Portable mold ejector pin plate in-place safety protection device

CN224802658UActive Publication Date: 2026-09-25易纳纬(杭州)智能科技有限公司
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Patent Information

Application Number
CN202522366337.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-09-25
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

当前模具顶针板到位检测相关装置存在诸多技术缺陷:其一,缺乏能实现顶针板到位精准检测的有效结构,无法及时判断顶针板是否退到位,若顶针板未退到位便直接合模,极易造成模具部件碰撞损坏,增加模具维修成本与生产停工时间;其二,现有检测装置安装工序复杂,缺少便捷的快速固定结构,安装时需借助多组工具进行繁琐装配,且部件装配过程中需精准对齐,对齐难度大、耗时长,严重影响模具整体安装调试效率;其三,检测部件的固定稳定性不足,模具运行时产生的震动易导致检测相关部件移位,进而降低检测精度,无法可靠判断顶针板实际位置;其五,装置适配性较差,针对不同规格模具的顶针板检测位置差异,需定制专用检测组件,不仅增加了设备使用成本,还需频繁更换组件,操作繁琐,难以满足多样化模具的检测需求,因此,需对上述问题进行改进处理

Benefits of technology

[0010]与现有技术相比,本实用新型的有益效果是:本实用新型通过强磁吸座与导向杆、安装板及到位传感器的配合,实现顶针板到位精准检测与安全保护功能防止因为模具的顶针板没有退到位,直接合模,导致模具损坏;不仅能在安装阶段通过强磁吸座配合金属板,经旋钮控制快速吸附固定,无需复杂安装工序,还能通过导向杆的定位块与强磁吸座卡接孔适配,安装板的滑动孔快速套合导向杆,无需精准对齐即可完成装配,缩短安装时间;通过到位传感器实时检测顶针板到位状态,及时反馈至外部控制系统,避免模具运行时因顶针板不到位引发安全隐患,提升模具使用安全性;安装固定阶段,通过沉孔配合螺栓挤压松紧槽,将安装板牢牢锁定在导向杆上,防止运行时震动导致安装板移位,保证检测精度;调节环节通过安装板沿导向杆滑动,适配不同规格模具的顶针板检测位置,无需定制专用检测组件。

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Abstract

The utility model discloses a portable mould ejector pin plate in place safety device relates to mould in place detection tool technical field, including strong magnetic seat, the strong magnetic seat front end middle part is equipped with knob, the utility model discloses the cooperation of strong magnetic seat and guide rod, mounting panel and in place sensor, realizes the accurate detection and safety protection function of ejector pin plate in place to prevent because the ejector pin plate of mould does not retreat in place, directly closes the mould, leads to mould damage, not only can through strong magnetic seat cooperation metal sheet in the installation stage, through knob control quick adsorption fixed, need not complicated installation process, also can through the positioning block of guide rod and strong magnetic seat joint hole adaptation, the sliding hole of mounting panel quick sleeve guide rod, need not accurate alignment to complete the assembly, shortens the installation time, through in place sensor real -time detection ejector pin plate in place state, in time feedback to external control system, avoid mould operation because of the ejector pin plate and cause the security risk of not in place, promote mould use safety.
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Description

Technical Field

[0001] This utility model relates to the technical field of mold positioning detection tools, and in particular to a portable mold ejector plate positioning safety protection device. Background Technology

[0002] During the mold manufacturing process, the positioning of the ejector plate directly affects the mold's operational safety and service life. Current ejector plate positioning detection devices for molds suffer from several technical defects: First, they lack an effective structure for accurate ejector plate positioning detection, making it impossible to promptly determine whether the ejector plate has retracted into place. If the ejector plate fails to retract properly before mold closing, it can easily cause collision damage to mold components, increasing mold repair costs and production downtime. Second, existing detection devices have complex installation procedures and lack convenient and quick fixing structures. Installation requires multiple sets of tools for cumbersome assembly, and precise alignment of components is difficult and time-consuming, severely impacting the overall mold installation and debugging efficiency. Third, the fixing stability of the detection components is insufficient. Vibrations generated during mold operation can easily cause displacement of the detection components, reducing detection accuracy and making it impossible to reliably determine the actual position of the ejector plate. Fifth, the device has poor adaptability. Customized detection components are required to address the differences in ejector plate detection positions for different mold specifications, increasing equipment operating costs and requiring frequent component replacements. This cumbersome operation makes it difficult to meet the diverse detection needs of molds. Therefore, improvements are needed to address these issues. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a portable mold ejector plate positioning safety protection device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a portable mold ejector plate positioning safety protection device, comprising a strong magnetic suction base, a knob installed at the center of the front end of the strong magnetic suction base, and a metal plate installed on the bottom surface of the strong magnetic suction base; a snap-fit ​​hole is opened at the center of the top surface of the strong magnetic suction base, and a guide rod is installed at the center of the top surface of the strong magnetic suction base; an mounting plate is sleeved on the outer side above the guide rod; an mounting hole is opened on the lower side of one side of the mounting plate, and a positioning sensor that matches the mounting hole is installed on the mounting plate.

[0005] Preferably, the bottom surface of the guide rod is equipped with a positioning block that engages with a snap-fit ​​hole, and two snap-fit ​​grooves are provided on the outer side below the guide rod; the guide rod engages with the positioning block and the strong magnetic suction seat.

[0006] Preferably, a countersunk hole is longitudinally formed at the front end of the other side of the mounting plate, and a threaded groove is formed on the inner wall of the countersunk hole, and the countersunk hole penetrates the mounting plate.

[0007] Preferably, a sliding hole is provided at the front end of the top of the mounting plate, and a vertical tension groove is provided on the other side of the sliding hole.

[0008] Preferably, the tension groove is connected to the sliding hole, and the tension groove vertically penetrates the mounting plate.

[0009] Preferably, the countersunk hole is threaded with bolts in the threaded groove of the inner wall.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the cooperation of a strong magnetic base, guide rod, mounting plate, and positioning sensor, achieves accurate detection and safety protection of the ejector plate positioning, preventing mold damage caused by direct mold closing due to the ejector plate not being in the correct position; it not only allows for quick adsorption and fixation during the installation stage via the strong magnetic base and metal plate controlled by a knob, eliminating the need for complex installation procedures, but also enables quick engagement of the guide rod with its positioning block and the strong magnetic base's locking hole, and the mounting plate's sliding hole, eliminating the need for precise alignment and shortening installation time; the positioning sensor detects the ejector plate's positioning status in real time and provides timely feedback to the external control system, preventing safety hazards caused by the ejector plate not being in position during mold operation and improving mold safety; during the installation and fixing stage, the countersunk hole and bolts compress the tension groove to firmly lock the mounting plate onto the guide rod, preventing displacement due to vibration during operation and ensuring detection accuracy; the adjustment stage allows the mounting plate to slide along the guide rod to adapt to the ejector plate detection position of different mold specifications, eliminating the need for customized detection components. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure proposed in this utility model; Figure 2 This is an exploded view of the overall structure proposed in this utility model; Figure 3 This is a partial sectional view of the overall structure proposed in this utility model; Figure 4 This is a schematic diagram of the sliding hole and tension groove structure proposed in this utility model.

[0012] The numbers in the diagram are: 1. Strong magnetic base; 2. Knob; 3. Metal plate; 4. Guide rod; 5. Positioning block; 6. Snap-fit ​​groove; 7. Mounting plate; 8. Countersunk hole; 9. Sliding hole; 10. Tightening groove; 11. Mounting hole; 12. Position sensor; 13. Bolt. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Example: See Figures 1 to 4 This utility model discloses a portable mold ejector plate positioning safety protection device, including a strong magnetic base 1. The strong magnetic base 1 facilitates the supply of power to a metal plate 3 to generate an electromagnetic adsorption effect and fix a guide rod 4. The strong magnetic base 1 is connected to an external control system. The model of the strong magnetic base 1 is CZ-6A. A knob 2 is installed at the center of the front end of the strong magnetic base 1, which facilitates the control of the power supply to and from the strong magnetic base 1, thereby determining the adsorption effect of the metal plate 3 on the bottom surface of the strong magnetic base 1 and the fixing effect on the guide rod 4. A metal plate 3 is installed on the bottom surface of the strong magnetic base 1. The metal plate 3 facilitates the adsorption of the strong magnetic base 1 onto the surface of a metal material when the strong magnetic base 1 is powered on. A snap-fit ​​hole is opened in the center of the top surface of the strong magnetic base 1. A guide rod 4 is installed in the middle of the top surface of the base 1. The guide rod 4 provides a limiting structure for the mounting plate 7, allowing the mounting plate 7 to slide and be positioned freely on the guide rod 4. The mounting plate 7 is sleeved on the outer side of the guide rod 4. The mounting plate 7 facilitates the installation and fixing of the positioning sensor 12 with the external fixing components. A mounting hole 11 is opened on the lower side of one side of the mounting plate 7. The mounting hole 11 facilitates the installation of the positioning sensor 12 with the external fixing components. The mounting plate 7 is equipped with a positioning sensor 12 that matches the mounting hole 11. The positioning sensor 12 facilitates the detection of whether the ejector plate is in position. The positioning sensor 12 is connected to the external control system. The positioning sensor 12 is a high-temperature resistant IMH30.

[0015] In this utility model, a positioning block 5 with a matching snap-fit ​​hole is installed on the bottom surface of the guide rod 4. The positioning block 5 facilitates the quick positioning of the guide rod 4 to snap-fit ​​the snap-fit ​​hole and engage with the strong magnetic base 1. Two snap-fit ​​grooves 6 are opened on the lower outer side of the guide rod 4. The snap-fit ​​grooves 6 facilitate the limiting of the subsequent mounting plate 7. The guide rod 4 engages with the positioning block 5 and engages with the strong magnetic base 1. A countersunk hole 8 is longitudinally opened on the front end of the other side of the mounting plate 7. A threaded groove is opened on the inner wall of the countersunk hole 8 and the countersunk hole 8 penetrates the mounting plate 7. The countersunk hole 8 facilitates the engagement of the inner threaded groove with the bolt 13 for threaded connection. The mounting plate 7 has a sliding hole 9 at its front top end, which facilitates quick pairing of the mounting plate 7 with the guide rod 4. A vertical tension groove 10 is provided on the other side of the sliding hole 9, which ensures that the mounting plate 7 is tightly connected to the guide rod 4 during the subsequent fixing process. The tension groove 10 is connected to the sliding hole 9 and extends vertically through the mounting plate 7. The countersunk hole 8 is threaded with a bolt 13 in conjunction with the threaded groove on the inner wall, which serves to connect the mounting plate 7 and the guide rod 4.

[0016] Working principle: When using this utility model, it is necessary to connect to the strong magnetic base 1 and the positioning sensor 12 through an external power supply line, and the signal end of the positioning sensor 12 is connected to the external control system through an external signal transmission line. Then, the positioning sensor 12 is fixed to the mounting plate 7 through an external fixing component. The guide rod 4 is connected to the strong magnetic base 1 through the positioning block 5 and the snap-fit ​​hole opened in the strong magnetic base 1. Then, the metal plate 3 on the bottom surface of the strong magnetic base 1 is placed in the predetermined design position, and then the device is powered on. When the equipment is powered on, turning knob 2 energizes the strong magnetic base 1, which attracts the guide rod 4. The metal plate 3 will also be tightly attracted to the pre-designed metal base surface through the principle of electromagnetic induction. Then, the sliding hole 9 opened in the mounting plate 7 passes through the guide rod 4, so that the mounting plate 7 and the guide rod 4 are slidably connected. Rotating the mounting plate 7 (while observing the external control system) allows the position sensor 12 to detect the position of the ejector plate. After the position sensor 12 detects the position of the ejector plate, the mounting plate 7 is tightly fixed to the outside of the guide rod 4 by the extrusion tension groove 10 through the external tool, bolt 13 and the threaded groove opened in the inner wall of the countersunk hole 8. The installation is then completed. When in use, the position sensor 12 will detect whether the ejector plate is in position during each run of the mold.

[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A portable mold ejector plate positioning safety protection device, comprising a strong magnetic base (1), characterized in that: A knob (2) is installed in the middle of the front end of the strong magnetic accumulator (1), and a metal plate (3) is installed on the bottom surface of the strong magnetic accumulator (1); a snap-fit ​​hole is opened in the middle of the top surface of the strong magnetic accumulator (1), and a guide rod (4) is installed in the middle of the top surface of the strong magnetic accumulator (1). An installation plate (7) is sleeved on the outer side of the guide rod (4), and an installation hole (11) is opened on the lower side of one side of the installation plate (7). A positioning sensor (12) that matches the installation hole (11) is installed on the installation plate (7).

2. The portable mold ejector plate positioning safety protection device according to claim 1, characterized in that: The bottom surface of the guide rod (4) is equipped with a positioning block (5) that fits the snap-fit ​​hole, and two snap-fit ​​grooves (6) are opened on the outer side below the guide rod (4); the guide rod (4) fits the positioning block (5) and snaps into the strong magnetic suction seat (1).

3. The portable mold ejector plate positioning safety protection device according to claim 1, characterized in that: The mounting plate (7) has a countersunk hole (8) longitudinally opened at the front end of the other side. The inner wall of the countersunk hole (8) has a threaded groove and the countersunk hole (8) penetrates the mounting plate (7).

4. The portable mold ejector plate positioning safety protection device according to claim 3, characterized in that: The mounting plate (7) has a sliding hole (9) at the front end of its top surface, and a vertical tension groove (10) is provided on the other side of the sliding hole (9).

5. The portable mold ejector plate positioning safety protection device according to claim 4, characterized in that: The tension groove (10) is connected to the sliding hole (9), and the tension groove (10) vertically penetrates the mounting plate (7).

6. The portable mold ejector plate positioning safety protection device according to claim 3, characterized in that: The countersunk hole (8) is threadedly connected to the threaded groove on the inner wall by a bolt (13).