A device for apparent detection of ultra-thin grooved glass
Patent Information
- Application Number
- CN202521098748.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-05-30
AI Technical Summary
但通过检测杆检测,检测结果不准
[0013]本实用新型的技术效果为:使用时,将待检测玻璃放置在载玻台,待检测玻璃被固定在两块限位板之间,防止玻璃发生位移,散射点光源能提供有效稳定的散射光,光线穿过载玻台投影到底板上,底板上的分区线能够为检测人员提供参考坐标,方便对玻璃在检测过程中的位置进行精确记录和分析,测量和检测玻璃槽的过渡区。底板上的分区线为投影形态的观察和测量提供了很好的对照。解决了超薄开槽玻璃的过渡区及开槽区难以观察及检测的问题,并为检测过程中提供辅助标识。
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Figure CN224802908U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass appearance inspection technology. Specifically, this utility model relates to a device for appearance inspection of ultra-thin grooved glass. Background Technology
[0002] Non-uniform thickness ultra-thin grooved glass (UFG) cover plates offer better bending performance and panel strength compared to ultra-thin glass (UTG). However, the production and processing of non-uniform thickness ultra-thin grooved glass (UFG) cover plates have higher processing and manufacturing requirements, and visual inspection of ultra-thin grooved glass (UFG) is also crucial during the manufacturing process. (See attached diagram in the instruction manual.) Figure 3 As shown, ① is the grooved area, with a thickness typically of 30-40 μm; ③ is the non-grooved area, with a thickness varying from 70-160 μm; ② is the transition zone between ① and ③. During the manufacturing process of UFG glass, the acid etching rate and time of the grooved area ① are controlled to create a thickness difference between the grooved area ① and the non-grooved area ③, thus meeting the manufacturing requirements for grooving in ultra-thin glass. However, the quality and appearance of the transition zone ② of the grooved glass have relatively high requirements. Since the overall thickness of grooved glass is generally thin, it is difficult for the human eye to directly observe and inspect it effectively, making it impossible to accurately identify the location of the transition zone ② and to assess its relevant appearance quality requirements.
[0003] Chinese patent (publication number: 102901418B) discloses a testing device and method for a glass guide channel in a vehicle door assembly. The testing device includes a testing rod whose axial distance is equal to the front-to-back distance of the glass guide channel. The rod is placed horizontally within the glass guide channel and moves up and down between its upper and lower stops to test the front-to-back distance. However, testing with the testing rod yields inaccurate results. Utility Model Content
[0004] This invention addresses the aforementioned problems and aims to provide a device for inspecting the appearance of ultra-thin grooved glass, capable of detecting the quality of the groove transition zone in the grooved glass.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a device for surface inspection of ultra-thin slotted glass, comprising a projection platform, a fixed platform and a detection structure disposed on the projection platform, the glass to be inspected being disposed on the fixed platform, and the detection structure being directly opposite the fixed platform.
[0006] The detection structure includes a support base, which is mounted on a projection platform and has a scattering point light source.
[0007] The support base includes a first support plate, which is disposed on the projection platform. A first fixing plate is connected to the top of the first support plate, and a first mounting plate is connected to one end of the first fixing plate. A second mounting plate is connected to the first mounting plate. The first and second mounting plates have mounting grooves that match the scattering point light source. The scattering point light source is disposed between the first and second mounting plates.
[0008] The fixed platform includes a fixed base, which is set on the projection platform. A limiting plate is provided on the fixed base, and a glass stage is provided on the limiting plate. The glass to be tested abuts against the limiting plate.
[0009] The fixed base includes a second support plate, which is disposed at both ends of the projection platform. A second fixed plate is connected to the top of the second support plate, and the limiting plate is connected to the second fixed plate.
[0010] The projection platform includes a base plate, on which partition lines are evenly distributed.
[0011] The limiting plate has a limiting groove.
[0012] The base plate is a one-piece molded ivory whiteboard structure.
[0013] The technical advantages of this invention are as follows: During use, the glass to be tested is placed on the stage and fixed between two limiting plates to prevent displacement. The scattered point light source provides effective and stable scattered light, which passes through the stage and projects onto the base plate. The partition lines on the base plate provide reference coordinates for the testing personnel, facilitating accurate recording and analysis of the glass's position during the testing process, and measurement and testing of the transition zone of the glass groove. The partition lines on the base plate provide excellent reference for observing and measuring the projected shape. This solves the problem of difficulty in observing and testing the transition zone and grooved area of ultra-thin grooved glass, and provides auxiliary markings during the testing process. Attached Figure Description
[0014] This manual includes the following figures, which illustrate the following:
[0015] Figure 1 This is an overall structural diagram of a device for surface inspection of ultra-thin grooved glass according to the present invention;
[0016] Figure 2 This is a schematic diagram of a device for surface inspection of ultra-thin grooved glass according to the present invention.
[0017] Figure 3 This is a schematic diagram of the glass structure to be tested according to this utility model.
[0018] The diagram is labeled as follows: 1. Projection platform; 101. Base plate; 102. Partition line; 2. Fixed platform; 201. Glass stage; 202. Limiting plate; 21. Fixing seat; 211. Second support plate; 212. Second fixing plate; 3. Detection structure; 301. Scattered point light source; 302. First mounting plate; 303. Second mounting plate; 31. Support seat; 311. First support plate; 312. First fixing plate; 4. Limiting groove. Detailed Implementation
[0019] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention, and to facilitate its implementation.
[0020] like Figures 1-2 As shown, an apparatus for surface inspection of ultra-thin grooved glass includes a projection platform 1, a fixed platform 2, and a detection structure 3. The glass to be inspected is placed on the fixed platform 2, and the detection structure 3 faces the fixed platform 2. The detection structure 3 emits stable scattered light, which projects onto the glass to be inspected. The fixed platform 2 provides a placement position for the glass to be inspected. The scattered light emitted by the detection structure 3 illuminates the glass to be inspected, and the point light source illuminates the grooved area of the glass to be inspected, forming a corresponding projection on the projection platform 1. The shape and defects of the ultra-thin grooved glass are magnified through light and shadow, making it easy for the human eye to observe directly.
[0021] The detection structure 3 includes a support base 31, which is mounted on the projection platform 1. A diffused light source 301 is mounted on the support base 31. The support base 31 is bolted to the projection platform 1, and the diffused light source 301 is positioned directly facing the glass to be inspected for easy inspection. The diffused light source 301 provides effective and stable diffused light for projecting onto the ultra-thin grooved glass. The diffused light source 301 has functions for focus adjustment and slide installation and replacement. Focus adjustment allows for adjustment of the projected size of the glass, adjusting the focus according to the type of glass and the differences in the grooved area to achieve a suitable observation position. Different colored slides provide different colors of diffused light, which can be used to indicate defects according to different conditions.
[0022] The support base 31 includes a first support plate 311, which is disposed on the projection platform 1. A first fixing plate 312 is connected to the top of the first support plate 311. A first mounting plate 302 is connected to one end of the first fixing plate 312. A second mounting plate 303 is connected to the first mounting plate 302. The first mounting plate 302 and the second mounting plate 303 have mounting grooves that match the diffused point light source 301. The diffused point light source 301 is disposed between the first mounting plate 302 and the second mounting plate 303.
[0023] The first support plate 311 of the support base 31 is fixed to the projection platform 1 by bolts. The top of the first support plate 311 is connected to the first fixing plate 312 by welding. The first mounting plate 302 is connected to the first fixing plate 312 by welding. The second mounting plate 303 is connected to the first mounting plate 302 by bolts. The first mounting plate 302 and the second mounting plate 303 are provided with mounting grooves that match the diffused point light source 301. After the diffused point light source 301 is located in the mounting groove, the first mounting plate 302 and the second mounting plate 303 are fastened together by bolts. The diffused point light source 301 is fixed, ensuring that the light source is installed firmly. At the same time, when disassembly and maintenance are required, the bolts can be loosened and the diffused point light source 301 can be removed, which is convenient to use.
[0024] The fixed platform 2 includes a fixed base 21, which is set on the projection platform 1. A glass stage 201 is set on the fixed base 21. The size of the glass stage 201 matches the size of the glass to be tested. When the glass to be tested is placed on the glass stage 201, it can be completely covered before measurement can begin, saving time as there is no need to spend time positioning the glass to be tested. Limiting plates 202 are set at both ends of the glass stage 201. The limiting plates 202 are connected to the fixed base 21. The limiting plates 202 are provided with grooves that match the glass stage 201. The two sides of the glass stage 201 are fixed in the grooves, and the glass to be tested abuts against the limiting plates 202. The mounting base 21 is used to connect to and fix the glass stage 201. The glass to be tested is placed on the glass stage 201. Two limiting plates 202 are provided. The glass to be tested is fixed between the two limiting plates 202 to prevent the glass from shifting. The scattering point light source 301 can provide effective and stable scattered light. The light passes through the glass stage 201 and projects onto the ultra-thin slotted glass.
[0025] The mounting base 21 includes a second support plate 211, which is disposed at both ends of the projection platform 1. A second fixing plate 212 is connected to the top of the second support plate 211, and the glass stage 201 is connected to the second fixing plate 212. The second support plate 211 is bolted to both ends of the projection platform 1, and the second fixing plate 212 is welded to the second support plate 211.
[0026] The projection platform 1 includes a base plate 101, on which partition lines 102 are evenly distributed. The base plate 101 is a flat plate, serving as a projection plate. The partition lines 102 provide reference coordinates for the inspectors, facilitating accurate recording and analysis of the glass's position during the inspection process, and measurement and inspection of the transition zone of the glass tank.
[0027] The limiting plate 202 has a limiting groove 4. The limiting groove 4 is a square groove, which can be used for measuring the transition area of another glass groove of another size. The glass to be tested of another size is placed in the limiting groove 4 and fixed, which can facilitate the measurement of the glass to be tested, save time, and eliminate the need to position the glass to be tested.
[0028] The base plate 101 is an ivory white board with a one-piece molding structure. The base plate 101 adopts an ivory white board with a one-piece molding structure, which has good reflective properties and surface flatness. It can make the light projected by the diffused point light source 301 evenly distributed, ensuring that the projection of defects on the glass surface is clear and accurate, which is convenient for inspection personnel to observe and judge.
[0029] The role and effect of the embodiments
[0030] In use, the glass to be tested is placed on the stage 201, and fixed between two limiting plates 202 to prevent displacement. The diffused point light source 301 provides effective and stable diffused light. The light passes through the stage 201 and projects onto the base plate 101. The partition lines 102 on the base plate 101 provide reference coordinates for the inspector, facilitating accurate recording and analysis of the glass's position during the inspection process, and measurement and inspection of the transition zone of the glass groove. The partition lines 102 on the base plate 101 provide a good reference for observing and measuring the projected shape. This solves the problem of difficulty in observing and inspecting the transition zone and grooved area of ultra-thin grooved glass, and provides auxiliary markings during the inspection process.
[0031] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.
Claims
1. An apparatus for surface inspection of ultra-thin grooved glass, characterized in that, It includes a projection platform (1), on which a fixed platform (2) and a detection structure (3) are provided. The ultra-thin slotted glass to be detected is placed on the fixed platform (2), and the detection structure (3) is facing the fixed platform (2). The detection structure (3) includes a support base (31), which is set on the projection platform (1) and a scattering point light source (301) is provided on the support base (31). The support base (31) includes a first support plate (311), which is disposed on the projection platform (1). A first fixing plate (312) is connected to the top of the first support plate (311), and a first mounting plate (302) is connected to one end of the first fixing plate (312). A second mounting plate (303) is connected to the first mounting plate (302). The first mounting plate (302) and the second mounting plate (303) have mounting grooves that match the scattering point light source (301). The scattering point light source (301) is disposed between the first mounting plate (302) and the second mounting plate (303).
2. The apparatus for surface inspection of ultra-thin grooved glass according to claim 1, characterized in that: The fixed platform (2) includes a fixed seat (21), which is set on the projection platform (1). A limiting plate (202) is provided on the fixed seat (21), and a glass stage (201) is provided on the limiting plate (202). The glass to be tested abuts against the limiting plate (202).
3. The apparatus for surface inspection of ultra-thin grooved glass according to claim 2, characterized in that: The fixed base (21) includes a second support plate (211), which is disposed at both ends of the projection platform (1). A second fixed plate (212) is connected to the top of the second support plate (211), and the limiting plate (202) is connected to the second fixed plate (212).
4. The apparatus for surface inspection of ultra-thin grooved glass according to claim 1, characterized in that: The projection platform (1) includes a base plate (101), on which partition lines (102) are evenly distributed.
5. The apparatus for surface inspection of ultra-thin grooved glass according to claim 2, characterized in that: The limiting plate (202) has a limiting groove (4).
6. The apparatus for surface inspection of ultra-thin grooved glass according to claim 4, characterized in that: The base plate (101) is an ivory whiteboard integral molding structure.
Citation Information
Patent Citations
Device and method for detecting glass guide groove of car door assembly
CN102901418B