Ceramic tile breaking resistance detection device

Abstract

The utility model belongs to ceramic tile production technical field relates to a kind of ceramic tile bending resistance detection device, including base, pressure detector and symmetrically arranged slide rail are equipped on base, two slide rails are slidably connected with slide seat, and one cleaning assembly is equipped on two slide seats.The utility model can push slag to the collection plate of the collection component after the fracture of ceramic tile detection, without manual cleaning, and the residual slag and powder on the surface of roller can be cleaned comprehensively, and the dust generated by cleaning can enter the inner cavity of cleaning block through the suction hole on the hair block, and then be sucked out by external dust collector connected by connecting pipe, to ensure the cleanliness of roller surface.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic tile production technology and relates to a ceramic tile flexural strength testing device. Background Technology

[0002] When ceramic tiles are laid on floors, walls, or countertops, they must withstand their own weight, external pressure, and stress from temperature changes over a long period. If their flexural strength is substandard, they are prone to breakage and cracking during use, which not only affects the decorative effect but may also pose safety hazards. Therefore, ceramic tiles need to undergo flexural strength testing before leaving the factory. The flexural strength testing device simulates the actual stress conditions of ceramic tiles and tests their flexural strength by applying pressure.

[0003] A Chinese utility model patent with publication number CN215525331U discloses a ceramic tile flexural strength testing machine, comprising a machine body with a control panel on its surface; a main hydraulic rod with a compression rod at one end; a support frame inside the machine body; and a moving device located inside the machine body for adjusting the position of the support components supporting the ceramic tiles during installation. The moving device includes a servo motor installed inside the support frame, a drive gear installed at the drive end of the servo motor, a support column sliding on the inner wall of the support frame, a threaded rod connected to the inner wall of the support frame, and a gear belt meshing with the surface of the drive gear.

[0004] However, in existing ceramic tile flexural strength testing devices, the surface of the extrusion rod is prone to adhering with debris or powder or experiencing localized wear during long-term use. If it is not cleaned or maintained in time, it will lead to changes in the contact state between the roller and the ceramic tile during subsequent testing, thereby causing deviations in the flexural strength test data and affecting the accuracy of product quality judgment. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a ceramic tile flexural strength testing device.

[0006] The ceramic tile flexural strength testing device of this utility model includes a base, a pressure detector and symmetrically arranged slide rails on the base, a slide seat slidably connected to each slide rail, and the same cleaning component on each slide seat; The cleaning assembly includes a roller rotatably connected between two slides and a cleaning block fixedly connected to the two slides. The cleaning block is provided with a bristle-laden compartment that is adapted to the roller. The inner surface of the bristle-laden compartment is provided with multiple suction holes that communicate with the inner cavity of the cleaning block. The cleaning block is provided with a connecting pipe that communicates with its interior. A full gear is fixedly connected to one end of the roller. A servo motor is fixedly connected to the slides. The servo motor is connected to a half gear that meshes with the full gear.

[0007] The base is fixedly connected to support platforms on both sides, and electric push rods are fixedly connected to both support platforms. The cleaning block is provided with a baffle that is fixedly connected to the end of the electric push rod.

[0008] The base has an inner groove, and a collection component is installed inside the inner groove.

[0009] The collection assembly includes a collection plate rotatably connected to the top of the inner groove of the base on one side, and a discharge port connected to the inner groove on the side of the base opposite to the collection plate.

[0010] An electric threaded rod is fixedly connected to the bottom of the same side of the base and the collecting plate, which are rotatably connected. A slider is threaded onto the electric threaded rod, and a linkage rod is hinged onto the slider. The other end of the linkage rod is hinged to the bottom of the collecting plate through a shaft block. The slider is slidably connected in the groove at the bottom of the inner groove of the base.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention can automatically push the broken pieces towards the center of the device after the ceramic tile is detected to be broken, and push the scattered pieces to the collection plate of the collection component. No manual cleaning is required. The bristle bin can thoroughly clean the residual pieces and powder on the roller surface, and the dust generated during cleaning can enter the inner cavity of the cleaning block through the suction holes on the bristle bin and then be sucked out by the external vacuum cleaner connected by the connecting pipe, ensuring that the roller surface is clean. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the base structure according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of two sliding block structures according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the cleaning block and the bristle-covered bin block according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the internal structure of the base according to an embodiment of the present invention.

[0013] In the picture: 1. Base; 2. Pressure testing instrument; 3. Slide rail; 4. Slide; 5. Cleaning components; 501. Electric push rod; 502. Support platform; 503. Baffle; 504. Roller; 505. Servo motor; 506. Half gear; 507. Full gear; 508. Cleaning block; 509. Hair-laden bin block; 510. Suction hole; 511. Connecting pipe; 6. Collection assembly; 601. Electric threaded rod; 602. Slider; 603. Linkage rod; 604. Collection plate; 605. Shaft block. Detailed Implementation

[0014] Example 1 like Figures 1-5 As shown, the ceramic tile flexural strength testing device of this utility model includes a base 1, on which a pressure detector 2 and symmetrically arranged slide rails 3 are mounted. The pressure detector 2 is existing technology, and it has a lifting pressure head that can press down on the ceramic tile. It also has an electronic system for detecting pressure resistance. Both the pressing structure and the electronic detection system are existing technology and will not be described in detail here. Slide seats 4 are slidably connected to both slide rails 3, and the same cleaning component 5 is mounted on both slide seats 4. The cleaning component 5 includes components rotatably connected to two slide rails 3. The roller 504 between the slides 4 and the cleaning block 508 fixedly connected to the two slides 4 are provided. The cleaning block 508 is provided with a bristle-laden block 509 adapted to the roller 504. The inner surface of the bristle-laden block 509 is provided with multiple suction holes 510, which communicate with the inner cavity of the cleaning block 508. The cleaning block 508 is provided with a connecting pipe 511 that communicates with its interior. One end of the roller 504 is fixedly connected to a full gear 507. A servo motor 505 is fixedly connected to the slide 4. The servo motor 505 is connected to a gear that meshes with the full gear 507. The half gear 506 is connected to an external vacuum cleaner via a connecting pipe 511. The servo motor 505 drives the half gear 506 to rotate, which meshes with the full gear 507, causing the full gear 507 to rotate. This, in turn, drives the roller 504 to rotate, causing the dust collection block to clean the surface of the roller 504. The dust generated during cleaning enters the cleaning block 508 through the suction hole 510 and is finally sucked out by the external vacuum cleaner through the connecting pipe 511. The dust collection block 509 then cleans the surface of the roller 504. The cleaning process reduces the need for subsequent ceramic tile tests and protects roller 504, extending its service life. When not in operation, half gear 506 does not mesh with full gear 507, ensuring the normal operation of roller 504. The rotation of roller 504 allows different surfaces to contact the ceramic tile, reducing friction on one side. A protective cover is provided on the slide rail 3, moving with the slide block 4 to prevent debris from affecting the slide rail 3. This protective cover is existing technology.

[0015] Both sides of the base 1 are fixedly connected to support platforms 502, and electric push rods 501 are fixedly connected to both support platforms 502. The cleaning block 508 is provided with a baffle 503 fixedly connected to the rod end of the electric push rod 501. The base 1 is provided with an inner groove, and a collection component 6 is provided in the inner groove. The collection component 6 includes a collection plate 604 rotatably connected to the top of the inner groove of the base 1 on one side. The side of the base 1 opposite to the collection plate 604 is provided with a discharge port communicating with the inner groove. An electric threaded rod 601 is fixedly connected to the bottom of the base 1 on the same side as the collection plate 604. A slider 602 is threadedly connected to the electric threaded rod 601. A linkage rod 603 is hinged to the slider 602. The other end of the linkage rod 603 is connected to a shaft. Block 605 is hinged to the bottom of the collection plate 604, and slider 602 is slidably connected in the groove at the bottom of the inner groove of the base 1. When slider 602 is at the motor end of electric threaded rod 601, linkage rod 603 is at a 30° angle with the horizontal plane, and collection plate 604 is in an inclined state. When slider 602 is at the threaded end of electric threaded rod 601, linkage rod 603 is at a 90° angle with the horizontal plane, and collection plate 604 is in a horizontal state. After the flexural strength test of ceramic brick is completed, the ceramic brick breaks and produces fragments. At this time, the two pairs of opposing sliding blocks 4 slide on the slide rail 3 respectively, thereby driving the two cleaning blocks 508 to push towards the middle, thus pushing the broken ceramic brick into the upper surface of collection plate 604 for centralized collection and cleaning.

[0016] Working process or working principle: First, the two electric push rods 501 are activated, their working ends pushing the baffle 503, causing the slide block 4 to slide on the slide rail 3. By adjusting the distance between the two rollers 504, the size of the ceramic tile to be tested is adapted. Then, the ceramic tile is placed on the two rollers 504. At this time, the half gear 506 is in a non-working state and does not mesh with the full gear 507, allowing the rollers 504 to rotate freely. After the ceramic tile breaks, the electric push rods 501 push the cleaning block 508 towards the center of the device, pushing the broken ceramic tile fragments onto the collection plate 604 in the groove of the base 1. At the same time, the connecting pipe 511 on one side of the cleaning block 508 is connected to an external vacuum cleaner, and the servo motor 505 is activated. The movement drives the half gear 506 to rotate. After the half gear 506 meshes with the full gear 507, it drives the roller 504 to rotate. The bristle-covered bin 509 above the cleaning block 508 cleans the surface of the roller 504. The dust generated enters the inner cavity of the cleaning block 508 through the suction hole 510 on the bristle-covered bin 509, and is finally sucked out by the vacuum cleaner through the connecting pipe 511. The electric threaded rod 601 on one side of the base 1 is activated, which drives the slider 602 to slide in its internal groove. The slider 602 pulls the collection plate 604 to tilt through the linkage rod 603, pouring the ceramic brick fragments above into the collection box that is placed in the opening on one side of the base 1, thus completing the entire cleaning and collection process.

[0017] This invention can automatically push the broken pieces towards the center of the device after the ceramic tile is detected to be broken, and push the scattered broken pieces to the collection plate 604 of the collection component 6. No manual cleaning is required. The bristle bin 509 can thoroughly clean the residual broken pieces and powder on the surface of the roller 504. The dust generated during cleaning can enter the inner cavity of the cleaning block 508 through the suction hole 510 on the bristle bin 509, and then be sucked out by the external vacuum cleaner connected by the connecting pipe 511, ensuring that the surface of the roller 504 is clean.

[0018] The descriptions of the orientation and relative positional relationships of the structure in this utility model, such as descriptions of front, back, left, right, up, and down, do not constitute a limitation on this utility model, but are merely for the convenience of description.

Claims

1. A device for testing the flexural strength of ceramic tiles, characterized in that: Includes a base (1), on which a pressure detector (2) and symmetrically arranged slide rails (3) are provided. Slide seats (4) are slidably connected to both slide rails (3), and the same cleaning component (5) is provided on both slide seats (4). The cleaning assembly (5) includes a roller (504) rotatably connected between two slides (4) and a cleaning block (508) fixedly connected to the two slides (4). The cleaning block (508) is provided with a bristle-laden bin (509) adapted to the roller (504). Multiple suction holes (510) are opened on the inner surface of the bristle-laden bin (509). The suction holes (510) communicate with the inner cavity of the cleaning block (508). The cleaning block (508) is provided with a connecting pipe (511) that communicates with its interior. A full gear (507) is fixedly connected to one end of the roller (504). A servo motor (505) is fixedly connected to the slide (4). The servo motor (505) is connected to a half gear (506) that meshes with the full gear (507).

2. The ceramic tile flexural strength testing device according to claim 1, characterized in that: The base (1) is fixedly connected to two support platforms (502) on both sides, and electric push rods (501) are fixedly connected to both support platforms (502). The cleaning block (508) is provided with a baffle (503) that is fixedly connected to the rod end of the electric push rod (501).

3. The ceramic tile flexural strength testing device according to claim 2, characterized in that: The base (1) is provided with an inner groove, and a collection component (6) is provided in the inner groove.

4. The ceramic tile flexural strength testing device according to claim 3, characterized in that: The collection component (6) includes a collection plate (604) rotatably connected to the top of the inner groove of the base (1) on one side, and a discharge port connected to the inner groove on the side of the base (1) opposite to the collection plate (604).

5. The ceramic tile flexural strength testing device according to claim 4, characterized in that: An electric threaded rod (601) is fixedly connected to the bottom of the same side of the base (1) and the collecting plate (604) for rotatable connection. A slider (602) is threaded onto the electric threaded rod (601). A linkage rod (603) is hinged onto the slider (602). The other end of the linkage rod (603) is hinged to the bottom of the collecting plate (604) through a shaft block (605). The slider (602) is slidably connected in the groove at the bottom of the inner groove of the base (1).

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