A surface detection device for wear-resistant ring production

Abstract

The utility model discloses a kind of surface detection equipment for wear ring production, including bottom plate, the top of bottom plate is fixedly installed with support frame one, the top of support frame one is fixedly installed with conveying assembly, the both sides of conveying assembly are respectively fixedly installed with centering assembly, the top of support frame one is fixedly installed with visual inspection assembly, the top of bottom plate is fixedly installed with discharge assembly;Centering assembly, the utility model relates to wear ring production technical field;The surface detection equipment for wear ring production, by the centering assembly being set, wear ring can be centered and worked, so that its subsequent detection will be more convenient, wear ring after centering can be accurately in the best position of detection area, effectively avoid the problem such as uneven detection light irradiation, probe contact bad caused by position deviation, greatly improve the accuracy and reliability of detection data, reduce the misjudgment situation caused by position factor, and then improve overall detection efficiency, guarantee the quality control of product.

Description

Technical Field

[0001] This utility model relates to the field of wear-resistant ring production technology, specifically a surface inspection device for wear-resistant ring production. Background Technology

[0002] Wear rings, also known as guide rings or support rings, are key components used to reduce friction between mechanical parts, absorb radial loads, protect seals, and extend the service life of equipment. They are widely used in hydraulic cylinders, pneumatic cylinders, construction machinery, automotive shock absorption systems, and other fields. Their production process requires a combination of material properties and precision machining technology to ensure that the product has excellent wear resistance, impact resistance, and dimensional stability. The following details the production process and key points of wear rings, focusing on the core aspects.

[0003] Regarding the above technical solutions, the existing testing equipment does not have a good centering function. If it is not located in the center, it will easily affect the testing results. In addition, it does not have a good auxiliary discharge function, which makes it very troublesome to discharge the wear rings.

[0004] Therefore, this utility model provides a surface inspection device for the production of wear-resistant rings to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a surface inspection device for the production of wear-resistant rings, which solves the problem that the existing inspection devices do not have good centering and are not located in the center position, which can easily affect the inspection results.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface inspection device for wear-resistant ring production, comprising a base plate, a support frame fixedly mounted on the top of the base plate, a conveying assembly fixedly mounted on the top of the support frame, centering components fixedly mounted on both sides of the conveying assembly, a vision inspection component fixedly mounted on the top of the support frame, and a discharge assembly fixedly mounted on the top of the base plate; the centering component comprises a mounting frame and a centering plate, the mounting frame being fixedly mounted on both sides of the conveying assembly, the centering plate being snapped into the inner wall of the mounting frame, a positioning plate fixedly mounted on the top of the centering plate, a clamping plate being snapped into the inner wall of the positioning plate, a bolt being threadedly connected to the top of the clamping plate, and a connecting plate fixedly mounted on one side of the mounting frame, the bolt being threadedly connected to the connecting plate.

[0007] Furthermore, the centering component also includes a positioning rod and a second connecting plate. The positioning rod is fixedly connected to the bottom of the clamping plate, and the second connecting plate is fixedly installed on one side of the mounting frame. The positioning rod and the second connecting plate are engaged with each other.

[0008] By adopting the above technical solution, the centering structure is firmly connected, accurately positioning the wear-resistant ring and aiding in testing.

[0009] Furthermore, the conveying assembly includes a limiting plate and a conveyor belt. The limiting plate is fixedly installed on the top of the support frame, and the conveyor belt is fixedly installed on the top of the support frame. The conveyor belt is located on the inner sidewall of the limiting plate.

[0010] By adopting the above technical solution, the limit plate is equipped with a conveyor belt to prevent deviation, stabilize the conveyor, and improve efficiency.

[0011] Furthermore, the discharge assembly includes an electric push rod and a rotating plate. The electric push rod is hinged to the inner side wall of the support frame one, and the rotating plate is rotatably connected to the top of the support frame one. The output end of the electric push rod is hinged to the rotating plate. A support leg is fixedly installed on the top of the base plate, and an inclined plate is fixedly installed on the top of the support leg.

[0012] Using the above technical solution, the electric push rod controls the rotating plate to discharge material, which is flexible and the speed is controllable.

[0013] Furthermore, the discharge assembly also includes a second limiting plate, which is fixedly installed on the top of the inclined plate.

[0014] Using the above technical solution, the limiting plate two constrains the material discharge, prevents slippage, and ensures the quality of the discharged material.

[0015] Furthermore, the discharge assembly also includes a limiting plate three, which is fixedly installed on the top of the rotating plate.

[0016] The above technical solution, with the limit plate and three protective rotating plates, prevents falling and makes the material discharge more stable.

[0017] Furthermore, the vision inspection component includes a second support frame and an industrial camera. The second support frame is fixedly installed on the top of the base plate, and the industrial camera is fixedly installed on the top of the second support frame.

[0018] By adopting the above technical solution, the support frame supports the industrial camera, which helps to improve the accuracy of shooting.

[0019] Beneficial effects

[0020] This invention provides a surface inspection device for the production of wear-resistant rings. Compared with the prior art, it has the following advantages:

[0021] 1. This surface inspection equipment for wear ring production, through its centering component, can center the wear ring, making subsequent inspections more convenient. After centering, the wear ring can be accurately positioned in the optimal location within the inspection area, effectively avoiding problems such as uneven illumination of the inspection light and poor probe contact caused by positional deviations. This greatly improves the accuracy and reliability of the inspection data, reduces misjudgments caused by positional factors, and thus enhances overall inspection efficiency and ensures product quality control.

[0022] 2. The surface inspection equipment for wear ring production can perform material discharge through the set discharge component, and the discharge is simple and convenient. This component can transport the inspected wear rings to the designated position in an orderly manner according to the preset rules, avoiding the bumps and scratches on the surface of the wear rings that may occur during manual discharge, and better protecting the appearance quality of the product. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0026] Figure 3 This is a side view of the overall structure of this utility model;

[0027] Figure 4 This is a utility model Figure 3 Enlarged view of the structure at point B.

[0028] In the diagram: 1. Base plate; 2. Support frame one; 3. Conveying assembly; 31. Limiting plate one; 32. Conveyor belt; 4. Centering assembly; 41. Mounting frame; 42. Centering plate; 43. Positioning plate; 44. Clamping plate; 45. Bolt; 46. Connecting plate one; 47. Positioning rod; 48. Connecting plate two; 5. Vision inspection assembly; 51. Support frame two; 52. Industrial camera; 6. Discharge assembly; 61. Electric push rod; 62. Rotating plate; 63. Support leg; 64. Inclined plate; 65. Limiting plate two; 66. Limiting plate three. Detailed Implementation

[0029] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0030] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0031] Reference Figures 1 to 4 This application provides a surface inspection device for the production of wear-resistant rings, including a base plate 1, a support frame 2 fixedly installed on the top of the base plate 1, a conveying assembly 3 fixedly installed on the top of the support frame 2, a centering assembly 4 fixedly installed on both sides of the conveying assembly 3, a vision inspection assembly 5 fixedly installed on the top of the support frame 2, and a discharge assembly 6 fixedly installed on the top of the base plate 1; the centering assembly 4 includes a mounting frame 41 and a centering plate 42, the mounting frame 41 is fixedly installed on both sides of the conveying assembly 3, the centering plate 42 is snapped into the inner side wall of the mounting frame 41, a positioning plate 43 is fixedly installed on the top of the centering plate 42, a clamping plate 44 is snapped into the inner side wall of the positioning plate 43, and a bolt 45 is threadedly connected to the top of the clamping plate 44; one side of the mounting frame 41 is fixedly... The mounting assembly 4 includes a connecting plate 46, and bolts 45 are threadedly connected to the connecting plate 46. The positioning assembly 4 also includes a positioning rod 47 and a connecting plate 48. The positioning rod 47 is fixedly connected to the bottom of the clamping plate 44, and the connecting plate 48 is fixedly installed on one side of the mounting frame 41. The positioning rod 47 and the connecting plate 48 are interlocked. The conveying assembly 3 includes a limiting plate 31 and a conveyor belt 32. The limiting plate 31 is fixedly installed on the top of the support frame 2, and the conveyor belt 32 is fixedly installed on the top of the support frame 2. The conveyor belt 32 is located on the inner side wall of the limiting plate 31. The vision inspection assembly 5 includes a support frame 51 and an industrial camera 52. The support frame 51 is fixedly installed on the top of the base plate 1, and the industrial camera 52 is fixedly installed on the top of the support frame 51.

[0032] In this embodiment, the wear-resistant ring is first placed on the conveying assembly 3. The limiting plate 31 in the conveying assembly 3 acts as a limit to ensure that the wear-resistant ring is conveyed along a predetermined route on the conveyor belt 32. After the wear-resistant ring enters the conveying assembly 3, the centering assemblies 4 on both sides begin to function. The mounting brackets 41 in the centering assembly 4 are fixed to both sides of the conveying assembly 3, and the centering plate 42 is snapped into the inner wall of the mounting bracket 41. The positioning plate 43 further assists in positioning. The clamping plate 44 is threadedly connected to the connecting plate 46 by bolts 45, and at the same time, the positioning rod 47 is engaged with the connecting plate 48. Next, this structural design allows the centering component 4 to precisely position the wear ring from multiple angles, ensuring that the wear ring is in the appropriate position of the conveying component 3 for subsequent inspection. Then, as the conveying component 3 continues to operate, the wear ring will move to the bottom of the vision inspection component 5. The support frame 51 in the vision inspection component 5 provides stable support for the industrial camera 52. The industrial camera 52 can take pictures of the surface of the wear ring to obtain its surface image information, and then use the corresponding image analysis system to determine whether there are defects or other problems on the surface of the wear ring.

[0033] Reference Figures 1 to 4 In one aspect of this embodiment, the discharge assembly 6 includes an electric push rod 61 and a rotating plate 62. The electric push rod 61 is hinged to the inner side wall of the support frame 2, and the rotating plate 62 is rotatably connected to the top of the support frame 2. The output end of the electric push rod 61 is hinged to the rotating plate 62. A support leg 63 is fixedly installed on the top of the base plate 1, and an inclined plate 64 is fixedly installed on the top of the support leg 63. The discharge assembly 6 also includes a second limiting plate 65, which is fixedly installed on the top of the inclined plate 64. The discharge assembly 6 also includes a third limiting plate 66, which is fixedly installed on the top of the rotating plate 62.

[0034] In this embodiment, after the inspection is completed, the discharge assembly 6 starts to work. The electric push rod 61 pushes the rotating plate 62 to rotate. With the cooperation of the support leg 63 and its top inclined plate 64, the inspected wear ring is guided to be discharged. The second limiting plate 65 on the inclined plate 64 and the third limiting plate 66 on the rotating plate 62 limit the wear ring from different angles to prevent it from shifting position during the discharge process. This allows the wear ring to be smoothly output from the equipment according to the set path, completing the entire process of wear ring surface inspection and discharge.

[0035] Working principle: First, the wear-resistant ring is placed on the conveyor assembly 3. The limiting plate 31 in the conveyor assembly 3 acts as a limit to ensure that the wear-resistant ring is conveyed along the predetermined route on the conveyor belt 32. After the wear-resistant ring enters the conveyor assembly 3, the centering assemblies 4 on both sides begin to function. The mounting bracket 41 in the centering assembly 4 is fixed to both sides of the conveyor assembly 3. The centering plate 42 is snapped into the inner wall of the mounting bracket 41. The positioning plate 43 further assists in positioning. The clamping plate 44 is threadedly connected to the connecting plate 46 by bolts 45. At the same time, the positioning rod 47 is engaged with the connecting plate 48. Next, this structural design allows the centering component 4 to precisely position the wear ring from multiple angles, ensuring that the wear ring is in the appropriate position of the conveying component 3 for subsequent inspection. Then, as the conveying component 3 continues to operate, the wear ring will move to the bottom of the vision inspection component 5. The support frame 51 in the vision inspection component 5 provides stable support for the industrial camera 52. The industrial camera 52 can take pictures of the surface of the wear ring to obtain its surface image information, and then use the corresponding image analysis system to determine whether there are defects or other problems on the surface of the wear ring.

[0036] After the inspection is completed, the discharge assembly 6 starts to work. The electric push rod 61 pushes the rotating plate 62 to rotate. With the cooperation of the support leg 63 and its top inclined plate 64, the inspected wear ring is guided to be discharged. The second limiting plate 65 on the inclined plate 64 and the third limiting plate 66 on the rotating plate 62 limit the wear ring from different angles to prevent it from shifting position during the discharge process. This allows the wear ring to be smoothly output from the equipment according to the set path, completing the entire process of wear ring surface inspection and discharge.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface inspection device for the production of wear-resistant rings, comprising a base plate (1), characterized in that: A support frame (2) is fixedly installed on the top of the base plate (1), a conveying component (3) is fixedly installed on the top of the support frame (2), a centering component (4) is fixedly installed on both sides of the conveying component (3), a vision inspection component (5) is fixedly installed on the top of the support frame (2), and a discharge component (6) is fixedly installed on the top of the base plate (1). The centering component (4) includes a mounting frame (41) and a centering plate (42). The mounting frame (41) is fixedly installed on both sides of the conveying component (3). The centering plate (42) is snapped into the inner wall of the mounting frame (41). A positioning plate (43) is fixedly installed on the top of the centering plate (42). A clamping plate (44) is snapped into the inner wall of the positioning plate (43). A bolt (45) is threadedly connected to the top of the clamping plate (44). A connecting plate (46) is fixedly installed on one side of the mounting frame (41). The bolt (45) and the connecting plate (46) are threadedly connected.

2. The surface inspection equipment for wear-resistant ring production according to claim 1, characterized in that: The centering component (4) also includes a positioning rod (47) and a connecting plate (48). The positioning rod (47) is fixedly connected to the bottom of the clamping plate (44), and the connecting plate (48) is fixedly installed on one side of the mounting bracket (41). The positioning rod (47) and the connecting plate (48) are engaged with each other.

3. The surface inspection equipment for wear-resistant ring production according to claim 1, characterized in that: The conveying assembly (3) includes a limiting plate (31) and a conveyor belt (32). The limiting plate (31) is fixedly installed on the top of the support frame (2), and the conveyor belt (32) is fixedly installed on the top of the support frame (2). The conveyor belt (32) is located on the inner side wall of the limiting plate (31).

4. The surface inspection equipment for wear-resistant ring production according to claim 1, characterized in that: The discharge assembly (6) includes an electric push rod (61) and a rotating plate (62). The electric push rod (61) is hinged to the inner wall of the support frame (2). The rotating plate (62) is rotatably connected to the top of the support frame (2). The output end of the electric push rod (61) is hinged to the rotating plate (62). A support leg (63) is fixedly installed on the top of the base plate (1). An inclined plate (64) is fixedly installed on the top of the support leg (63).

5. The surface inspection equipment for wear-resistant ring production according to claim 4, characterized in that: The discharge assembly (6) also includes a second limiting plate (65), which is fixedly installed on the top of the inclined plate (64).

6. The surface inspection equipment for wear-resistant ring production according to claim 5, characterized in that: The discharge assembly (6) also includes a limiting plate three (66), which is fixedly installed on the top of the rotating plate (62).

7. The surface inspection equipment for wear-resistant ring production according to claim 6, characterized in that: The visual inspection component (5) includes a second support frame (51) and an industrial camera (52). The second support frame (51) is fixedly installed on the top of the base plate (1), and the industrial camera (52) is fixedly installed on the top of the second support frame (51).

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