Automatic scratch test device for paints

CN224802903UActive Publication Date: 2026-09-25DONGGUAN WANRUN PAINT CO LTD
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Patent Information

Application Number
CN202522288719.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-29
Publication Date
2026-09-25
Estimated Expiration
2035-10-29

AI Technical Summary

Technical Problem

[0003]如公开号为CN221960004U的中国专利公开了一种涂料附着力测试仪,包括操作台,操作台的顶部设置有调节部件,调节部件包括竖杆,操作台的顶面竖直贯穿开设有第一滑槽,竖杆滑动安装在第一滑槽的内部,竖杆的顶端水平固定连接有横板,横板的内部水平贯穿开设有第二滑槽,第二滑槽的内部滑动安装有工形滑块,工形滑块的左端固定连接有把手;不仅能够通过转动手轮从而对左右两侧压板之间的距离进行调整,来匹配不同长度的涂层板,并且通过工形滑块在第二滑槽的内部进行前后滑动,使得前后两侧压板之间的距离进行调整,从而可以适配不同宽度的涂层板;但是,测试部件的位置是固定不变的,当需检测涂层板的不同位置时,需要反复移动涂层板,使用不方便

Benefits of technology

本实用新型的涂料自动划痕测试装置通过夹块配合夹持涂料板,通过划针随转盘的转动而刮涂涂料板,同时,通过下压动力元件使划针施压涂料板;通过滑座滑设于底座,从而调整划针的位置,便于测试涂料板不同的位置。

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Abstract

The utility model relates to a kind of automatic scratch testing device of paint, including machine table, clamping assembly and testing assembly, clamping assembly includes tray and multiple clamping blocks, tray is installed on machine table, each clamping block is slid in tray, each clamping block cooperates and clamps paint plate;Testing assembly includes base, sliding seat, support arm, rotating power element, rotating disc, scribe and press power element, base is installed on machine table, sliding seat is slid in base, one end of support arm is installed in sliding seat, rotating power element is installed in the end of support arm away from sliding seat, rotating power element is used to drive rotating disc rotation, scribe is eccentrically installed in rotating disc, scribe is used to abut paint plate, scribe is scraped paint plate with the rotation of rotating disc;Press power element is installed in support arm, and the output end of press power element is connected with rotating power element.The automatic scratch testing device of this paint is clamped paint plate by clamping block, is slid in base by sliding seat, to adjust the position of scribe, and the different positions of paint plate are facilitated to test.
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Description

Technical Field

[0001] This utility model relates to the field of coating testing equipment technology, and in particular to an automatic coating scratch testing device. Background Technology

[0002] Coating adhesion is an important indicator for evaluating coating quality. The scratch test is a common method for testing coating adhesion, which requires a paint scratch tester.

[0003] For example, Chinese Patent CN221960004U discloses a coating adhesion tester, including an operating table. The top of the operating table has an adjusting component, which includes a vertical rod. A first groove is vertically slidably opened through the top surface of the operating table. The vertical rod is slidably installed inside the first groove. A horizontal plate is horizontally fixedly connected to the top of the vertical rod. A second groove is horizontally slidably opened inside the horizontal plate. An I-shaped slider is slidably installed inside the second groove. A handle is fixedly connected to the left end of the I-shaped slider. This device allows adjustment of the distance between the left and right pressure plates by rotating a handwheel to match coating plates of different lengths. Furthermore, the distance between the front and rear pressure plates can be adjusted by sliding the I-shaped slider back and forth inside the second groove, thus adapting to coating plates of different widths. However, the position of the testing component is fixed. When testing different positions of the coating plate, the coating plate needs to be repeatedly moved, making it inconvenient to use. Utility Model Content

[0004] Therefore, it is necessary to provide an automatic paint scratch testing device to address the above problems.

[0005] An automatic paint scratch testing device includes a machine base, a clamping assembly, and a testing assembly. The clamping assembly includes a carrier plate and multiple clamping blocks. The carrier plate is mounted on the machine base, and each clamping block slides on the carrier plate, clamping a paint plate. The testing assembly includes a base, a slide, a support arm, a rotational power element, a turntable, a scribing needle, and a pressing power element. The base is mounted on the machine base, the slide slides on the base, one end of the support arm is mounted on the slide, and the rotational power element is mounted on the end of the support arm away from the slide. The rotational power element drives the turntable to rotate, and the scribing needle is eccentrically mounted on the turntable, abutting against the paint plate. The scribing needle scrapes the paint plate as the turntable rotates. The pressing power element is mounted on the support arm, and its output end is connected to the rotational power element.

[0006] In one embodiment, the clamping assembly further includes guide rails and elastic elements, with multiple guide rails and elastic elements, and each guide rail, elastic element, and clamping block corresponding to another. The guide rails are mounted on the carrier plate, and the clamping blocks are slidably disposed on the guide rails. One end of the elastic element is mounted on the carrier plate, and the other end is mounted on one end of the clamping block.

[0007] In one embodiment, the carrier plate is provided with a plurality of grooves to accommodate the guide rail, the clamping block and the elastic element, and the grooves correspond one-to-one with the clamping blocks.

[0008] In one embodiment, the clamping block includes a support portion and a guide portion connected to one end of the support portion. The support portion is used to support the coating plate. The support portion is slidably disposed on the guide rail. One end of the elastic member is mounted on one end of the support portion. One side of the guide portion is an inclined surface.

[0009] In one embodiment, a groove is provided at the connection between one side of the guide portion and the support portion to accommodate the edge of the coating plate.

[0010] In one embodiment, the top of the support is flush with the carrier plate.

[0011] In one embodiment, the test assembly further includes a guide rod and a telescopic power element, both of which are mounted on the base. The slide block is slidably mounted on the guide rod, and the telescopic power element is used to drive the slide block to slide.

[0012] In one embodiment, the telescopic power element is a lead screw motor; the rotational power element is a motor; and the pressing power element is an electric hydraulic cylinder.

[0013] In one embodiment, the scribing needle is detachably connected to the turntable.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The automatic paint scratch testing device of this utility model uses clamping blocks to hold the paint plate, and a scratching needle scrapes the paint plate as the turntable rotates. At the same time, a downward pressing power element causes the scratching needle to apply pressure to the paint plate. The device slides on the base, thereby adjusting the position of the scratching needle to facilitate testing different positions of the paint plate. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an automatic paint scratch testing device according to an embodiment of the present invention; Figure 2 for Figure 1 A magnified view of circle A in the middle.

[0016] The meanings of the numbers in the attached diagram are as follows: 100. Automatic paint scratch testing device; 10. Machine base; 20. Clamping assembly; 21. Carrier tray; 210. Slide groove; 22. Clamping block; 221. Support part; 222. Guide part; 223. Groove; 23. Guide rail; 24. Elastic element; 30. Test assembly; 31. Base; 32. Slide; 33. Support arm; 34. Rotation power element; 35. Turntable; 36. Scribing needle; 37. Pressing power element; 38. Guide rod; 39. Telescopic power element. Detailed Implementation

[0017] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0022] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0023] Please refer to Figure 1 and Figure 2An automatic paint scratch testing device 100 according to one embodiment of the utility model includes a machine base 10, a clamping assembly 20, and a testing assembly 30. The clamping assembly 20 includes a carrier plate 21 and multiple clamping blocks 22. The carrier plate 21 is mounted on the machine base 10, and each clamping block 22 slides on the carrier plate 21, each clamping block 22 cooperating to clamp a paint plate. The testing assembly 30 includes a base 31, a slide 32, a support arm 33, a rotational power element 34, a turntable 35, a scratch needle 36, and a downward pressure power element 37. The base 31 is mounted on the machine base 10. The slide block 32 is slidably mounted on the base 31. One end of the support arm 33 is mounted on the slide block 32. A rotational power element 34 is mounted on the end of the support arm 33 away from the slide block 32. The rotational power element 34 is used to drive the turntable 35 to rotate. The scriber 36 is eccentrically mounted on the turntable 35. The scriber 36 is used to abut against the paint plate. The scriber 36 scrapes the paint plate as the turntable 35 rotates. A pressing power element 37 is mounted on the support arm 33. The output end of the pressing power element 37 is connected to the rotational power element 34. This automatic paint scratch testing device 100 uses a clamping block 22 to hold the paint plate. The scriber 36 scrapes the paint plate as the turntable 35 rotates. At the same time, the pressing power element 37 applies pressure to the paint plate with the scriber 36. The slide block 32 is slidably mounted on the base 31, thereby adjusting the position of the scriber 36 to facilitate testing different positions of the paint plate.

[0024] like Figure 1 and Figure 2 As shown, in this embodiment, the clamping assembly 20 includes a carrier tray 21 and a plurality of clamping blocks 22. The carrier tray 21 is mounted on the machine base 10, and each clamping block 22 slides on the carrier tray 21, with each clamping block 22 cooperating to clamp the coating board. The clamping blocks 22 sliding on the carrier tray 21 are suitable for coating boards of different sizes. Optionally, the carrier tray 21 is provided with a plurality of sliding grooves 210 to accommodate the clamping blocks 22. Further, each clamping block 22 includes a support portion 221 and a guide portion 222 connected to one end of the support portion 221. The support portion 221 is used to support the coating board. In one embodiment, the top of the support portion 221 is flush with the carrier tray 21, and the support portion 221 cooperates with the carrier tray 21 to support the coating board. Optionally, one side of the guide portion 222 is an inclined surface, which slopes outward from the end connected to the support portion 221 toward the end away from the support portion 221, so that the coating board slides down the inclined surface onto the support portion 221. Furthermore, a groove 223 is provided at the connection between one side of the guide portion 222 and the support portion 221 to accommodate the edge of the coating plate, thereby defining the position of the coating plate.

[0025] In one embodiment, the clamping assembly 20 further includes guide rails 23 and elastic elements 24, with multiple guide rails 23 and elastic elements 24, and each guide rail 23, elastic element 24, and clamping block 22 corresponding to another. The guide rails 23 are mounted on the carrier plate 21, and the clamping blocks 22 are slidably mounted on the guide rails 23. One end of the elastic element 24 is mounted on the carrier plate 21, and the other end is mounted on one end of the clamping block 22. Optionally, the support portion 221 is slidably mounted on the guide rails 23, and one end of the elastic element 24 is mounted on one end of the support portion 221. Further, the sliding groove 210 is used to accommodate the guide rails 23, clamping blocks 22, and elastic elements 24, with each sliding groove 210 corresponding to one clamping block 22. The elastic element 24 is a spring. In one embodiment, there are three sliding grooves 210, clamping blocks 22, guide rails 23, and elastic elements 24.

[0026] like Figure 1 As shown, the test assembly 30 includes a base 31, a slide 32, a support arm 33, a rotational power element 34, a turntable 35, a scribing needle 36, and a pressing power element 37. The base 31 is mounted on the machine tool 10, the slide 32 slides on the base 31, one end of the support arm 33 is mounted on the slide 32, and the rotational power element 34 is mounted on the end of the support arm 33 away from the slide 32. The rotational power element 34 drives the turntable 35 to rotate. The scribing needle 36 is eccentrically mounted on the turntable 35 and abuts against the paint plate. The scribing needle 36 scrapes the paint plate as the turntable 35 rotates. Optionally, the scribing needle 36 is detachably connected to the turntable 35 for replacement. The pressing power element 37 is mounted on the support arm 33, and the output end of the pressing power element 37 is connected to the rotational power element 34. The pressing power element 37 drives the rotational power element 34 to descend, thereby causing the scribing needle 36 to apply pressure to the paint plate. Furthermore, the rotational power element 34 is an electric motor; the downward pressing power element 37 is an electric hydraulic cylinder.

[0027] In one embodiment, the test assembly 30 further includes guide rods 38 and telescopic power elements 39. Both guide rods 38 and telescopic power elements 39 are mounted on the base 31. A slide block 32 is slidably disposed on the guide rods 38, and the telescopic power element 39 drives the slide block 32 to slide. Optionally, there are two guide rods 38; further, the telescopic power element 39 is a lead screw motor; the position of the scriber 36 is adjusted by driving the slide block 32 to slide via the telescopic power element 39.

[0028] In use, the edge of the paint plate is pressed down along the inclined surface of the guide portion 222 until the edge of the paint plate is accommodated in the groove 223; alternatively, one of the clamping blocks 22 is stretched outward, and the paint plate is placed on the carrier plate 21 and the other two support portions 221. The stretched clamping block 22 is then released, and under the rebound action of the elastic element 24, the three clamping blocks 22 cooperate to clamp the paint plate, with the edge of the paint plate accommodated in the groove 223. Next, the rotating power element 34 drives the turntable 35 to rotate, and the turntable 35 drives the scribing needle 36 to rotate, causing the scribing needle 36 to scrape the paint plate. Simultaneously, the downward pressing power element 37 drives the rotating power element 34 to descend, thereby applying pressure to the paint plate by the scribing needle 36. The pressure value of the downward pressing power element 37 is recorded to determine the adhesion of the paint plate. When testing different positions, the telescopic power element 39 drives the slide 32 to slide, thereby adjusting the position of the scribing needle 36 relative to the paint plate, eliminating the need to adjust the position of the paint plate, making it convenient to use.

[0029] The automatic paint scratch testing device 100 of this utility model uses a clamping block 22 to hold the paint plate, and a scratching needle 36 scrapes the paint plate as the turntable 35 rotates. At the same time, a downward pressing power element 37 causes the scratching needle 36 to apply pressure to the paint plate. The device is slidably mounted on the base 31 via a sliding seat 32, thereby adjusting the position of the scratching needle 36 to facilitate testing different positions of the paint plate.

[0030] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0031] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An automatic paint scratch testing device, characterized in that, The system includes a machine base, a clamping assembly, and a testing assembly. The clamping assembly includes a carrier tray and multiple clamping blocks. The carrier tray is mounted on the machine base, and each clamping block slides on the carrier tray, clamping a coating plate. The testing assembly includes a base, a slide, a support arm, a rotational power element, a turntable, a scribing needle, and a pressing power element. The base is mounted on the machine base, the slide slides on the base, one end of the support arm is mounted on the slide, and the rotational power element is mounted on the end of the support arm away from the slide. The rotational power element drives the turntable to rotate, and the scribing needle is eccentrically mounted on the turntable, abutting against the coating plate. The scribing needle scrapes the coating plate as the turntable rotates. The pressing power element is mounted on the support arm, and its output end is connected to the rotational power element.

2. The automatic paint scratch testing device according to claim 1, characterized in that, The clamping assembly further includes guide rails and elastic elements, and there are multiple guide rails and elastic elements. The guide rails, elastic elements and clamping blocks correspond one-to-one. The guide rails are installed on the carrier plate and the clamping blocks are slidably disposed on the guide rails. One end of the elastic element is installed on the carrier plate and the other end is installed on one end of the clamping block.

3. The automatic paint scratch testing device according to claim 2, characterized in that, The carrier plate is provided with multiple grooves to accommodate the guide rail, the clamping block and the elastic element, and the grooves correspond one-to-one with the clamping blocks.

4. The automatic paint scratch testing device according to claim 2, characterized in that, The clamping block includes a support portion and a guide portion connected to one end of the support portion. The support portion is used to support the coating plate. The support portion is slidably mounted on the guide rail. One end of the elastic element is installed on one end of the support portion. One side of the guide portion is an inclined surface.

5. The automatic paint scratch testing device according to claim 4, characterized in that, A groove is provided at the connection between one side of the guide portion and the support portion to accommodate the edge of the coating plate.

6. The automatic paint scratch testing device according to claim 4, characterized in that, The top of the support is flush with the carrier plate.

7. The automatic paint scratch testing device according to claim 1, characterized in that, The test assembly also includes a guide rod and a telescopic power element. Both the guide rod and the telescopic power element are mounted on the base. The slide block is slidably mounted on the guide rod, and the telescopic power element is used to drive the slide block to slide.

8. The automatic paint scratch testing device according to claim 7, characterized in that, The telescopic power element is a lead screw motor; the rotational power element is a motor; and the downward pressing power element is an electric hydraulic cylinder.

9. The automatic paint scratch testing device according to claim 1, characterized in that, The scriber is detachably connected to the turntable.

Citation Information

Patent Citations

  • Coating adhesive force tester

    CN221960004U