A sampling head structure of a portal vehicle sampler

CN224802709UActive Publication Date: 2026-09-25LIAONING DATANG INTERNATIONAL SHENDONG THERMAL POWER CO LTD
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Patent Information

Application Number
CN202522310101.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-09-25
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0004]为了弥补现有技术的不足,解决了对采样头防护中空杆高度的灵活调节与快速锁定,以及对采样头进行快速拆卸的问题,提出的一种门式汽车采样机的采样头结构

Benefits of technology

本实用新型设置的防护调节组件,通过拉动拉板,使得活动杆带动调节板进行移动,对复位弹簧形成弹力挤压,进而通过调节板带动调节杆进行移动,通过调节杆带动插头进行移动,使得插头从插槽内移出,解除对防护中空杆的限制,调节防护中空杆的高度,最后通过复位弹簧的弹力使得插头插入至插槽内,对防护中空杆进行固定,从而起到了对采样头防护中空杆高度的灵活调节与快速锁定的作用,既能适应不同深度的采样需求,又通过弹簧自锁机制确保了工作状态的稳定性,显著提升了采样作业的适应性与安全性。

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Abstract

The utility model belongs to automobile sampling machine component technical field, specifically is a kind of sampling head structure of door type automobile sampling machine, it includes: protective shell, dismounting assembly, sampling assembly, protective adjusting assembly, the both sides of protective shell are equipped with first sliding slot, the upper end of protective shell is fixedly installed with first mounting frame, and the both sides of first mounting frame are threadedly connected with fixed bolt, recess is equipped in the inside of protective shell.The utility model through pulling pull plate, so that movable rod drives adjusting plate to remove, and the elastic force of reset spring is formed to the extrusion, and then through adjusting plate drive adjusting rod to remove, through adjusting rod drive plug to remove, so that plug removes from slot, remove the restriction to protective hollow pole, adjust the height of protective hollow pole, finally through the elastic force of reset spring so that plug is inserted into slot, protective hollow pole is fixed, thereby the flexible adjustment and quick locking effect to the height of sampling head protective hollow pole are achieved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of automotive sampling machine components, specifically a sampling head structure for a gantry-type automotive sampling machine. Background Technology

[0002] A gantry truck sampler is a coal sampling device that mainly consists of a feeding system, a sample grading system, a sampling system, and a control system. When sampling coal on a train, the train is first driven into the gantry sampler, then the sampling head is inserted into the coal in the cargo box, and the sampling system is started to collect the sample. Common sampling systems typically use a screw conveyor to form the sample, and the entire screw conveyor sampling component, also known as the sampling head, is one of the most important components of the gantry sampler.

[0003] In the existing technology, the sampling head structure of a gantry-type vehicle sampling machine with announcement number CN222895916U can form a horizontal limit between the cover and the first sleeve by inserting the set plug strip and the rectangular plug. Then, by using the insertion between the transverse slot and the transverse locking head, a vertical limit can be formed between the cover and the first sleeve, thereby completing the assembly and fixation of the two. However, in use, the protective hollow rod of the auger is usually disassembled and installed directly by disassembling the components. This makes it impossible to flexibly adjust and quickly lock the height of the protective hollow rod of the sampling head. As a result, the height of the protective hollow rod cannot be flexibly adjusted according to the material depth or sampling requirements, which limits the adaptability of the sampling operation. The fixed structure needs to be repeatedly disassembled and installed, which increases the complexity of operation and time cost. Moreover, frequent disassembly can easily lead to component wear, affecting the structural stability and sealing, and ultimately reducing sampling efficiency and equipment lifespan. To address these issues, we provide a sampling head structure for a gantry-type vehicle sampling machine. Utility Model Content

[0004] To overcome the shortcomings of existing technologies and solve the problems of flexible adjustment and quick locking of the height of the hollow rod in the sampling head protection, as well as the quick disassembly of the sampling head, a sampling head structure for a gantry-type vehicle sampling machine is proposed.

[0005] The technical solution adopted by this utility model to solve its technical problem is: A sampling head structure for a gantry-type vehicle sampling machine includes: The protective shell has first sliding grooves on both sides, a first mounting frame is fixedly installed on the upper end of the protective shell, and fixing bolts are threaded to both sides of the first mounting frame. The protective shell has a groove inside. A disassembly assembly, installed at the inner top of the groove, is used for disassembling and maintaining the sampling head.

[0006] Preferably, the disassembly assembly includes: A first motor is bolted to the top of the groove. The output end of the first motor is splined to a first rotating rod. A turntable is fixedly mounted at one end of the first rotating rod. A first limiting block is fixedly mounted on the surface of the turntable.

[0007] Preferably, the surface of the first limiting block is connected to a second mounting frame via a first limiting groove, and a first slider is fixedly mounted on both sides of the second mounting frame, the first slider slidingly adapting to the first sliding groove.

[0008] Preferably, it further includes: A sampling component is installed at the lower end of the second mounting frame and is used to sample materials.

[0009] Preferably, the sampling component includes: A connecting frame is bolted to the lower end of the second mounting frame. A second motor is bolted inside the connecting frame. A second rotating rod is fixedly mounted on one end of the second motor. An auger is fixedly mounted on one end of the second rotating rod.

[0010] Preferably, it further includes: A protective adjustment component is installed at the lower end of the connecting frame and is used to adjust the height of the protective hollow rod.

[0011] Preferably, the protective adjustment component includes: The sampling hollow rod is bolted to the lower end of the connecting frame. The sampling hollow rod has a circular groove inside, which is partially adapted to the auger. Second limiting blocks are fixedly installed on both sides of the sampling hollow rod. Multiple slots are opened on the surface of the second limiting blocks. The surface of the second limiting blocks is connected to the protective hollow rod through the second limiting slot.

[0012] Preferably, the inner wall of the protective hollow rod is provided with a first circular hole, and a frame is fixedly installed on both sides of the protective hollow rod. The inner wall of the frame is provided with a second sliding groove, and one side of the frame is provided with a second circular hole.

[0013] Preferably, a movable rod is provided inside the second circular hole, a pull plate is fixedly installed at one end of the movable rod, an adjusting plate is fixedly installed at the other end of the movable rod, and second sliders are fixedly installed on both sides of the adjusting plate, the second sliders being slidably adapted to the second sliding groove.

[0014] Preferably, an adjustment rod is fixedly installed at the other end of the adjustment plate, a plug is fixedly installed at one end of the adjustment rod, and the plug is partially adapted to the slot. A return spring is provided on the surface of the movable rod, one end of the return spring is fixedly connected to the inside of the frame, and the other end is fixedly connected to the adjustment plate.

[0015] The beneficial effects of this utility model are: The protective adjustment component of this utility model, by pulling the pull plate, causes the movable rod to move the adjustment plate, which in turn compresses the return spring. This, in turn, causes the adjustment plate to move the adjustment rod, which in turn moves the plug, allowing the plug to move out of the slot and release the restriction on the protective hollow rod. This adjusts the height of the protective hollow rod. Finally, the return spring's elasticity allows the plug to be inserted into the slot, fixing the protective hollow rod in place. This provides flexible adjustment and quick locking of the height of the sampling head's protective hollow rod, adapting to sampling needs at different depths while ensuring operational stability through the spring self-locking mechanism, significantly improving the adaptability and safety of sampling operations.

[0016] The disassembly assembly of this utility model uses an external power source connected to a first motor to drive a first rotating rod to rotate, which in turn drives a turntable to rotate, which in turn drives a first limiting block to rotate. This causes the first limiting block to move out of the first limiting groove, releasing the restriction on the second mounting frame. This allows for the rapid disassembly of the sampling head, facilitating subsequent maintenance and replacement, improving equipment maintenance efficiency, and reducing operational difficulty. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a perspective view of the present invention; Figure 2 This is an exploded view of the structure of this utility model; Figure 3 This is a three-dimensional view of the disassembled components in this utility model; Figure 4 This is a three-dimensional view of the disassembled structure of the sampling component in this utility model; Figure 5 This is a three-dimensional view of the disassembled structure of the protective adjustment component in this utility model; Figure 6 This is a three-dimensional view of the disassembled structure of the frame and the return spring in this utility model.

[0018] Legend: 1. Protective shell; 2. First sliding groove; 3. First mounting frame; 4. Disassembly of components; 401. First motor; 402. First rotating rod; 403. Turntable; 404. First limiting block; 405. First limiting groove; 406. Second mounting frame; 407. First slider; 5. Sampling assembly; 501. Connecting frame; 502. Second motor; 503. Second rotating rod; 504. Screwdriver; 6. Protective adjustment assembly; 601. Sampling hollow rod; 602. Second limiting block; 603. Slot; 604. Second limiting groove; 605. Protective hollow rod; 606. First circular hole; 607. Frame; 608. Second slide groove; 609. Second circular hole; 610. Movable rod; 611. Pull plate; 612. Adjusting plate; 613. Second slider; 614. Adjusting rod; 615. Plug; 616. Return spring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Specific implementation examples are given below.

[0021] Example 1: Please see Figures 1 to 6 This utility model provides a sampling head structure for a gantry-type vehicle sampling machine, comprising: The protective shell 1 has first sliding grooves 2 on both sides. A first mounting frame 3 is fixedly installed on the upper end of the protective shell 1, and fixing bolts are threaded to both sides of the first mounting frame 3. A groove is opened inside the protective shell 1. A disassembly component 4 is installed in the top of the groove for disassembling and maintaining the sampling head. A sampling component 5 is installed at the lower end of the second mounting frame 406 for sampling materials. A protective adjustment component 6 is installed at the lower end of the connecting frame 501 for adjusting the height of the protective hollow rod 605.

[0022] In this embodiment, the height of the sampling head protective hollow rod 605 is first flexibly adjusted and quickly locked by the protective adjustment component 6, which can not only adapt to the sampling needs of different depths, but also ensure the stability of the working state through the spring self-locking mechanism; secondly, the sampling component 5 enables uniform sampling of coal materials; and then the disassembly component 4 enables quick disassembly of the sampling head, which facilitates subsequent maintenance and replacement, improves equipment maintenance efficiency and reduces operation difficulty.

[0023] Example 2: Based on Embodiment 1, the disassembly component 4 is further disclosed.

[0024] like Figure 1 , Figure 2 and Figure 3 As shown, the disassembly component 4 includes: A first motor 401 is bolted to the top of the groove. The output end of the first motor 401 is splined to a first rotating rod 402. A turntable 403 is fixedly mounted on one end of the first rotating rod 402. A first limiting block 404 is fixedly mounted on the surface of the turntable 403. A second mounting frame 406 is connected to the surface of the first limiting block 404 through a first limiting groove 405. First sliders 407 are fixedly mounted on both sides of the second mounting frame 406. The first sliders 407 slide and adapt to the first sliding groove 2.

[0025] In this embodiment, the first motor 401 is connected to an external power source to drive the first rotating rod 402 to rotate, which in turn drives the turntable 403 to rotate. The turntable 403 then drives the first limiting block 404 to rotate, causing the first limiting block 404 to move out of the first limiting groove 405 and release the restriction on the second mounting frame 406. This allows for the rapid disassembly of the sampling head, facilitating subsequent maintenance and replacement, improving equipment maintenance efficiency, and reducing operational difficulty.

[0026] Example 3: Based on Embodiment 1, sampling component 5 is further disclosed.

[0027] like Figure 1 , Figure 2 and Figure 4 As shown, sampling component 5 includes: A connecting frame 501 is bolted to the lower end of the second mounting frame 406. A second motor 502 is bolted inside the connecting frame 501. A second rotating rod 503 is fixedly mounted on one end of the second motor 502. An auger 504 is fixedly mounted on one end of the second rotating rod 503.

[0028] In this embodiment, the second motor 502 is connected to an external power source to drive the second rotating rod 503 to rotate, and the second rotating rod 503 drives the auger 504 to rotate, conveying the material into the sampling hollow rod 601. The sampling hollow rod 601 discharges the sampled material, thereby achieving the function of uniformly sampling the coal material.

[0029] Example 4: Based on Embodiment 1, a protective adjustment component 6 is further disclosed.

[0030] like Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the protective adjustment component 6 includes: A sampling hollow rod 601 is bolted to the lower end of the connecting frame 501. The sampling hollow rod 601 has a circular groove inside, which partially fits the auger 504. Second limiting blocks 602 are fixedly installed on both sides of the sampling hollow rod 601. Multiple slots 603 are formed on the surface of the second limiting blocks 602. A protective hollow rod 605 is connected to the surface of the second limiting blocks 602 through the second limiting slots 604. A first circular hole 606 is formed on the inner wall of the protective hollow rod 605. A frame 607 is fixedly installed on both sides of the protective hollow rod 605. A second sliding groove 608 is formed on the inner wall of the frame 607. A second circular hole 609 is formed on one side of the frame 607. A movable rod 610 is provided inside the two circular holes 609. A pull plate 611 is fixedly installed at one end of the movable rod 610, and an adjusting plate 612 is fixedly installed at the other end of the movable rod 610. Second sliders 613 are fixedly installed on both sides of the adjusting plate 612. The second sliders 613 are slidably adapted to the second slide groove 608. An adjusting rod 614 is fixedly installed at the other end of the adjusting plate 612. A plug 615 is fixedly installed at one end of the adjusting rod 614, and the plug 615 is partially adapted to the slot 603. A return spring 616 is provided on the surface of the movable rod 610. One end of the return spring 616 is fixedly connected to the inside of the frame 607, and the other end is fixedly connected to the adjusting plate 612.

[0031] In this embodiment, by pulling the pull plate 611, the movable rod 610 moves the adjusting plate 612, which in turn compresses the return spring 616. This, in turn, causes the adjusting plate 612 to move the adjusting rod 614, which in turn moves the plug 615, causing the plug 615 to move out of the slot 603. This releases the restriction on the protective hollow rod 605, adjusts the height of the protective hollow rod 605, and finally, the spring force of the return spring 616 causes the plug 615 to be inserted into the slot 603, fixing the protective hollow rod 605 in place. This achieves flexible adjustment and quick locking of the height of the sampling head's protective hollow rod 605, adapting to sampling needs at different depths while ensuring the stability of the working state through the spring self-locking mechanism, significantly improving the adaptability and safety of sampling operations.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A sampling head structure for a gantry-type vehicle sampling machine, characterized in that, include: The protective shell (1) has a first sliding groove (2) on both sides, and a first mounting frame (3) is fixedly installed on the upper end of the protective shell (1). The first mounting frame (3) is threadedly connected to both sides of the first mounting frame (3). The protective shell (1) has a groove inside. Disassembly assembly (4), which is installed on the inner top of the groove, is used to disassemble and maintain the sampling head.

2. The sampling head structure of a gantry-type vehicle sampling machine according to claim 1, characterized in that, The disassembly assembly (4) includes: A first motor (401) is bolted to the top of the groove. The output end of the first motor (401) is splined to a first rotating rod (402). A turntable (403) is fixedly mounted on one end of the first rotating rod (402). A first limiting block (404) is fixedly mounted on the surface of the turntable (403).

3. The sampling head structure of a gantry-type vehicle sampling machine according to claim 2, characterized in that: The surface of the first limiting block (404) is connected to the second mounting frame (406) through the first limiting groove (405). The second mounting frame (406) is fixedly mounted with the first slider (407) on both sides. The first slider (407) is slidably adapted to the first sliding groove (2).

4. The sampling head structure of a gantry-type vehicle sampling machine according to claim 1, characterized in that, Also includes: The sampling component (5) is installed at the lower end of the second mounting frame (406) and is used to sample the material.

5. The sampling head structure of a gantry-type vehicle sampling machine according to claim 4, characterized in that, The sampling component (5) includes: A connecting frame (501) is bolted to the lower end of the second mounting frame (406). A second motor (502) is bolted inside the connecting frame (501). A second rotating rod (503) is fixedly mounted at one end of the second motor (502). An auger (504) is fixedly mounted at one end of the second rotating rod (503).

6. The sampling head structure of a gantry-type vehicle sampling machine according to claim 1, characterized in that, Also includes: The protective adjustment component (6) is installed at the lower end of the connecting frame (501) and is used to adjust the height of the protective hollow rod (605).

7. The sampling head structure of a gantry-type vehicle sampling machine according to claim 6, characterized in that, The protective adjustment component (6) includes: The sampling hollow rod (601) is bolted to the lower end of the connecting frame (501). The sampling hollow rod (601) has a circular groove inside, which is partially adapted to the auger (504). The sampling hollow rod (601) has a second limiting block (602) fixedly installed on both sides. The surface of the second limiting block (602) has multiple slots (603). The surface of the second limiting block (602) is connected to the protective hollow rod (605) through the second limiting slot (604).

8. The sampling head structure of a gantry-type vehicle sampling machine according to claim 7, characterized in that: The inner wall of the protective hollow rod (605) is provided with a first circular hole (606), and a frame (607) is fixedly installed on both sides of the protective hollow rod (605). The inner wall of the frame (607) is provided with a second sliding groove (608), and a second circular hole (609) is provided on one side of the frame (607).

9. The sampling head structure of a gantry-type vehicle sampling machine according to claim 8, characterized in that: The second circular hole (609) is provided with a movable rod (610). A pull plate (611) is fixedly installed at one end of the movable rod (610), and an adjusting plate (612) is fixedly installed at the other end of the movable rod (610). Second sliders (613) are fixedly installed on both sides of the adjusting plate (612), and the second sliders (613) are slidably adapted to the second slide groove (608).

10. The sampling head structure of a gantry-type vehicle sampling machine according to claim 9, characterized in that: An adjusting rod (614) is fixedly installed at the other end of the adjusting plate (612). A plug (615) is fixedly installed at one end of the adjusting rod (614), and the plug (615) is partially adapted to the slot (603). A return spring (616) is provided on the surface of the movable rod (610). One end of the return spring (616) is fixedly connected to the inside of the frame (607), and the other end is fixedly connected to the adjusting plate (612).

Citation Information

Patent Citations

  • Sampling head structure of gate-type automobile sampling machine

    CN222895916U