side of the inner wall of the positioning frame 402 and at the position corresponding to the positioning clamping plate 4021. The clamping pad 404 is usually made of a material with high friction and a certain elasticity. When the positioning clamping plate 4021 clamps the fixing strap 4011, the clamping pad 404 can increase the friction between the fixing strap 4011 and prevent the fixing strap 4011 from sliding. At the same time, it can also play a buffering role to avoid damage to the fixing strap 4011.

[0026] In order to protect the pipe surface, in this embodiment, a protective pad 405 is provided on the inner wall of the arc-shaped fixing plate 401. The protective pad 405 can prevent the arc-shaped fixing plate 401 from directly contacting the pipe surface, reduce wear and scratches on the pipe surface, and at the same time play a certain buffering role, reducing the impact force on the pipe during installation and use, and protecting the integrity of the pipe. Among them, the thermocouple 2011 can be the armored K-type thermocouple of model WRN-624, which has a high cost performance and is suitable for batch applications of automatic pipe welding. Among them, the main body 2 of the recorder can be the Fengkong FK-R1200 recorder, which supports K-type thermocouple input, 8 channels (redundant support for multi-weld point monitoring), sampling period of 1 second (to meet the real-time recording requirements of welding temperature, ≥1 time / second), working temperature 0-50℃, protection level IP54 (splash-proof), suitable for the complex environment of pipeline welding site.

[0027] In use, the main body 2 of the recorder and the power supply battery 3 are integrated on the mounting base 1. The entire device is fixed to the pipe wall to be welded using the fixing fixture 4, so that the device can rotate synchronously with the pipe, thereby recording the interpass temperature and preheating temperature of the weld joint.

[0028] In specific operation, first, the arc-shaped fixing plate 401 is placed against the outer wall of the pipe. Then, the fixing strap 4011 is passed around the bottom of the pipe and through the positioning frame 402 on the other side of the arc-shaped fixing plate 401. Next, the clamping screw 4031 is rotated. Under the action of the threaded sleeve 403, the positioning clamp 4021 is driven to position and clamp the fixing strap 4011, thus conveniently installing the arc-shaped fixing plate 401 onto the pipe to be welded. Finally, the thermocouple 2011 is fixed to the part of the pipe to be welded using high-temperature resistant fixing components such as cable ties. The thermocouple 2011 can monitor the temperature of the welding position in real time, and as the welding pipe rotates, the thermocouple 2011 can rotate accordingly, realizing automatic temperature monitoring. At the same time, the recorder body 2 records the temperature data in real time.

[0029] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A pipe automatic welding temperature monitoring and recording device, comprising a mounting base (1), characterized in that, The mounting base (1) has a recorder body (2) for recording the temperature of the welding pipe installed on one side of the top, a power supply battery (3) for powering the recorder body (2) installed on the other side of the top, and a fixing fixture (4) for fixing the mounting base (1) to the pipe installed on the top.

2. The automatic pipeline welding temperature monitoring and recording device according to claim 1, characterized in that: A connecting wire (201) is installed on the side of the recorder body (2), and the other end of the connecting wire (201) is connected to a thermocouple (2011) for pipeline temperature monitoring.

3. The automatic pipeline welding temperature monitoring and recording device according to claim 2, characterized in that: The fixed fixture (4) includes an arc-shaped fixed plate (401). Two symmetrically arranged fixing straps (4011) are fixedly connected to one side of the arc-shaped fixed plate (401). On the other side of the arc-shaped fixed plate (401) and at positions corresponding to the two fixing straps (4011), positioning components (4012) for positioning the fixing straps (4011) are installed.

4. The automatic pipeline welding temperature monitoring and recording device according to claim 3, characterized in that: The positioning component (4012) includes a positioning frame (402) fixedly connected to the side of the arc-shaped fixing plate (401), and a positioning clamping plate (4021) for positioning and clamping the fixing strap (4011) is movably disposed inside the positioning frame (402).

5. The automatic pipeline welding temperature monitoring and recording device according to claim 3, characterized in that: A threaded sleeve (403) is fixedly connected to the side of the positioning frame (402), and a clamping screw (4031) for driving the positioning clamp (4021) is threadedly connected to the threaded sleeve (403). The end of the clamping screw (4031) is rotatably connected to the side of the positioning clamp (4021) through a bearing.

6. The automatic pipeline welding temperature monitoring and recording device according to claim 5, characterized in that: A clamping pad (404) is provided on the side of the inner wall of the positioning frame (402) and at the position corresponding to the positioning clamp (4021).

7. The automatic pipeline welding temperature monitoring and recording device according to claim 6, characterized in that: A protective pad (405) is provided on the inner wall of the arc-shaped fixing plate (401).

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