A laser track inspection calibration device
Patent Information
- Application Number
- CN202522021975.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0004]本实用新型的目的在于克服上述技术不足,提出一种激光轨检标定装置,解决现有技术中对激光轨检进行仿真试验及标定时,不能够模拟激光轨检正式上线时的实际工况,试验可靠性较差,标定精度较低的技术问题
[0015]与现有技术相比,本实用新型的有益效果包括:在对激光轨检进行标定时,通过操作振动机构,振动机构可以使两条标准轨道上下振动,模拟列车在轨道上行进时,列车对轨道施压使轨道上下移动的工况,通过操作平移机构,平移机构可以沿标准导轨的长度方向做往复直线移动,从而带动运动机构、装载机构及激光轨检沿标准导轨的长度方向做往复直线移动,模拟列车在轨道上行进时,激光轨检与轨道发生相对位移的工况,通过操控运动机构,运动机构可以做六自由度运动,从而带动装载机构及激光轨检做六自由度运动,模拟列车在轨道上行进时,激光轨检相对轨道发生多角度运动的工况,本激光轨检标定装置,在对激光轨检进行仿真试验及标定时,能够模拟实际车体的运动,也即能够模拟激光轨检正式上线时的实际工况,保证了试验可靠性,提高了标定精度。
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Figure CN224802967U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laser track inspection and calibration technology, and in particular to a laser track inspection and calibration device. Background Technology
[0002] Laser track inspection is a tool installed on a track inspection vehicle and used by railway engineering departments to detect track defects and guide track production and maintenance. This tool has advantages such as high inspection speed, high efficiency, and high accuracy. Before being put into formal operation, laser track inspection requires systematic simulation tests. The detection results are obtained through the various sensors built into the laser track inspection vehicle, and the results are evaluated and calibrated to make the laser track inspection more reliable and accurate.
[0003] The existing laser track inspection calibration (202111262152.5 A combined online calibration method of inertial and laser scanners) cannot simulate the actual movement of the vehicle body when conducting simulation tests and calibrations of laser track inspection, that is, it cannot simulate the actual working conditions when laser track inspection is officially put into operation, resulting in poor test reliability and low calibration accuracy. Utility Model Content
[0004] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a laser track inspection calibration device to solve the technical problems of existing technologies that, when conducting simulation tests and calibrations of laser track inspection, they cannot simulate the actual working conditions when the laser track inspection is officially put into operation, resulting in poor test reliability and low calibration accuracy.
[0005] To achieve the above technical objectives, the present invention provides a laser track calibration device, comprising: A vibration mechanism on which two standard tracks are detachably and horizontally fixed in parallel, and the two standard tracks can be made to vibrate up and down. The translation mechanism can reciprocate linearly along the length of a standard guide rail; A motion mechanism, which is connected to the translation mechanism, is capable of free movement within space; A loading mechanism, connected to the motion mechanism, is used to detachably fix the laser track detector to be calibrated, and to position the two emitting ends of the laser track detector directly above the two standard tracks, so that the laser profile emitted from the two emitting ends of the laser track detector covers the cross-section of the standard tracks.
[0006] Furthermore, the vibration mechanism includes two vibration mechanisms, which are arranged opposite to each other and spaced apart, and each vibration mechanism is used to detachably fix a standard track.
[0007] Furthermore, the vibration mechanism includes a base plate, multiple sleeves, multiple rods, a platform, multiple first elastic elements, and a vibrating element. The base plate is horizontally arranged, each sleeve is vertically arranged, and the bottom of each sleeve is fixedly connected to the base plate. The lower ends of each rod are slidably disposed within each sleeve. The platform is horizontally arranged, and the platform is fixedly connected to the top of each rod. A standard track is detachably fixed on the platform. Each first elastic element is sleeved on each rod, and the lower end of each first elastic element is connected to each sleeve. The upper end of each first elastic element is connected to the platform to apply a vertically upward or downward force to the platform. The vibrating element is connected to the platform and can generate a vertical vibration force.
[0008] Furthermore, the translation mechanism includes a bracket, at least one first guide rod, a lead screw, a translation seat, and a rotation drive. Each first guide rod and the lead screw are arranged parallel and horizontally, and both ends of each first guide rod are fixedly connected to the bracket. Both ends of the lead screw are rotatably connected to the bracket. The translation seat has at least one through hole and a screw hole, and is slidably fitted onto each first guide rod through each through hole and threaded onto the lead screw through the screw hole. The motion mechanism is connected to the translation seat, and the output end of the rotation drive is connected to one end of the lead screw to drive the lead screw to rotate.
[0009] Furthermore, the motion mechanism is located between two standard tracks, and the distance between the motion mechanism and the two standard tracks is equal.
[0010] Furthermore, the motion mechanism includes a chassis, six lower mounting seats, a top plate, six upper mounting seats, and six telescopic drive components. The chassis is horizontally positioned and connected to the translation mechanism. The six lower mounting seats are arranged in groups of two, with three groups arranged in a circular array and fixedly connected to the chassis. The top plate is horizontally positioned directly above the chassis. The upper mounting seats are arranged in groups of two, with three groups arranged in a circular array and fixedly connected to the top plate. The three groups of upper mounting seats and the three groups of lower mounting seats are staggered, and their projections in the horizontal plane form a circular array. The fixed ends of the six telescopic drive components are connected to each lower mounting seat via ball joints, and the telescopic ends of the six telescopic drive components are connected to each upper mounting seat via ball joints. The loading mechanism is connected to the top plate.
[0011] Furthermore, the loading mechanism includes a loading frame and multiple fixing components. The loading frame is used to place the laser track detector to be calibrated, and each of the fixing components can be detachably and fixedly connected to the loading frame and the laser track detector.
[0012] Furthermore, a loading slot is provided on the loading frame for placing a laser track detector. The width of the loading slot is equal to the width of the laser track detector to limit the width of the laser track detector. Both ends of the loading slot in the length direction are open so that the two emitting ends of the laser track detector extend out of the loading slot through the openings at both ends.
[0013] Furthermore, multiple mounting holes are provided on both opposite sidewalls of the laser track inspector in the width direction, and multiple insertion holes are provided on the loading frame that communicate with the loading slot. When the laser track inspector is placed in the loading slot, each mounting hole on the laser track inspector is connected to each insertion hole in a corresponding manner. Each fixing component includes a plug and a second elastic element. Each plug slides through each insertion hole in a corresponding manner. The second elastic element connects the loading frame and the plug, so that the inner end of the plug is inserted into the mounting hole on the laser track inspector.
[0014] Furthermore, each of the fixing components also includes a sleeve and a locking pin. Each sleeve is respectively disposed on both sides of the loading groove in the width direction and communicates with each of the insertion holes. Each plug-in slides through each of the sleeves. Each plug-in has a locking hole. The sleeve has a first mating hole and a second mating hole. The first mating hole is close to the loading groove, and the second mating hole is away from the loading groove. When the inner end of the plug-in is inserted into the mounting hole on the laser track, the first mating hole and the locking hole communicate with each other, and the locking pin is inserted into the first mating hole and the locking hole to lock the plug-in. When the inner end of the plug-in is removed from the mounting hole on the laser track, the second mating hole and the locking hole communicate with each other, and the locking pin is inserted into the second mating hole and the locking hole to lock the plug-in.
[0015] Compared with existing technologies, the beneficial effects of this utility model include: when calibrating laser track inspectors, by operating the vibration mechanism, two standard tracks can vibrate up and down, simulating the situation where a train applies pressure to the track, causing it to move up and down. By operating the translation mechanism, the translation mechanism can reciprocate linearly along the length of the standard guide rail, thereby driving the motion mechanism, loading mechanism, and laser track inspector to reciprocate linearly along the length of the standard guide rail, simulating the situation where the laser track inspector and the track undergo relative displacement when the train is traveling on the track. By controlling the motion mechanism, the motion mechanism can perform six degrees of freedom of motion, thereby driving the loading mechanism and laser track inspector to perform six degrees of freedom of motion, simulating the situation where the laser track inspector undergoes multi-angle motion relative to the track when the train is traveling on the track. This laser track inspector calibration device can simulate the actual movement of the vehicle body when conducting simulation tests and calibrations of laser track inspectors, that is, it can simulate the actual working conditions when the laser track inspector is officially put into operation, ensuring the reliability of the test and improving the calibration accuracy. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a laser track inspection and calibration device provided by this utility model; Figure 2 This is a three-dimensional structural schematic diagram of the vibration mechanism provided by this utility model; Figure 3 This is a three-dimensional structural diagram of a laser track calibration device provided by this utility model, omitting the vibration mechanism and standard track; Figure 4 This is a schematic diagram of the existing laser track inspection system in three dimensions; Figure 5 This is a three-dimensional structural diagram of the loading mechanism provided by this utility model; Figure 6 yes Figure 5 Enlarged view of point A in the image; Figure 7 yes Figure 6 A schematic diagram of the structure when the insert retracts into the sleeve; In the diagram: 1 - Standard track, 2 - Laser track inspection, 21 - Laser profile, 22 - Mounting hole, 100 - Vibration mechanism, 110 - Base plate, 120 - Sleeve, 130 - Rod, 140 - Platform, 141 - Placement slot, 150 - First elastic element, 160 - Vibration element, 200 - Translation mechanism, 210 - Bracket, 220 - First guide rod, 230 - Lead screw, 240 - Translation seat, 250 - Rotation drive element, 300 - Motion mechanism, 310 - Chassis, 320 - Lower mounting base, 330 - Top plate, 340 - Upper mounting base, 350 - Telescopic drive component, 400 - Loading mechanism, 410 - Loading frame, 411 - Loading slot, 412 - Insertion hole, 420 - Fixing component, 421 - Insert, 4211 - Insert shaft, 4212 - End plate, 4213 - Locking hole, 422 - Second elastic element, 423 - Sleeve, 4231 - First docking hole, 4232 - Second docking hole, 424 - Second guide rod. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this utility model.
[0018] This utility model provides a laser track inspection and calibration device, the structure of which is as follows: Figure 1 As shown, it includes a vibration mechanism 100, a translation mechanism 200, a motion mechanism 300, and a loading mechanism 400. The vibration mechanism 100 is used to detachably fix two standard tracks 1 in parallel and horizontally, and can make the two standard tracks 1 vibrate up and down. The translation mechanism 200 can reciprocate linearly along the length direction of the standard guide rails. The motion mechanism 300 is connected to the translation mechanism 200 and can move freely in space. The loading mechanism 400 is connected to the motion mechanism 300 and is used to detachably fix the laser track detector 2 to be calibrated, and to position the two emitting ends of the laser track detector 2 directly above the two standard tracks 1, so that the laser contour 21 emitted from the two emitting ends of the laser track detector 2 covers the cross section of the standard track 1.
[0019] When calibrating the laser track inspector 2, two standard tracks 1 are first detachably and horizontally fixed to the vibration mechanism 100. Then, the laser track inspector 2 to be calibrated is detachably fixed to the loading mechanism 400, with the two emitting ends of the laser track inspector 2 positioned directly above the two standard tracks 1, so that the laser profile 21 emitted from the two emitting ends of the laser track inspector 2 covers the cross-section of the standard tracks 1. By operating the vibration mechanism 100, the two standard tracks 1 can vibrate up and down, simulating the working condition of a train moving up and down on the track due to pressure applied by the train. By operating the translation mechanism 200, the translation mechanism 200 can reciprocate linearly along the length of the standard guide rail. This causes the motion mechanism 300, the loading mechanism 400, and the laser track inspector 2 to reciprocate linearly along the length of the standard guide rail, simulating the relative displacement between the laser track inspector 2 and the track when the train is traveling on the track. By controlling the motion mechanism 300, the motion mechanism 300 can perform six degrees of freedom of motion, thereby causing the loading mechanism 400 and the laser track inspector 2 to perform six degrees of freedom of motion, simulating the multi-angle motion of the laser track inspector 2 relative to the track when the train is traveling on the track. This laser track inspector calibration device can simulate the motion of the actual vehicle body when simulating and calibrating the laser track inspector 2, that is, it can simulate the actual working conditions when the laser track inspector 2 is officially put into operation, ensuring the reliability of the test and improving the calibration accuracy.
[0020] As a preferred embodiment, please refer to Figure 1 The vibration mechanism 100 includes two components, which are arranged opposite to each other and spaced apart. Each of the two vibration mechanisms 100 is used to detachably fix a standard track 1. By setting the two vibration mechanisms 100 to detachably fix the two standard tracks 1, it is convenient to arrange the translation mechanism 200, the motion mechanism 300 and the loading mechanism 400 on the two vibration mechanisms 100. This ensures that the two emitting ends of the laser track detector 2 can be located directly above the two standard tracks 1, thereby ensuring that the laser contour 21 emitted from the two emitting ends of the laser track detector 2 covers the cross section of the standard track 1.
[0021] As a preferred embodiment, please refer to Figure 1 and Figure 2The vibration mechanism 100 includes a base plate 110, multiple sleeves 120, multiple rods 130, a platform 140, multiple first elastic elements 150, and a vibrating element 160. The base plate 110 is horizontally arranged, and each sleeve 120 is vertically arranged, with the bottom of each sleeve 120 fixedly connected to the base plate 110. The lower ends of each rod 130 are slidably disposed within each sleeve 120. The platform 140 is horizontally arranged and fixedly connected to the top of each rod 130. A standard track 1 is detachably fixed on the platform 140. Each first elastic element 150 is correspondingly sleeved onto each rod 130, and each first elastic element 160... The lower end of 50 is connected to each of the sleeves 120 in a corresponding manner. The upper end of each of the first elastic elements 150 is connected to the platform 140 to apply a vertical upward or downward force to the platform 140. The vibrating element 160 is connected to the platform 140 and can generate a vertical vibration force. When calibrating the laser track inspection 2, the vibrating element 160 is activated and can generate a vertical vibration force. Due to the elastic force of each of the first elastic elements 150, the platform 140 can vibrate up and down, thereby causing the standard track 1, which is detachably fixed to the platform 140, to vibrate up and down, simulating the working condition of a train moving up and down when the train applies pressure to the track.
[0022] As a preferred embodiment, please refer to Figure 2 The platform 140 has a placement groove 141 for embedding a standard track 1. The standard track 1 embedded in the placement groove 141 is interference-fitted with the groove wall of the placement groove 141, thereby limiting the standard track 1 through the placement groove 141 and realizing the detachable fixed connection between the standard track 1 and the platform 140.
[0023] As a preferred embodiment, please refer to Figure 2 The first elastic element 150 is a first spring.
[0024] In a preferred embodiment, the vibrating element 160 is a vibration motor, which can generate vibration when the vibration motor is started.
[0025] As a preferred embodiment, please refer to Figure 1 and Figure 3The translation mechanism 200 includes a bracket 210, at least one first guide rod 220, a lead screw 230, a translation seat 240, and a rotation drive 250. Each first guide rod 220 and the lead screw 230 is parallel and horizontally arranged, with both ends of each first guide rod 220 fixedly connected to the bracket 210. Both ends of the lead screw 230 are rotatably connected to the bracket 210. The translation seat 240 has at least one through hole and a screw hole, and is slidably fitted onto each first guide rod 220 through each through hole, and threadedly fitted onto the lead screw 230 through the screw hole. The motion mechanism 300 is connected to the translation seat 240, and the rotation drive 250... The output end of the actuator 250 is connected to one end of the lead screw 230 to drive the lead screw 230 to rotate. When the rotation drive 250 is activated, the output end of the rotation drive 250 can drive the lead screw 230 to rotate. Since the lead screw 230 is threadedly connected to the translation seat 240, and the translation seat 240 is limited and guided by each of the first guide rods 220, the translation seat 240 can perform horizontal reciprocating linear motion, thereby driving the motion mechanism 300, the loading mechanism 400, and the laser track inspector 2 to reciprocate linearly along the length direction of the standard guide rail, simulating the situation where the laser track inspector 2 and the track undergo relative displacement when the train is traveling on the track.
[0026] In a preferred embodiment, the rotation drive component 250 can be a motor of a suitable model directly connected to one end of the lead screw 230, or it can be a gear set or belt set indirectly connected to one end of the lead screw 230.
[0027] As a preferred embodiment, please refer to Figure 1 The motion mechanism 300 is located between two standard tracks 1, and the distance between the motion mechanism 300 and the two standard tracks 1 is equal, ensuring that the two emitting ends of the laser track detector 2 can be located directly above the two standard tracks 1 respectively, thereby ensuring that the laser contour 21 emitted from the two emitting ends of the laser track detector 2 covers the cross section of the standard track 1.
[0028] As a preferred embodiment, please refer to Figure 1 and Figure 3The motion mechanism 300 includes a chassis 310, six lower mounting seats 320, a top plate 330, six upper mounting seats 340, and six telescopic drive members 350. The chassis 310 is horizontally arranged and connected to the translation mechanism 200. The six lower mounting seats 320 are arranged in pairs, with three pairs arranged in a circular array and fixedly connected to the chassis 310. The top plate 330 is horizontally arranged directly above the chassis 310. The upper mounting seats 340 are arranged in pairs, with three pairs arranged in a circular array and fixedly connected to the top plate 330. The three pairs of upper mounting seats 340 and the three pairs of lower mounting seats 320 are staggered, and their projections in the horizontal plane form a circular array. The fixed ends of the six telescopic drive members 350 are connected to each... The lower mounting base 320 is connected to each other by a ball joint, and the telescopic ends of the six telescopic drive members 350 are connected to each of the upper mounting bases 340 by a ball joint. The loading mechanism 400 is connected to the top plate 330. When the telescopic lengths of the six telescopic drive members 350 are different, the top plate 330 can achieve linear movement along the X-axis (left-right translation), linear movement along the Y-axis (forward-backward translation), linear movement along the Z-axis (up-down translation), rotation along the X-axis (rolling), rotation along the Y-axis (pitch), and rotation along the Z-axis (yaw). This drives the loading mechanism 400 and the laser track detector 2 to perform six degrees of freedom motion, simulating the multi-angle motion of the laser track detector 2 relative to the track when the train is moving on the track.
[0029] In a preferred embodiment, the telescopic drive component 350 is selected from a suitable type of cylinder and is directly connected to the upper mounting base 340 and the lower mounting base 320.
[0030] As a preferred embodiment, please refer to Figure 3 The chassis 310 is fixedly connected to the translation seat 240.
[0031] As a preferred embodiment, please refer to Figure 3 and Figure 5 The loading mechanism 400 includes a loading frame 410 and multiple fixing components 420. The loading frame 410 is used to place the laser track detector 2 to be calibrated. Each of the fixing components 420 is detachably and fixedly connected to the loading frame 410 and the laser track detector 2. The loading frame 410 carries the laser track detector 2 to be calibrated. By detachably and fixedly connecting each of the fixing components 420 to the loading frame 410 and the laser track detector 2, the assembly and disassembly of the laser track detector 2 can be realized.
[0032] As a preferred embodiment, please refer to Figure 3 and Figure 5 The loading rack 410 has a loading slot 411 for placing the laser track detector 2. The width of the loading slot 411 is equal to the width of the laser track detector 2 to limit the width of the laser track detector 2. Both ends of the loading slot 411 in the length direction are open so that the two emitting ends of the laser track detector 2 extend out of the loading slot 411 through the openings at both ends. Since the width of the loading slot 411 is equal to the width of the laser track detector 2, the width of the laser track detector 2 can be limited to prevent it from moving along its own width direction. Furthermore, the fixing effect of each fixing component 420 prevents the laser track detector 2 from moving along its own length and vertical direction.
[0033] As a preferred embodiment, please refer to Figure 4 and Figure 5 The laser track detector 2 has multiple mounting holes 22 on its two opposite sidewalls in the width direction. The loading frame 410 has multiple insertion holes 412 that communicate with the loading groove 411. When the laser track detector 2 is placed in the loading groove 411, each mounting hole 22 on the laser track detector 2 communicates with each insertion hole 412 in a one-to-one correspondence. Each fixing component 420 includes a plug 421 and a second elastic element 422. Each plug 421 slides through each insertion hole 412 in a one-to-one correspondence. The second elastic element 422 connects the loading frame 410 and the plug 421, so that the... The inner end of the plug 421 is inserted into the mounting hole 22 on the laser track 2. When the laser track 2 needs to be installed, each plug 421 is removed from the mounting hole 22 on the laser track 2, and then the laser track 2 is placed in the loading slot 411. Each plug 421 is released, and the inner end of each plug 421 is inserted into the mounting hole 22 on the laser track 2 under the elastic force of the corresponding second elastic element 422, thereby fixing the laser track 2. The structure of the fixing component 420 can realize the quick assembly and disassembly of the laser track, improving the calibration efficiency of the laser track 2.
[0034] As a preferred embodiment, please refer to Figure 6 and Figure 7 The plug-in 421 includes a plug shaft 4211 and an end plate 4212. The plug shaft 4211 slides through the plug hole 412. The end plate 4212 is fixedly connected to the outer end of the plug shaft 4211. The second elastic member 422 connects the loading frame 410 and the end plate 4212 so that the inner end of the plug shaft 4211 is inserted into the mounting hole 22 on the laser track inspector 2. The end plate 4212 is provided to facilitate the connection of the second elastic member 422.
[0035] As a preferred embodiment, please refer to Figure 6 and Figure 7 The second elastic element 422 is a second spring.
[0036] As a preferred embodiment, please refer to Figure 6 and Figure 7 Each of the fixing components 420 further includes a sleeve 423 and a locking pin. Each sleeve 423 is respectively disposed on both sides of the loading groove 411 in the width direction and communicates with each of the insertion holes 412. Each plug-in 421 slides through each sleeve 423. Each plug-in 421 has a locking hole 4213. Each sleeve 423 has a first mating hole 4231 and a second mating hole 4232. The first mating hole 4231 is close to the loading groove 411, and the second mating hole 4232 is away from the loading groove 411. When the inner end of the plug-in 421 is inserted into the mounting hole 22 on the laser track 2, the first mating hole 4231 and the locking hole 4213 communicate with each other. The locking pin is inserted into the first mating hole 4231 and the locking hole 4213 to lock the plug-in 421. When the inner end of the plug-in 421 is removed from the mounting hole 22 on the laser track 2, the second mating hole 4232... The locking pin is inserted into the second docking hole 4232 and the locking hole 4213 to lock the plug-in 421. When the laser track inspector 2 needs to be installed, each plug-in 421 is moved out of each mounting hole 22 on the laser track inspector 2 until the second docking hole 4232 and the locking hole 4213 are connected. The locking pin is then inserted into the second docking hole 4232 and the locking hole 4213 to lock the plug-in 421. The laser track inspector 2 is then placed in the loading slot 411. Each locking pin is then moved out of the corresponding second docking hole 4232 and the locking hole 4213 to release the locking of the plug-in 421. The plug-in 421 is then released, and the inner end of each plug-in 421 is inserted into each mounting hole 22 on the laser track inspector 2 under the elastic force of the corresponding second elastic element 422. The assembly of the laser track inspector 2 can be easily completed by one person without the need for multiple people to operate.
[0037] As a preferred embodiment, please refer to Figure 6 and Figure 7 The insertion shaft 4211 slides through the sleeve 423, and the sleeve 423 can guide the insertion shaft 4211.
[0038] As a preferred embodiment, please refer to Figure 6 and Figure 7 The locking hole 4213 is provided on the insert shaft 4211.
[0039] As a preferred embodiment, please refer to Figure 6 and Figure 7 Each of the fixing components 420 further includes at least one second guide rod 424. Each second guide rod 424 is respectively disposed on both sides of the loading groove 411 in the width direction and is fixedly connected to the loading frame 410. The end plate 4212 is slidably sleeved on each of the second guide rods 424. The second elastic member 422 is sleeved on the second guide rod 424. The cooperation between the second guide rod 424 and the guide tube can limit the insertion 421 and prevent the insertion 421 from rotating. It can also guide and limit the second elastic member 422.
[0040] To better understand this utility model, the following is combined with... Figure 1 - Figure 7 The working principle of the technical solution of this utility model will be described in detail below: When calibrating the laser track inspector 2, firstly, two standard tracks 1 are respectively embedded into the placement slots 141 on the two platforms 140. The standard tracks 1 embedded in the placement slots 141 are interference-fitted with the slot walls of the placement slots 141, thereby limiting the standard tracks 1 through the placement slots 141 and realizing the detachable fixed connection between the standard tracks 1 and the platforms 140. Then, the laser track inspector 2 is placed in the loading slot 411, and each of the locking pins is removed from the corresponding second mating hole 4232 and the locking hole 4213 to release the locking of the plug 421. The plugs 421 are then released, and the inner ends of each plug 421 are aligned under the elastic force of the corresponding second elastic element 422. The mounting holes 22 on the laser track 2 should be inserted to fix the laser track 2. The structure of the fixing component 420 allows for quick assembly and disassembly of the laser track, improving the calibration efficiency of the laser track 2. After the laser track 2 is fixed, the two emitting ends of the laser track 2 are respectively located directly above the two standard tracks 1, thus ensuring that the laser profile 21 emitted from the two emitting ends of the laser track 2 covers the cross-section of the standard track 1. The vibrating element 160 is activated, and the vibrating element 160 can generate vertical vibration force. Due to the elastic force of each of the first elastic elements 150, the platform 140 can vibrate up and down, thereby causing the standard track 1, which is detachably fixed to the platform 140, to vibrate up and down. Vibration simulates the condition where a train moves up and down on a track due to pressure exerted by the train. The rotation drive 250 is activated, and its output drives the lead screw 230 to rotate. Since the lead screw 230 is threadedly connected to the translation seat 240, and the translation seat 240 is guided by the limiting action of each of the first guide rods 220, it can perform horizontal reciprocating linear motion. This causes the motion mechanism 300, the loading mechanism 400, and the laser track inspector 2 to reciprocate linearly along the length of the standard guide rail, simulating the relative displacement between the laser track inspector 2 and the track when the train is moving on the track. When the extension lengths of the six telescopic drive components 350 are not... Simultaneously, the top plate 330 can achieve linear movement along the X-axis (left-right translation), linear movement along the Y-axis (forward-backward translation), linear movement along the Z-axis (up-down translation), rotation along the X-axis (rolling), rotation along the Y-axis (pitch), and rotation along the Z-axis (yaw), thereby driving the loading mechanism 400 and the laser track inspector 2 to perform six degrees of freedom motion, simulating the multi-angle movement of the laser track inspector 2 relative to the track when the train is traveling on the track. This laser track inspector calibration device can simulate the motion of the actual vehicle body when conducting simulation tests and calibrations on the laser track inspector 2.This means it can simulate the actual working conditions when the laser track inspection system is officially launched, ensuring the reliability of the test and improving the calibration accuracy.
[0041] The laser track calibration device provided by this utility model has the following beneficial effects: (1) Place the laser track detector 2 in the loading slot 411, loosen each of the plugs 421, and insert the inner ends of each plug 421 into the mounting holes 22 on the laser track detector 2 under the elastic force of the corresponding second elastic member 422, thereby fixing the laser track detector 2. The structure of the fixing component 420 can realize the quick assembly and disassembly of the laser track component, thereby improving the calibration efficiency of the laser track detector 2. (2) When the laser track inspector 2 needs to be installed, each of the plug-in 421 is moved out of the mounting holes 22 on the laser track inspector 2 until the second docking hole 4232 and the locking hole 4213 are connected to each other. The locking pin is inserted into the second docking hole 4232 and the locking hole 4213 to lock the plug-in 421. Then the laser track inspector 2 is placed in the loading slot 411. Then each of the locking pins is moved out of the corresponding second docking hole 4232 and the locking hole 4213 to release the locking of the plug-in 421. The plug-in 421 is released. The inner end of each plug-in 421 is inserted into the mounting holes 22 on the laser track inspector 2 under the elastic force of the corresponding second elastic element 422. No multiple people are required to operate. One person can easily complete the assembly of the laser track inspector 2. (3) This laser track inspection calibration device can simulate the movement of the actual vehicle body when conducting simulation tests and calibration of the laser track inspection 2, that is, it can simulate the actual working conditions when the laser track inspection 2 is officially put into operation, thus ensuring the reliability of the test and improving the calibration accuracy.
[0042] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A laser track calibration device, characterized in that, include: A vibration mechanism on which two standard tracks are detachably and horizontally fixed in parallel, and the two standard tracks can be made to vibrate up and down. The translation mechanism can reciprocate linearly along the length of a standard guide rail; A motion mechanism, which is connected to the translation mechanism, is capable of free movement within space; A loading mechanism, connected to the motion mechanism, is used to detachably fix the laser track detector to be calibrated, and to position the two emitting ends of the laser track detector directly above the two standard tracks, so that the laser profile emitted from the two emitting ends of the laser track detector covers the cross-section of the standard tracks.
2. The laser track calibration device according to claim 1, characterized in that, The vibration mechanism includes two vibration mechanisms, which are arranged opposite each other and spaced apart, and each vibration mechanism is used to detachably fix a standard track.
3. The laser track calibration device according to claim 1, characterized in that, The vibration mechanism includes a base plate, multiple sleeves, multiple rods, a platform, multiple first elastic elements, and a vibrating element. The base plate is horizontally arranged, and each of the sleeves is vertically arranged with its bottom fixedly connected to the base plate. The lower ends of each rod are slidably disposed within each of the sleeves. The platform is horizontally arranged and fixedly connected to the tops of each rod. A standard track is detachably fixed on the platform. Each of the first elastic elements is sleeved onto each rod, with its lower end connected to each of the sleeves and its upper end connected to the platform to apply a vertically upward or downward force to the platform. The vibrating element is connected to the platform and can generate a vertical vibration force.
4. The laser track calibration device according to claim 1, characterized in that, The translation mechanism includes a bracket, at least one first guide rod, a lead screw, a translation seat, and a rotation drive. Each first guide rod and the lead screw are arranged parallel and horizontally, and both ends of each first guide rod are fixedly connected to the bracket. Both ends of the lead screw are rotatably connected to the bracket. The translation seat has at least one through hole and a screw hole, and is slidably fitted onto each first guide rod through each through hole and threaded onto the lead screw through the screw hole. The motion mechanism is connected to the translation seat, and the output end of the rotation drive is connected to one end of the lead screw to drive the lead screw to rotate.
5. The laser track calibration device according to claim 1, characterized in that, The motion mechanism is located between two standard tracks, and the distance between the motion mechanism and the two standard tracks is equal.
6. The laser track calibration device according to claim 1, characterized in that, The motion mechanism includes a chassis, six lower mounting seats, a top plate, six upper mounting seats, and six telescopic drive components. The chassis is horizontally positioned and connected to the translation mechanism. The six lower mounting seats are arranged in groups of two, with three groups arranged in a circular array and fixedly connected to the chassis. The top plate is horizontally positioned directly above the chassis. The upper mounting seats are arranged in groups of two, with three groups arranged in a circular array and fixedly connected to the top plate. The three groups of upper mounting seats and the three groups of lower mounting seats are staggered, and their projections in the horizontal plane form a circular array. The fixed ends of the six telescopic drive components are connected to each of the lower mounting seats via ball joints, and the telescopic ends of the six telescopic drive components are connected to each of the upper mounting seats via ball joints. The loading mechanism is connected to the top plate.
7. The laser track calibration device according to claim 1, characterized in that, The loading mechanism includes a loading frame and multiple fixing components. The loading frame is used to place the laser track detector to be calibrated. Each of the fixing components can be detachably and fixedly connected to the loading frame and the laser track detector.
8. The laser track calibration device according to claim 7, characterized in that, The loading rack has a loading slot for placing a laser track detector. The width of the loading slot is equal to the width of the laser track detector to limit the width of the laser track detector. Both ends of the loading slot in the length direction are open so that the two emitting ends of the laser track detector extend out of the loading slot through the openings at both ends.
9. The laser track calibration device according to claim 8, characterized in that, Multiple mounting holes are provided on both opposite sidewalls of the laser track inspector in the width direction. Multiple insertion holes are provided on the loading frame, all of which communicate with the loading slot. When the laser track inspector is placed in the loading slot, each mounting hole on the laser track inspector is connected to each insertion hole in a one-to-one correspondence. Each fixing component includes a plug and a second elastic element. Each plug slides through each insertion hole in a one-to-one correspondence. The second elastic element connects the loading frame and the plug, so that the inner end of the plug is inserted into the mounting hole on the laser track inspector.
10. The laser track calibration device according to claim 9, characterized in that, Each of the aforementioned fixing components also includes a sleeve and a locking pin. Each sleeve is respectively disposed on both sides of the loading slot in the width direction and communicates with each of the aforementioned insertion holes. Each of the aforementioned insertion plugs slides through each of the aforementioned sleeves. Each insertion plug has a locking hole. Each sleeve has a first mating hole and a second mating hole. The first mating hole is close to the loading slot, and the second mating hole is away from the loading slot. When the inner end of the insertion plug is inserted into the mounting hole on the laser track, the first mating hole and the locking hole communicate with each other, and the locking pin is inserted into the first mating hole and the locking hole to lock the insertion plug. When the inner end of the insertion plug is removed from the mounting hole on the laser track, the second mating hole and the locking hole communicate with each other, and the locking pin is inserted into the second mating hole and the locking hole to lock the insertion plug.
Citation Information
Patent Citations
Inertia and laser scanner combined online calibration method
CN114162169A