General multi-tube synchronous sealing detection device

Abstract

The utility model provides a general type multi -tube synchronous sealing detection device belongs to pipe sealing detection technical field, including the chassis, multiple groups of pipe end sealing device and clamping mechanism. Each group of sealing device includes air cylinder, sealing piece installation dish and replaceable sealing top cover or radial plug head, is suitable for different pipe diameter's pipe fitting. Clamping mechanism can synchronously clamp many pipes, improves detection stability. The utility model realizes radial and end face sealing dual -purpose, reduces spare parts type, improves detection efficiency and universality, is applicable to the pipe sealing detection in batch production.

Description

Technical Field

[0001] This utility model belongs to the field of pipe fitting sealing inspection technology, specifically relating to a sealing inspection device applicable to various pipe diameters and capable of simultaneously inspecting multiple pipe fittings. Background Technology

[0002] Currently, most devices for testing the seal of pipe fittings use radial sealing, which involves inserting a plug with a sealing ring into the inner hole of the pipe end to achieve a seal. Radial sealing is necessary for thin-walled pipe fittings with a diameter less than 19mm. However, for thicker-walled pipe fittings with a diameter greater than 19mm, radial sealing presents the following problems: 1. The existence of a sealing blind zone affects the accuracy of the test; 2. Different diameter pipe fittings require different specifications of sealing plugs, resulting in a wide variety of parts, high manufacturing costs, and frequent replacements, which affects testing efficiency.

[0003] Therefore, there is an urgent need for a pipe sealing testing device that can adapt to different pipe diameters, reduce the number of parts, and improve testing efficiency. Utility Model Content

[0004] The technical problem solved by this utility model is: The purpose of this utility model is to provide a universal multi-pipe synchronous sealing detection device that can simultaneously achieve radial sealing and end face sealing, adapt to pipe fittings of different diameters, reduce the types of parts, and improve detection efficiency and versatility.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A general-purpose multi-pipe synchronous sealing detection device includes a base frame. Multiple pipe end sealing devices are provided on the upper part of both ends of the base frame. Two pipe end sealing devices facing each other at both ends form a group for sealing both ends of a pipe fitting. Thus, multiple groups of pipe fitting sealing assembly groups capable of simultaneously sealing multiple pipe fittings are formed on the base frame. Each of the pipe end sealing devices includes a cylinder, the rear end of which is fixed to a rear cylinder mounting seat on the base frame, and the front end of which is fixed to a front cylinder mounting seat on the base frame; The front cylinder mounting base is provided with a guide sleeve in the middle, and the piston rod of the cylinder passes through the guide sleeve for telescopic guidance; A sealing element mounting plate is fixedly connected to the piston rod of the cylinder, and a sealing top cover or radial plug is detachably connected to the sealing element mounting plate.

[0006] Further defining the above solution, the sealing top cover is connected to the sealing element mounting plate by screws, and the sealing top cover has a disc-shaped structure with an outer diameter larger than the outer diameter of the pipe being sealed.

[0007] As a further limitation of the above scheme, the sealing top cover is made of plastic.

[0008] Further defining the above solution, the radial plug includes a plug body, which is connected to the sealing mounting plate by screws, and a sealing ring is fitted around the outer periphery of the plug body.

[0009] Further specifying the above solution, the sealing top cover is suitable for pipe fittings with a diameter of 19 mm or more, and the radial plug is suitable for thin-walled pipe fittings with a diameter of less than 19 mm.

[0010] As a further limitation of the above scheme, a protective cover is provided on the upper part of the base frame and outside the pipe end sealing device.

[0011] As a further limitation of the above scheme, the upper middle part of the base frame is provided with a clamping mechanism for clamping and supporting the pipe fittings; The clamping mechanism includes a slide rail, on which multiple sets of clamping assemblies are provided corresponding to the number of sets of the pipe end sealing device; Each set of the chuck assembly includes a fixed chuck and a movable chuck arranged opposite to each other. The fixed chuck is fixed to the slide rail by screws and a slotted hole, and the movable chuck is slidably connected to the slide rail by a lower T-shaped slider. A chuck cylinder is fixed at one end of the slide rail. The piston rod of the chuck cylinder is connected to the adjacent movable chuck through a connecting rod. Adjacent movable chucks on the slide rail are also connected through connecting rods.

[0012] Advantages of this utility model compared to the prior art: 1. This solution uses a replaceable sealing top cover and radial plug to achieve both radial and end face sealing, adapting to pipe fittings of different diameters and wall thicknesses, and has strong versatility; 2. This sealing top cover solution is suitable for pipes of various diameters, reducing the types of parts and replacement frequency, and lowering manufacturing costs; 3. This solution features multiple sets of sealing devices arranged in parallel, enabling simultaneous testing of multiple pipe fittings and significantly improving testing efficiency; 4. The clamping mechanism of this solution is adjustable to adapt to pipe fittings of different diameters, improving stability during the testing process; 5. This solution has a compact structure and is easy to operate, making it suitable for high-efficiency testing needs in mass production. Attached Figure Description

[0013] Figure 1 This is a front view of the overall structure of this utility model; Figure 2 This is a top view of the overall structure of this utility model; Figure 3 This is a schematic diagram showing the connection between the sealing top cover and the mounting plate in this utility model; Figure 4 This is a schematic diagram showing the connection between the radial plug and the mounting plate in this utility model; Figure 5 This utility model Figure 1 The structural diagram of the clamping mechanism shown in AA. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0015] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0017] Please see Figure 1-5 The embodiments of this utility model are described in detail below.

[0018] like Figure 1-2 As shown, the general-purpose multi-pipe synchronous sealing testing device includes a base frame 1. Multiple pipe end sealing devices 2 are installed on the upper parts of both ends of the base frame 1. Each group consists of two opposing sealing devices used to seal both ends of a pipe fitting. Multiple groups can be installed on the base frame 1 to achieve simultaneous testing of multiple pipe fittings.

[0019] like Figure 1As shown, each pipe end sealing device 2 includes a cylinder 3. The rear end of the cylinder 3 is fixed to the rear cylinder mounting seat 4, and the front end is fixed to the front cylinder mounting seat 5. A guide sleeve 6 is provided in the middle of the front cylinder mounting seat 5. The piston rod of the cylinder 3 passes through the guide sleeve 6 for telescopic guidance. A sealing element mounting plate 7 is fixedly connected to the piston rod. A sealing top cover 8 or a radial plug 9 can be installed on the sealing element mounting plate 7 according to the pipe diameter and wall thickness specifications.

[0020] like Figure 3 As shown, the sealing top cover 8 is a disc-shaped plastic part, which is connected to the sealing mounting plate 7 by screws. It is suitable for pipes with a diameter of 19mm or more, and its outer diameter is larger than that of the pipe. The seal is achieved by pressing the end face.

[0021] like Figure 4 As shown, the radial plug 9 includes a plug body 10 and a sealing ring 11, which are connected to the sealing mounting plate 7 by screws. It is suitable for thin-walled pipes with a diameter of less than 19 mm and achieves radial sealing by inserting into the inner hole of the pipe.

[0022] like Figure 5 As shown, a clamping mechanism 12 is provided in the middle of the base frame 1 for clamping pipe fittings and improving testing stability. The clamping mechanism 12 includes a slide rail 13, on which multiple sets of clamp assemblies 14 are provided corresponding to the number of sets of pipe end sealing devices 2. Each set of clamp assemblies 14 includes a fixed clamp 15 and a movable clamp 16 arranged opposite to each other. The fixed clamp 15 is fixed to the slide rail 13 by screws and oblong holes, and its fixed position can be adjusted. The movable clamp 16 is slidably connected to the slide rail 13 through a lower T-shaped slider 17. A clamp cylinder 18 is fixed to one end of the slide rail 13. The piston rod of the clamp cylinder 18 is connected to the adjacent movable clamp 16 through a connecting rod 19. Adjacent movable clamps 16 on the slide rail 13 are also connected to each other through connecting rods 19. The clamp cylinder 18 drives multiple movable clamps 16 to move synchronously through the connecting rods 19, cooperating with the fixed clamps 15 to clamp the pipe fittings.

[0023] The upper part of the base frame 1 is equipped with a protective device 20 for safety protection and to ensure safe operation.

[0024] Working principle: During operation, select either the sealing cap 8 or the radial plug 9 based on the pipe diameter. Place the pipe in the clamping mechanism 12, and activate the clamp cylinder 18 to clamp the pipe between the moving clamp 16 and the fixed clamp 15. Then, activate the cylinder 3 of the pipe end sealing device 2 to push the sealing mounting plate 7 forward, causing the sealing cap 8 or radial plug 9 to contact and seal the end of the pipe. Introduce a test medium (such as air or water pressure) and observe the pressure change to determine the sealing performance. After the test is completed, the cylinder 3 retracts, the clamp releases, and the pipe is removed.

[0025] This utility model has a reasonable structure, is easy to operate, and is highly adaptable, making it particularly suitable for sealing testing of pipe fittings of various specifications and in large quantities.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A universal multi-tube synchronous sealing detection device, comprising a base frame (1), characterized in that: The upper part of both ends of the base frame (1) is provided with multiple pipe end sealing devices (2). The two pipe end sealing devices (2) facing each other at both ends form a group for sealing both ends of a pipe fitting, thereby forming multiple groups of pipe fitting sealing assembly groups on the base frame (1) that can seal multiple pipe fittings at the same time. Each of the pipe end sealing devices (2) includes a cylinder (3), the rear end of which is fixed to a rear cylinder mounting seat (4) provided on the base frame (1), and the front end is fixed to a front cylinder mounting seat (5) provided on the base frame (1); The front cylinder mounting base (5) is provided with a guide sleeve (6) in the middle, and the piston rod of the cylinder (3) passes through the guide sleeve (6) for telescopic guidance; A sealing mounting plate (7) is fixedly connected to the piston rod of the cylinder (3), and a sealing top cover (8) or a radial plug (9) is detachably connected to the sealing mounting plate (7).

2. The universal multi-tube synchronous sealing detection device according to claim 1, characterized in that: The sealing top cover (8) is connected to the sealing element mounting plate (7) by screws. The sealing top cover (8) is a disc-shaped structure with an outer diameter larger than the outer diameter of the sealed pipe.

3. The universal multi-tube synchronous sealing detection device according to claim 2, characterized in that: The sealing top cover (8) is made of plastic.

4. The universal multi-tube synchronous sealing detection device according to claim 1, characterized in that: The radial plug (9) includes a plug body (10), which is connected to the sealing mounting plate (7) by screws, and a sealing ring (11) is fitted around the outer periphery of the plug body (10).

5. The universal multi-tube synchronous sealing detection device according to claim 1, characterized in that: The sealing top cover (8) is suitable for pipe fittings with a diameter of 19 mm or more, and the radial plug (9) is suitable for thin-walled pipe fittings with a diameter of less than 19 mm.

6. The universal multi-tube synchronous sealing detection device according to claim 1, characterized in that: A protective cover (20) is provided on the upper part of the base frame (1) and outside the pipe end sealing device (2).

7. The universal multi-tube synchronous sealing detection device according to claim 1, characterized in that: The upper middle part of the base frame (1) is provided with a clamping mechanism (12) for clamping and supporting the pipe fittings. The clamping mechanism (12) includes a slide (13), and multiple sets of clamping assemblies (14) are provided on the slide (13) corresponding to the number of sets of the pipe end sealing device (2). Each set of the clamp assembly (14) includes a fixed clamp (15) and a movable clamp (16) arranged opposite to each other. The fixed clamp (15) is fixed to the slide rail (13) by screws and a waist-shaped hole, and the movable clamp (16) is slidably connected to the slide rail (13) by a lower T-shaped slider (17). One end of the slide (13) is fixed with a chuck cylinder (18). The piston rod of the chuck cylinder (18) is connected to the adjacent movable chuck (16) through a connecting rod (19). Adjacent movable chucks (16) on the slide (13) are also connected through a connecting rod (19).

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